PRE-FEASIBILITY REPORT

Transcription

1 PRE-FEASIBILITY REPORT For PRIOR ENVIRONMENTAL CLEARANCE STORAGE CAPACITY ENHANCEMENT OF HPCL, LPG BOTTLING PLANT Capacity: 3 X 500 MT At Plot No.499 Kota-Jhalawar Road (NH-12) Village- Mandana, Tehsil- Ladpura, Cable Nagar, Kota (Rajasthan) Project Proponent: M/s. Hindustan Petroleum Corporation Limited, Kota Environmental Consultant: January 2017

2 1. EXECUTIVE SUMMARY HPCL is a Government of India Enterprise with a Navratna Status, and a Forbes 2000 and Global Fortune 500 company. It had originally been incorporated as a company under the Indian Companies Act 1913 HPCL owns & operates 2 major refineries producing a wide variety of petroleum fuels & specialties, one in Mumbai (West Coast) of 6.5 Million Metric Tonnes Per Annum (MMTPA) capacity and the other in Visakhapatnam, (East Coast) with a capacity of 8.3 MMTPA. HPCL also owns and operates the largest Lube Refinery in the country producing Lube Base Oils of international standards, with a capacity of 428 TMT. This Lube Refinery accounts for over 40% of the India's total Lube Base Oil production. Presently HPCL produces over 300+ grades of Lubes, Specialities and Greases. HPCL in collaboration with M/s Mittal Energy Investments Pte. Ltd.. is operating a 9 MMTPA capacity Refinery at Bathinda in Punjab and also holds an equity of about 16.95% in the 15 MMTPA Mangalore Refinery and Petrochemicals Ltd. (MRPL). HPCL has the second largest share of product pipelines in India with a pipeline network of more than 2,500 kms for transportation of petroleum products and a vast marketing network consisting of 13 Zonal offices in major cities and 101 Regional Offices facilitated by a Supply & Distribution infrastructure comprising Terminals, Pipeline networks, Aviation Service Stations, LPG Bottling Plants, Inland Relay Depots & Retail Outlets, Lube and LPG Distributorships. This is Storage capacity enhancement project of Existing HPCL LPG bottling Plant from 506 MT to 2006 MT at Plot No.499 Kota-Jhalawar Road (NH-12) Village Mandana, Tehsil- Ladpura, Cable Nagar, Kota (Rajasthan) This project falls under item no. 6 (b): Isolated storage & handling of hazardous chemicals under the category B (general conditions apply) as per the EIA notification 2006 and its amendments. The proposal will increase LPG storage capacity and enhance from 2.5 days cover to 5 days cover. 2. INTRODUCTION OF THE PROJECT 2.1 Identification of the Project and Project Proponent M/s Hindustan Petroleum Corporation Limited, (HPCL), a Government of India Enterprise, is engaged in Refining, Storage and Marketing of Petroleum Products. The kota LPG Bottling Plant of M/s Hindustan Petroleum Corporation Ltd. (HPCL) was commissioned in the year 2002 and located at Manda village on the Kota- Jhalawar Road (National Highway no. 12) on 68 acres of land. The nearest villages are Mandana and Mukundpura situated approximately 1.28 KM and 1.24 KM at south and south-west of the plant respectively. Agriculture land and NH-12 1 P a g e

3 at west, Agriculture land at north side of the plant, railway track at east side of the plant. LPG is received at the plant by Road Tankers of capacity 12 and 18 MT from Ajmer, Jamnagar, Gail Vijaypur & Bhatinda (HMEL). The bulk tankers are unloaded into four Bullets of total 506MT (2 x 159 bullets, 1 x 98 and 1 x 90 bullets.) capacities. Plant is having Tank truck decantation unit with six bays each having unloading arms. HPCL LPG bottling Plant Kota supplies packed LPG domestic & non domestic filled cylinders in five revenue district of Rajasthan and Two district of Madhya Pradesh. 2.2 Brief Description of nature of the Project The proposed LPG storage capacity enhancement of LPG bottling plant from 506 MT to 2006 MT by constructing new 3 X 500 MT Mounded Storage Vessels within existing plant premises. LPG will be coming to the Plant by road in trucks from Ajmer, Jamnagar, Gail Vijaypur & Bhatinda (HMEL). etc. This is being stored in bullets then filled in various capacities of the cylinders within the plant and sold (dispatched) to the distributors and direct customers. 2.3 Need for the Project and its importance Based upon LPG consumption scenario, need is felt to enhance the LPG storage capacity at Kota LPG Bottling plant. To achieve the same, HPCL LPG Bottling Plant proposes to install three new mounded storage vessels of capacity 500 MT each. This will improve the storage capacity of LPG at existing plant with enhanced cover from 2.5 days to 5 days and distribution network. Moreover Mounded Storage Vessel is the safest and proven storage in vogue. 2.4 LPG Import At HPCL LPG Bottling Plant Kota, LPG is being received from Ajmer, Essar, Pali, Jamnagar, Gail Vijaypur & Bhatinda (HMEL). etc., through truck tankers. 2.5 Cylinder Supply HPCL LPG bottling Plant Kota supplies packed LPG domestic & non domestic filled cylinders in five revenue district of Rajasthan ( Jhalwar, Bundi, Sawai Madhopur, Karauli, dholpur) and two revenue district of Madhya Pradesh (ujjain, Gwalior) 2.6 Employment Generation due to the Project The proposed Expansion project will provide indirect employment to about persons during the construction phase and also in transportation during construction phase. 2 P a g e

4 3. PROJECT DESCRIPTION 3.1 Type of the Project This is Storage capacity enhancement project of Existing HPCL LPG bottling Plant from 506 MT to 2006 MT at Plot No.499 Kota-Jhalawar Road (NH-12) Village Mandana, Tehsil- Ladpura, Cable Nagar, Kota (Rajasthan) This project falls under item no. 6 (b): Isolated storage & handling of hazardous chemicals under the category B (general conditions apply) as per the EIA notification 2006 and its amendments. 3.2 Project Location The Project site is located at Plot No.499 Kota-Jhalawar Road (NH-12) Village Mandana, Tehsil- Ladpura, Cable Nagar, Kota (Rajasthan) The distance between project site & Kota city is 35 KM. FIGURE 1: LOCATION MAP OF HPCL LPG BOTTLING KOTA 3 P a g e

5 FIGURE 2: PLANT LAYOUT HPCL, KOTA LPG BOTTLING PLANT 4 P a g e

6 FIGURE 3: AERIAL VIEW HPCL, KOTA LPG BOTTLING PLANT 5 P a g e

7 FIGURE 4: 10 KM STUDY AREA MAP OF KOTA LPG BOTTLING PLANT 6 P a g e

8 3.3 Process Details At Plant LPG is received through Truck Tankers of generally 12 MT and 18 MT capacity. LPG is being received from Ajmer, Essar, Pali, Jamnagar, Gail Vijaypur & Bhatinda (HMEL). etc. There is 6 bay gantry for unloading of LPG. Further it is stored in above ground bullets 2 X 159 MT, 1 X 98 and 1 X 90 MT. Maximum existing inventory of LPG at the plant is 506 MT. Plant operates in one shifts. LPG from Bullets is pumped with the help of LPG pumps to electronic carousel for cylinder filling operation. Domestic and Commercial cylinders of sizes 14.2 kg & 19 kg are filled. HPCL LPG bottling Plant supplies packed LPG domestic & non domestic filled cylinders to the five revenue district of Rajasthan and two district of Madhya Pradesh. Defective cylinders are segregated for correction before dispatch to the market. All standard operating procedures are followed as per OISD and best engineering practices. Receipt of Bulk LPG from Road Tankers Storage of LPG in above ground bullets and Horton Sphere Empty Cylinders Bottling of LPG through electronic Carousal into 5, 14.2,19 kg LPG Cylinders Loading of Filled Cylinders into Packed Trucks Dispatch of Filled Packed Cylinder Trucks to Dealers Figure 5: Process Flow Diagram for HPCL, Kota LPG Bottling plant 7 P a g e

9 3.4 Risk Analysis and ERDMP Since plant is having Hazardous chemical inventory exceeding threshold quantity as per MSIHC Rule-1989, amendment Quantitative Risk Analysis and DMP report has been prepared and updated regularly. Same shall be reviewed and updated with augmented facility. ERDMP report has also been prepared and shall be in compliance with PNGRB regulations Liquid Waste Management There is no manufacturing process as it is only storage and filling plant hence there will be no generation of Effluent. Sewage will be treated through septic tanks and soak pits. Effluent from Cylinder washings and soap solution/lubricant used for conveyor belt will be treated in effluent treatment plant and treated water will be used for gardening purpose. 3.6 Hazardous and solid waste Management There will be no generation of any hazardous waste by the plant. Total Solid Waste Generated from the proposed facility will be disposed through pollution control board approved vendor. 3.7 Fire Fighting Details Fire Fighting System Description as per OISD 144 standard Following are the type of fire protection systems for LPG bottling plant, Automatic Fire Water Pumping System consisting of five Main firefighting Pumps & two jockey pump. External Hydrant & Water Monitor System covering the entire plant area for manual firefighting. Medium Velocity Water Spray System for Cylinder filling shed, Filled storage shed, Tank truck gantry (six bays), LPG Pump /Compressor shed, above ground bullets, Loading/Unloading shed, Cold Repair Shed and Connecting platforms. Fire Detection & Alarm System covering the entire plant area. Portable Fire Extinguishers. Personnel protective equipment. 8 P a g e

10 3.8 Power Supply For the existing project, power is received from Jaipur vidyut vitran nigam limited. The power demand is 11 KV, 250 KVA. The power requirement shall be remain same after the proposed capacity expansion. DG sets are available for emergency Generators Capacity: 380 KVA - 1 No. 125 KVA - 1 No. 3.9 Communication System Communication facility available at plant for internal and external communication purpose is as follows Walkie-talkie - 14 Nos. Telephones/safety mobile - 1 Nos. Page phone - 11 Nos Intercom Telephone - 8 Nos 4. SITE ANALYSIS 4.1 Connectivity The Plant site located around 35 Km away from kota City The connectivity of the site to airport, railway and road is as follows: a. Airport connectivity- The nearest domestic airport is 30 KM and Jaipur international airport is at 183 KM from project site. b. Rail connectivity- The nearest Railway Station is Rawatha which is about 3.5 km from project site c. Road connectivity- Nearest highway is kota-jhalawar highway (NH-12). d. Police Station Rawatha Police Station. e. Hospital- New Hospital Medical College campus 9 P a g e

11 5.0 PROJECT SCHEDULE AND COST ESTIMATES 5.1 Project schedule The company has proposed to enhance the storage capacity of the LPG in the plant by 3 X 500 MT Mounded storage vessels to increase the storage capacity to 2006 MT. This will improve the storage cover from existing 2.5 days to 5 days. However, this increase in storage capacity will in no way increase the filling capacity of LPG cylinders at present. 5.2 Cost estimates The total cost of the project is estimated to be crores. 5.3 Corporate Social Responsibility (CSR) Policy The company is actively involved in CSR related activities, budgetary provisions have been made in the financial year to spend on Corporate Social Responsibility(CSR) by HPCL head office. 10 P a g e