Freudenberg Filtration Technologies

Transcription

1 We provide superior filtration solutions to improve the quality of life. Freudenberg Filtration Technologies Company Presentation 2013 PUBLIC Company Presentation 2013 (Version 1.0)

2 Content Freudenberg Group Freudenberg Filtration Technologies Industrial Air Filtration Liquid Filtration Human Protection System Solutions Services Automotive Company Presentation 2013 (Version 1.0) 2

3 Content Freudenberg Group Freudenberg Filtration Technologies Industrial Air Filtration Liquid Filtration Human Protection System Solutions Services Automotive Company Presentation 2013 (Version 1.0) 3

4 Freudenberg Group Freudenberg is a family-owned group of companies founded in 1849 offers its customers technically challenging product solutions & services comprises 16 Business Groups operating on various markets in 57 countries around the globe Products: seals, vibration control technology components, nonwovens, release agents and lubricants, household cleaning products, medical components, filtration solutions Values & Principles Since more than 160 years Freudenberg is guided by reliability, trust and enduring personal relationships. Combined with innovative strength, prudent entrepreneurship and the ability for constant change, these values are the foundation for our sustained success Company Presentation 2013 (Version 1.0) 4

5 Freudenberg Group Key figures Sales (in mill. EUR) Consolidated profit / loss (in mill. EUR) Workforce (per ) Sales by sectors 2012 (in %) Energy, Water 4 Other industry sectors 11 Chemical 4 Medical and pharmaceutical 3 Final users 11 Spare parts business 7 Textile and clothing 6 Construction 5 Mechanical and plant engineering 14 Automotive OEMs Company Presentation 2013 (Version 1.0) 5

6 Freudenberg Group Organization Freudenberg & Co. Kommanditgesellschaft Freudenberg SE Seals and Vibration Control Technology Business Area Nonwovens and Filtration Business Area Household Products Business Area Specialties and Others Business Area Business Group Business Group Business Group Business Group Freudenberg Sealing Technologies Freudenberg Nonwovens Freudenberg Household Products Freudenberg Chemical Specialities NOK-Freudenberg Group China Freudenberg Filtration Technologies Freudenberg NOK Mechatronics Freudenberg Oil & Gas Freudenberg Politex Nonwovens Freudenberg IT Freudenberg Schwab Vibration Control Freudenberg New Technologies EagleBurgmann Division Dichtomatik Freudenberg Real Estate Management Helix Medical Freudenberg Service Support TrelleborgVibracoustic Freudenberg Insurance Service Company Presentation 2013 (Version 1.0) 6

7 Freudenberg Filtration Technologies What motivates us One of the big challenges facing society today is safeguarding the cleanliness of air and liquids and even more in future. Making industrial processes more efficient Saving resources and protecting our environment Protecting people and optimizing processes Raising the quality of life Our Mission Statement We provide superior filtration solutions to improve the quality of life Company Presentation 2013 (Version 1.0) 7

8 Freudenberg Filtration Technologies What motivates us Rising energy costs Increasing fine dust pollution Shortage of the resource clean water Focus on indoor air quality Consequences of demographic change Example: Example: Example: Example: Example: Industrially and commercially used HVAC systems have a high energy consumption. Vehicle passengers are exposed to fine dust, pollen or diesel exhaust through the air conditioning system. Companies are increasingly recognizing the need for an environmentally friendly use of water. Poor indoor air quality affects well-being and performance. A growing population with increasing share of older people amplifies the demand for health care. Our contribution (e.g.): Our contribution (e.g.): Our contribution (e.g.): Our contribution (e.g.): Our contribution (e.g.): Filters, which reduce the pressure drop in air filter systems save energy reduce CO 2 -emissions Cabin air filters, which provide clean air inside the car improve safety and comfort on the road prolong the service life of air conditioning systems Water and wastewater filtration systems, that allow the efficient recycling and reuse of industrial wastewater. Filters for: Room air cleaners Stationary residential air ventilation Office devices Household appliances Filters for Anaesthetic gas devices Respiratory protection Blood purification devices Air handling units for hospitals(e.g. operating theatres) Company Presentation 2013 (Version 1.0) 8

9 Complete filtration know-how: Products, System Solutions, Services Filter mats Pocket filters Cassette filters EPA/HEPA/ULPA filters Gas phase filters Filters for laser printers Diesel exhaust filters Hightemperature filters Filter bags Filter cartridges Cabin air filters Engine intake air filters Gas phase filtration Engineering for air and liquid filtration Viledon filtercair Filtration testing center Company Presentation 2013 (Version 1.0) 9

10 Areas of applications Industry / Production Energy / Resources Hygiene / Health Home / Office Transport / Mobility Filters for HVAC systems Filters for dust removal Filters & air quality management for surface treatment Gas phase filtration for corrosion control Membrane support media Coolants and lubricants Intake air filtration systems for gas turbines and compressors Diesel exhaust filters for mining Liquid filters for oil and fuel Air intake filters for wind energy nacelles Filtration systems for water and wastewater treatment Filters for contamination control Filter media for respiratory masks Filters for baby child incubators Filters for anaesthetic gas devices Filters for laser printers, fax and copy machines Filters for document shredders Vacuum cleaner filters Filters for room air cleaners Stationary residential air ventilation Cabin air filters Engine intake air filters Filters for ships and railway Engineering Company Presentation 2013 (Version 1.0) 10

11 Freudenberg Filtration Technologies Facts and figures Strong sales performance in mill. Growing number of employees Comprehensive filtration portfolio Industrial Filtration Automotive Filters Human Protection Long-standing filtration know-how Convincing brand quality Worldwide customer value 37 locations, thereof 17 production sites Headquarters in Weinheim/Germany Company Presentation 2013 (Version 1.0) 11

12 Global presence. Local solutions. Unique customer value. EUROPE NORTH AMERICA Hopkinsville, KY (US) León (MX) London, ON (CA) Guatemala City (GT) Kaiserslautern (DE) Weinheim (DE) Milan (IT) Potvorice (SK) Naantali (FI) Courtaboeuf (FR) Prostejov (CZ) Turin (IT) Barcelona (ES) Sandbach (UK) Elland (UK) Hallow (UK) Nizhny Novgorod (RU) ASIA Changchun (CN) Chengdu (CN) Suzhou (CN) Pune (IN) Shiga (JP) * Pyeongtaek (KR) Bangkok (TH) Guangzhou (CN) Peking (CN) Tokyo (JP) * Kuala Lumpur (MY) Seoul (KR) Yang-Mei (TW) Tao-Yuan (TW) SOUTH AMERICA Buenos Aires (AR) Jacarei (BR) Bogotá (CO) * Production + Sales & Services Sales & Services Joint-Venture Partner JVC AFRICA Johannesburg (ZA) Tunis (TN) AUSTRALIA Melbourne (AU) Company Presentation 2013 (Version 1.0) 12

13 Reliable performance and certified quality Active member of leading committees and trading associations As a long-standing technology leader and market participant we are committed to a continuous improvement in the filtration industry Certified quality and highest standards Our consistent commitment to the highest standards is reflected in the diversity of certifications and quality improvement initiatives we deploy. Company Presentation 2013 (Version 1.0) Increased safety for our customers For our customers this means increased operation reliability with our filtration and system solutions. 13

14 We help our customers being successful With innovations and high process reliability Some of our latest product innovations Viledon sintexx Plus filter cartridges: higher collection efficiency right from the start, long operational lifetimes and reduced energy costs. Viledon emaxx cassette filters: offer world-class reliability, efficiency and an enhanced service life. micronair high-performance engine intake air filters with integrated seal. Because we develop and manufacture our own filtration media, we ensure both process reliability and the highest quality in filtration solutions. We can quickly and efficiently respond to changing market requirements to set new standards from which our customers benefit Company Presentation 2013 (Version 1.0) 14

15 Sustainability Global responsibility with local benefits We pledge to promote sustainable technologies and product solutions that also provide the best possible product quality. Our activities in this area are wide-ranging: We save resources during production. We avoid waste. We reduce the use of raw materials. We use recycled materials. We develop disposal-friendly and energy-efficient products. Example: Energy efficiency classification for industrial air filters Company Presentation 2013 (Version 1.0) 15

16 Our employees and values Important keys to our success With the creativity and commitment of our employees we develop and produce superior filtration solutions for our customers. Nizhny Novgorod, Russia Over employees worldwide are connected by our customer orientation, our focus on quality, our team play and the Freudenberg values: Chengdu, China value for customers people leadership Weinheim, Germany responsibility innovation long term orientation Jacarei, Brazil Pune, India Company Presentation 2013 (Version 1.0) 16

17 Content Freudenberg Group Freudenberg Filtration Technologies Industrial Air Filtration Liquid Filtration Human Protection System Solutions Services Automotive Company Presentation 2013 (Version 1.0) 17

18 Viledon Industrial Air Filtration Market segments Contamination Control Turbomachinery Surface Treatment Emission Control Gas Phase Filtration Company Presentation 2013 (Version 1.0) 18

19 Viledon Industrial Air Filtration Contamination Control Superior product features Contamination control solutions are designed to ensure optimum air conditions for man, machine and processes. Key features of Viledon filters: low pressure drop, long lifetime and high energy efficiency. Various applications Viledon filters are predominantly used for filtering the intake, exhaust and recirculation air flows in air-conditioning and ventilation systems, such as: Computer rooms, offices and control rooms Health care / hospitals Pharmaceuticals Food and beverage Transport (marine, rail, aircraft) Clean rooms Company Presentation 2013 (Version 1.0) 19

20 Filtration solutions for Contamination Control Filters for HVAC Compact pocket filters Nano Pleat cassette filters with Nano jetspin technology leak-proof: pockets are welded and foamed into the front frame Filters for cleanrooms EPA-, HEPA-, ULPA filters Further products arrest almost 100% of the critical particles in the intake and recirculated air flows complete programme extremely sturdy consistently high arrestance energy-economical Company Presentation 2013 (Version 1.0) 20

21 Viledon Industrial Air Filtration Turbomachinery Superior product features Viledon filters provide particle free intake air to ensure optimum efficiency of turbo compressors and gas turbines. Dust encrustation and fouling on the blades is reduced; maintenance time is shortened. Various applications Viledon filters for turbomachinery are used as intake air filters for on- as well as offshore applications Company Presentation 2013 (Version 1.0) 21

22 Filtration solutions for Turbomachinery emaxx cassette filters Further products adhesively affixed gasket stable media pleat pack provides high burst strength excellent security for intake air filtration for gas turbines Pulse-jet filter cartridges high-strength nonwovens with water repellent coating The clear benefit for enhanced operation reliability: multi-stage Viledon filter systems high operational reliability also in foggy and rainy conditions Company Presentation 2013 (Version 1.0) 22

23 Viledon Industrial Air Filtration Automotive Surface Treatment Superior product features Viledon filters guarantee practically 100% arrestance of particles that could cause damage to the painted surface. High efficiency and reliable prevention of dust breakthrough. Various applications Viledon filters are state of the art choice for ceiling filtration or for intake, exhaust or recirculating air filtration in paint shops and paint spray booths Company Presentation 2013 (Version 1.0) 23

24 Filtration solutions for Surface Treatment High-temperature cassette filters high degree of operational dependability even under less-than-easy flow conditions in the drying systems available in various models, with different dimensions, overall depths and frame materials high mechanical strength High-temperature filter mats filtration of air and gases at hightemperature up to 200 degree Further products Company Presentation 2013 (Version 1.0) 24

25 Viledon Industrial Air Filtration Emission Control Superior product features After analyzing the site situation we design our Viledon filter media individually for the specific dust removal problem. Due to our comprehensive know-how Viledon filters have an improved efficiency and extended lifetime. Various applications Viledon emission control concepts protect the environment and improve the workplace and system safety. With the help of efficient product recovery valuable resources can be saved Company Presentation 2013 (Version 1.0) 25

26 Filtration solutions for Emission Control sintexx Plus filter cartridges Further products corrugated polyester medium with nanofiber lining higher collection efficiency right from the start lower flow resistance elimination of initial precoating The distinctive mark for Viledon sintexx Plus Nexx filter bags made with Evolon technology 50% less resources during production optimized filtration performance saves compressed air for cleaning and power consumption at the fan Company Presentation 2013 (Version 1.0) 26

27 Viledon Industrial Air Filtration Gas Phase Filtration Complete gas phase filtration solutions Viledon ChemControl pellets, modules, system solutions und services (e.g. corrosiongrade analyses of the ambient air, remaining lifetime analyses, online-monitoring) Various applications Viledon ChemControl pellets are used for the prevention of corrosion. They remove contaminant gases by means of adsorption, absorption and chemisorption. Pulp and paper Petrochemicals Mining and smelting Chemicals Data centers Pharmaceuticals Laboratories Microelectronics Fertilizers Company Presentation 2013 (Version 1.0) 27

28 Viledon Liquid Filtration For coolant and lubricant filtration filter media for special applications, materials and different process liquids for all vacuum, pressure and gravity belt filter systems Filtration of coolants and lubricants Preparation of rolling oil and emulsions Filtration of washing and phosphating baths For hydraulic fluid and fuel filtration synthetic filter media able to withstand extremely high differential pressure, pressure peaks and volume flows Oil and fuel filtration Company Presentation 2013 (Version 1.0) 28

29 Viledon Liquid Filtration Membrane support media high-performance nonwovens as an effective support and drainage medium for the production of membranes and filter cartridges Drainage nonwoven for filter cartridges For food and beverage filtration nonwovens which ensure the filtration of liquids without affecting their consistency long lifetime and high cost effectiveness Frying oil filtration Beverage filtration Milk filtration For drinking water filtration filter mats of 100% food-grade fibers meet the stringent requirements in terms of hygiene, efficiency and extractable ingredients Drinking water filtration Company Presentation 2013 (Version 1.0) 29

30 Viledon Human Protection Superior product features Viledon filter media are engineered to meet specific customer requirements. The final product incorporates empirical feedback from our application engineers working with our customers to ensure continual testing and design enhancement. By doing that we offer products and system packages of the highest quality at the leading edge of technological excellence. The world renowned high quality standard of Viledon nonwovens is based upon our wide expertise in the materials and processes involved Various applications Typical examples are the Viledon Separete filters used in domestic vacuum cleaners and filter media for respiratory masks as well as the HEPA filters for air room cleaners Company Presentation 2013 (Version 1.0) 30

31 micronair office Filters Effective protection against fine dust and toner particles micronair office Protection against harmful particles in the office. Filtration solutions for Laser printers, fax machines and copiers Documents shredders and air room cleaners Consumer benefits Effective protection from fine dust emissions Permanent capture of the finest particles (triple-layer filter medium and electro statically charged microfibres) High level of dust retention capacity High degree of air permeability enabling excellent cooling performance with low energy consumption No temperature increase above the standard range of operating temperatures Economical and easy to install Office fine dust filter for printers Sales in Europe by tesa Company Presentation 2013 (Version 1.0) 31

32 Content Freudenberg Group Freudenberg Filtration Technologies Industrial Air Filtration Liquid Filtration Human Protection System Solutions Services Automotive Company Presentation 2013 (Version 1.0) 32

33 System Solutions Engineering for air filtration Viledon Engineering A complete service and installation program, including all components, for the new construction or rebuilding of air filter systems. Our individually specified service packages include: Design of filter systems Quotations using 3D-CAD drawings Analyses of economic viability Consultancy Order processing Areas of application: indoor climate control, machine process air and intake air filtration for turbo machines Company Presentation 2013 (Version 1.0) 33

34 System Solutions Engineering for liquid filtration Aquabio Over 15 years of advice, process and engineering design, complete equipment supply and project management for water and wastewater treatment and reuse systems. Our service portfolio: Membrane bioreactors (MBR) for aerobic or anaerobic processes Wastewater tertiary reuse Jet & slot aeration Tertiary biofiltration Lamella separation Areas of application: Food and drink, pulp and paper, dumps, pharmaceutical industry, tanneries Company Presentation 2013 (Version 1.0) 34

35 Services Viledon filtercair The innovative, economic and ecologically friendly solutions: specifically customized package of premium quality air filter products and process integrated services. Total Filter Management Program Permanent Site Technician Change of filters Quantitative Air Surveys Cleaning of filter systems Air Quality Certification Life Cycle Cost Analysis Professional Monitoring of Filters Disposal of used products Computational Fluid Dynamics (CFD) Technical and commercial advantages of Viledon filtercair Reduction of stock and stock administration costs Reduction of order costs Less capital bound on stock Reduction of fire risk thanks to reduced stock Increased production area due to reduced stock Improved and stabilized air quality Avoid Knee Jerk reactions Closer working relationships Reduction in suppliers Continuous improvements now and in the future Proactive Involvement in Dirt Teams Performance Metrics and Reports Analysis of Dirt in Paint Company Presentation 2013 (Version 1.0) 35

36 Services Filtration testing centre Our air filters are designed and developed using state-of-the-art test rig technologies in our Filtration Testing Centre. Besides the standard tests to DIN, each filter is subjected to tough testing against special criteria defined in-house. These special tests expose the filters to atmospheric and ultrafine synthetic dusts under varying temperature and humidity conditions and a lot more. To supplement these lab tests, filter performance is also verified in field tests before development work is actually concluded. And of course, also our production processes are subjected to continual quality monitoring, all the way from the filter medium to the finished filter element Company Presentation 2013 (Version 1.0) 36

37 Content Freudenberg Group Freudenberg Filtration Technologies Industrial Air Filtration Liquid Filtration Human Protection System Solutions Services Automotive Company Presentation 2013 (Version 1.0) 37

38 micronair Cabin Air Filters A breath of fresh air in automobiles micronair cabin air filters Protect driver and passengers inside a vehicle from pollen, dust, soot and other harmful particles. In combination with an activated carbon layer they also reduce unpleasant odors and certain gases. World market leader for more than two decades Almost every 2nd new car with cabin air filtration comes with a micronair filter. Innovative pioneer As the first choice for the automotive industry, we are a reliable development partner for car makers and system suppliers, contributing to the innovation process. Certified quality We are certified according to DIN EN ISO 9001, ISO/TS und ISO Company Presentation 2013 (Version 1.0) 38

39 micronair Cabin Air Filters Effective protection against fine dust, odors and harmful gases micronair cabin air filter for Mercedes-Benz micronair particle filters provide the best state-ofthe-art arrestance of respirable fine dust particles like soot or fine industrial dusts, as requested by the automotive industry. Highest filtration performance for pollens, abraded particles and road dust. In addition, the micronair combi filter features a layer of activated carbon, enabling it to reduce unpleasant odors and harmful gases. micronair combi filters provide a double benefit in air quality: Maximum Protection and Comfort inside the vehicle. ALFA ROMEO ASTON MARTIN AUDI BMW CHERY CHRYSLER CITROËN DAEWOO FERRARI FAW FIAT FORD FOTON GENERAL MOTORS HONDA HYUNDAI IVECO JAGUAR KEIHIN KIA LAMBORGHINI LANCIA LEXUS MAN MASERATI MAZDA MCC MERCEDES-BENZ NISSAN OPEL PEUGEOT PORSCHE RENAULT ROVER SAAB SAIC SEAT ŠKODA TOYOTA VOLVO VW Company Presentation 2013 (Version 1.0) 39

40 micronair Engine Intake Air Filters Innovation driven by high performance micronair engine intake air filters offer advanced filtration concepts with synthetic media for high performance engines. Customer benefits of our engine intake air solutions Ideal depth loading Progressive structure Micro fibre layer Reduced filter size Increased life-time Improved system protection Extended options in element design Company Presentation 2013 (Version 1.0) 40

41 Discover Freudenberg Filtration Technologies online Company Presentation 2013 (Version 1.0) 41

42 We provide superior filtration solutions to improve the quality of life. Thank you for your attention Company Presentation 2013 (Version 1.0)