SEAC, Gujarat: Page 1 of 5 SEAC, Gujarat [TOR New Projects] For TOR New Projects

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1 For TOR New Projects i 1. Basic Information of the Project: Name & Address of the Project site (Complete details with plot no./survey no., Landmark etc. ) SEAC, Gujarat: Page 1 of 5 SEAC, Gujarat [TOR New Projects] M/S. Colorband Dyestuff Pvt. Ltd. Address: Plot No. DP/109, 110,G.I.D.C, Sayakha, Vagra ,Bharuch, Gujarat ii Name of the Applicant Mr. Vivek shirke iii Address for correspondence 7/07 Tardeo A/C Market Building, Tardeo Main Road, Mumbai iv Contact no. and ID of the Applicant Mo. no. : v Aerial distance of nearest Habitat (KM) Nearest habitat is not covered within 15 km vi vii viii Longitude & Latitude of the Project Site: (4 corners of the site) Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc. Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that I. Protected areas notified under the Wildlife (Protection) Act, 1972; II. CEPI areas III. Eco-sensitive areas and IV. Inter-state boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site N E 5(f) NO 2. Online application proposal no. : SIA/GJ/IND2/21735/ Date of application for TOR: 24/01/ Project status: New 5. Product profile: Sr. No. Name of the Products CAS no. 1. DISPERSE BLUE DISPERSE ORANGE DISPERSE RED Quantity MT/Month DISPERSE CRUDE DYE O R FORMULAT ED DYES End-use of product Polyester Plastics 1

2 4. DISPERSE ECO BLUE 291: DISPERSE VIOLET DISPERSE VIOLET DISPERSE VIOLET DISPERSE RED DISPERSE RED DISPERSE RED DISPERSE ORANGE DISPERSE BLUE 183: DISPERSE BLUE DISPERSE ORANGE DISPERSE BLACK Brown Brown Blue 165 Mono Azo Blue 79: DISPERSE RED DISPERSE RED DISPERSE RED DISPERSE YELLOW DISPERSE YELLOW DISPERSE ORANGE DISPERSE ORANGE DISPERSE RED DISPERSE ORANGE DISPERSE YELLOW DISPERSE RED DISPERSE YELLOW DISPERSE YELLOW DISPERSE YELLOW SGL DISPERSE YELLOW DISPERSE ORANGE DISPERSE RUBINE 5B 37. DISPERSE ORANGE DISPERSE YELLOW DISPERSE RED

3 40. DISPERSE ORANGE DISPERSE RED BLUE GSL BLUE 165: BLUE RED YELLOW 184: YELLOW YELLOW DISPERSE BROWN DISPERSE RED DISPERSE RED DISPERSE VIOLET TOTAL (A) REACTIVE DYES 1. REACTIVE BLACK REACTIVE BLACK REACTIVE BLUE REACTIVE BLUE HEXL REACTIVE BLUE REACTIVE BLUE REACTIVE ORANGE REACTIVE ORANGE REACTIVE ORANGE REACTIVE ORANGE 131/ W3R REACTIVE ORANGE 2R REACTIVE ORANGE H2R 13. REACTIVE RED CD REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED Cotton 3

4 24. REACTIVE VIOLET 2R REACTIVE YELLOW REACTIVE YELLOW REACTIVE YELLOW REACTIVE YELLOW REACTIVE YELLOW HEXL 30. REACTIVE YELLOW S3R 31. REACTIVE YELLOW REACTIVE YELLOW TOTAL (B) 500 ACID DYES/SOLVENT DYES 33. Acid Red Nylon 34. Acid Yellow Acid blue Total (C) 100 DIRECT DYES 37. DIRECT YELLOW Cotton 38. DIRECT BLUE DIRECY RED Total (D) 100 TOTAL(A+B+C+D) 1500 OR 2700 The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification Product wise Raw material consumption: Sr. No. Name of the Products Name of the Raw Materials CAS no. of raw Materials. Quantity MT/Month 1. Orange -29 HCL PNA SODIUM NITRITE SULPHAMIC Emulzifier SODIUM BI SULPHITE

5 6. O-ANISIDINE FORMALDEHYDE SODA ASH CAUSTIC LYE SALT Black 9 1. HCL PNA SODIUM NITRITE SULPHAMIC NOIGEN ET Coupler FE POWDWER ACETIC ACID SODA ASH Red OCPNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Violet CNPNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Violet CNPNA CUPLER NSA

6 4. SULPHAMIC SULFURIC ACID EMULZIFIER Violet Br.2:4-DNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Red Br.2:4-DNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Red OCPNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Red AMINO5,6-DCBT CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Red PNA

7 2. CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Red AMINO5,6-DCBT CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Yellow PCONA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Yellow ONA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Orange PNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER

8 Orange OCPNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Blue 183: Br.2-CNPNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER BLUE Br.2:4-DNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Blue 291 : Br.2:4-DNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Orange :6-DBPNA CUPLER NSA SULPHAMIC

9 5. SULFURIC ACID EMULZIFIER Orange :6-DCPNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Orange PNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Brown :6-DCPNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Yellow PNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Brown :6-DCPNA CUPLER

10 3. NSA SULPHAMIC SULFURIC ACID EMULZIFIER Blue 165 Mono Azo 1. 2:6-DBPNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Red OCPNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Yellow (Phenylsulfonyl) benzenaminein CUPLER HCL SULPHAMIC SODIUM NITRITE Sodium Acetate Blue CL.2:4-DNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER

11 Yellow Aminobenzoicester CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Blue 79: Br.2:4-DNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Red :6-DBPNA CUPLER NSA SULPHAMIC SULFURIC ACID EMULZIFIER Yellow SGL 1. BUS Amine CUPLER HCL SULPHAMIC SODIUM NITRITE Sodium Acetate Yellow DCA CUPLER HCL SULPHAMIC

12 5. SODIUM NITRITE Sodium Acetate Blue GSL 1. Mono Azo Blue GSL DMF /557- Metal Cyanide 21-1/ Cuprous Cloride Methanol Orange PNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Blue 165:1 1. Mono Azo Blue DMF /557- Metal Cyanide 21-1/ Cuprous Cloride Methanol Red Mono Azo Red DMF /557- Metal Cyanide 21-1/ Cuprous Cloride Methanol Rubin 5B 1. OCPNA CUPLER

13 3. HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Blue Mono Azo Blue DMF /557- Metal Cyanide 21-1/ Cuprous Cloride Methanol Orange 3 1. PNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Yellow Demaap Aldehyde ECA Cap Methanol RC Methanol Yellow 3 1. PAA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Yellow Demaap Aldehyde

14 2. ECA OPDA Methanol RC Methanol OCPNA CUPLER Red 13 HCL SULPHAMIC SODIUM NITRITE EMULZIFIER MEMAAP DMF Yellow 242 POCL METHANOL CAP ECA PNA CUPLER Orange 31 HCL SULPHAMIC SODIUM NITRITE EMULZIFIER Br.2-Cl PNA CUPLER Brown 19 NSA SULPHAMIC SULFURIC ACID EMULZIFIER Red 1 14

15 1. PNA CUPLER HCL SULPHAMIC SODIUM NITRITE EMULZIFIER :4-DNA CUPLER Red 311 NSA SULPHAMIC SULFURIC ACID EMULZIFIER Phenol Violet K2CO DCDAAQ Phenol Red K2CO DCDAAQ MPDSA Cynuric Chloride Reactive Yellow 18 Sodium Nitrite SPCP Metanalic Acid Hydrochloric Acid O MPDSA HYDROCHLORIC ACID Reactive Yellow 81 SODIUM NITRITE CYNURIC CHLORIDE SPCP CAUSTIC LYE SODA ASH

16 8 DADSA SULPHO VS Reactive Orange HYDRO CHLORIC ACID /W3R SODIUM NITRITE MPDSA VINYL SULPHONE SODA ASH Benzanalide VINYL SULPHONE 2 HYDROCHLORIC ACID Reactive Red 21 SODIUM NITRITE H ACID SODA ASH ACETIC ANHYDRIDE ORTHANALIC ACID HYDROCHLORIC ACID Reactive RED 24 ( 3 CYNURIC CHLORIDE RED P2RN ) 4 CAUSTIC LYE SODA ASH H ACID N METHYL ANILINE MPDSA Cynuric Chloride Sodium Nitrite Pyridone Reactive Yellow 95 Metanalic Acid Hydrochloric Acid O Sodium Bi sulphite Formaldehyde Caustic Lye Soda Ash C ACID Reactive Yellow HYDRO CHLORIC ACID HEXL SODIUM NITRITE CAUSTICL LYE CYNURIC CHLORIDE

17 6 OPD SODA ASH AMINO 4 METHOXY ACETINALIDE VINYL SULPHONE HYDROCHLORIC ACID Reactive Orange 2R SODIUM NITRITE SODIUM NAPTHIONATE SODA ASH VINYL SULPHONE HYDROCHLORIC ACID SODIUM NITRITE Reactive Violet 2R 4 H ACID SODA ASH PARA ANISIDINE ANILINE 2:5 DSA Reactive Black 39 ( Navy P2R ) HYDROCHLORIC ACID SODIUM NITRITE H ACID SODA ASH MPDSA MPDSA SODIUM NITRITE Reactive Blue HEXL CYNURIC CHLORIDE CAUSTIC LYE H ACID OT 5SA SODA ASH OAPSAMIDE SODIUM NITRITE Acid Red BETA NAPTHOL CAUSTIC LYE COBOLT SULPHATE SODA ASH

18 1 OAPSAMIDE SODIUM NITRITE Acid Yellow OXO N Phenylbutanamide CAUSTIC LYE COBOLT SULPHATE SODA ASH NAP HCL SODIUM NITRITE Acid Blue 171 N Methyl BROWNERS ACID CAUSTIC LYE COBOLT SULPHATE SODA ASH VINYL SULPHONE SODIUM NITRITE Reactive RED 195 ( 4 CYNURIC CHLORIDE RED Me4BL ): 5 CAUSTIC LYE H ACID SODA ASH ORTHANALIC ACID C ACID SODIUM NITRITE Direct Yellow 86 ( 4 CYNURIC CHLORIDE Direct Yellow 1SD ) 5 CAUSTIC LYE META TOLUINDINE DEA SODA ASH C ACID HCL Direct Blue 71 SODIUM NITRITE ANA CAUSTIC LYE MIX CLEVE

19 7 J ACID SODA ASH K ACID Reactive Yellow 84 ( SODIUM NITRITE Reactive Yellow CYNURIC CHLORIDE HE4R ) CAUSTIC LYE DASDA SODA ASH MUA K ACID Reactive Yellow 145 ( Reactive Yellow MERL ) SODIUM NITRITE CYNURIC CHLORIDE CAUSTIC LYE DASDA SODA ASH MUA VINYL SULPHONE VINYL SULPHONE Reactive RED BS SODIUM NITRITE (111) CYNURIC CHLORIDE CAUSTIC LYE H ACID SODA ASH VINYL SULPHONE SODIUM NITRITE CYNURIC CHLORIDE Reactive RED 198 CAUSTIC LYE H ACID SODA ASH SULPHO TOBIAS ACID MAETANALIC ACID Reactive Orange 122 ( 1 J ACID

20 2 ME2RL ) HCL SODIUM NITRITE ACETIC ANHYDRIDE CAUSTIC LYE VINYL SULPHONE CYNURIC CHLORIDE SODA ASH S.T.ACID H ACID SODIUM NITRITE Reactive Red 120 ( ACETIC ANHYDRIDE HE3B ) CAUSTIC LYE PPD CYNURIC CHLORIDE SODA ASH ORTHONALIC ACID SULPHO VS SODIUM NITRITE J ACID Reactive Red CD CAUSTIC LYE PPD CYNURIC CHLORIDE SODA ASH PCVS VINYL SULPHONE Reactive BLUE 250 ( 3 SODIUM NITRITE Blue 250 ): 4 H ACID SODA ASH OAVS BROMAMINE ACID M ACID Reactive Blue 49( 3 Navy P3R CUPROUS CHLORIDE CUNURIC CHLORIDE SODA ASH

21 6 MATANALIC ACID TOBIAS ACID HYDROCHLORIC ACID SODIUM NITRITE Reactive RED 250 ( 4 CYNURIC CHLORIDE RED ME6BL ) 5 CAUSTIC LYE H ACID SODA ASH VINYL SULPHONE MPDSA Reactive Yellow 160 ( SODIUM NITRITE Reactive Yellow CYNURIC CHLORIDE ME4GL ) CAUSTIC LYE PYRADONE SODA ASH VINYL SULPHONE VINYL SULPHONE SODIUM NITRITE Reactive RED 194 CYNURIC CHLORIDE CAUSTIC LYE H ACID SODA ASH VINYL SULPHONE SULPHO TOBIAS ACID SODIUM NITRITE Reactive RED 245 ( 4 CYNURIC CHLORIDE RED P4BN ) 5 CAUSTIC LYE H ACID SODA ASH N ETHYL ANILINE J ACID Reactive Orange 84 ( HER ) 3 SODIUM NITRITE ACETIC ANHYDRIDE

22 5 CAUSTIC LYE BDSA CYNURIC CHLORIDE SODA ASH S.T.ACID H ACID SODIUM NITRITE Reactive Red 141 ( ACETIC ANHYDRIDE HE7B ) CAUSTIC LYE PPD CYNURIC CHLORIDE SODA ASH S T ACID ACETYL OAPSA SODIUM NITRITE COPPER SULPHATE Reactive Blue CAUSTIC LYE SULPHO HYDRAZONE SODA ASH VINYL SULPHONE Reactive Orange SODIUM NITRITE ACETYL MPDSA SODA ASH VINYL SULPHONE Reactive Black 5 3 SODIUM NITRITE H ACID SODA ASH K ACID Reactive Yellow S3R HCL SODIUM NITRITE CYNURIC CHLORIDE CAUSTIC LYE

23 6 MUA MPDSA SODA ASH VINYL SULPHONE SULPHO TOBIAS ACID HYDROCHLORIC ACID SODIUM NITRITE ACETIC ANHYDRIDE Reactive Orange H2R 5 CAUSTIC LYE N METHYL J ACID CYNURIC CHLORIDE SODA ASH LIQUID AMMONIA Salient features of the project including Water, Air and Hazardous waste management: Sr. no. A Particulars Total cost of Proposed Project (Rs. in Crores): Details Existing:-- N.A Proposed: Crore Rs. Total:50.39 Crore Rs. B 1. Capital cost for EMS (Environmental Management System): Crores 2. Recurring cost towards the environmental protection measures:1.967.crores per Annum. Total Plot area Existing:-- N.A ( sq. meter) Proposed: sq.m Total: sq.m Green belt area,/tree Plantation area ( sq. meter) Existing:--- N.A Proposed: sq.m Total: sq.m C D Employment generation 1. Direct Existing:-- N.A Proposed:107 Total: Indirect Existing:-- N.A Proposed:--- N.A Total:--- N.A Water i Source of Water Supply (GIDC, Bore well, Surface water etc...) Status of permission from the concern authority. GIDC NA 23

24 ii. Water consumption (KL/day) Total Water Consumption is KLD out of which KLD will be reused after ETP & MEE, hence fresh water requirement will be 45.0 KLD (Industrial Domestic-35.0) iii. iv Waste water generation (KL/day) Existing KL/day (A) Domestic 6.0 (B) Gardening 25.0 (C) Industrial Process Washing 20.0 Boiler 29.0 Cooling 6.0 Others --- Total Existing KL/day (A) Domestic 4.0 (B) Gardening 0.0 (C) Industrial Process Washing 20.0 Boiler 53.0 Cooling Others -- Total Industrial Waste Water Treatment facility with capacity ETP of capacity 550 KLD and MEE of capacity 580 KLD (ETP, CETP, MEE, STP etc). v Mode of Disposal & Final meeting point Domestic: Soak Pit/Septic Tank Industrial: Zero Discharge vi Reuse/Recycle details (KL/day) KLD will be reused. vii Details of rainwater harvesting 5 no. of percolating well will be provided E i Air Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. SR. no. Source of emission With Capacity e.g. Boiler (8 TPH) Stack Height (meter) Name of the fuel Quantity of Fuel MT/hr &MT/Day APCM Type of emission s i.e. Air Pollutant s Emission Standard s 1 Steam 36.5 Imported 75 High PM 150mg/Nm 24

25 2 Boiler6 MTPH Running (Steam Boiler6 MTPH Stand by) Thermo pack 2,00,000 Kcal/Hr HAG D. G. set of 750 KVA X 2nos (In Emergency only) coal MT/Day Efficiency Multi Cyclone Seperator, Bag filter Imported coal Imported coal 12 Diesel 160 Lit./hr approx 160 lit/hr approx High Efficiency Multi Cyclone Seperator, Bag filter Dual Teema Cyclone Seperator, Bag filter Acoustic Enclosure So x No x PM So x No x PM So x No x PM So x No x ³ 100 ppm 50 ppm 150mg/Nm ³ 100 ppm 50 ppm 150mg/Nm ³ 100 ppm 50 ppm 150mg/Nm ³ 100 ppm 50 ppm ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOxetc.) Sr. no Source of emission Spray Dryer No. 1 Spray Dryer No. 2 Spray Dryer No.3 Spray Dryer No.4 Scrubber at Intermediates Plant Stack/Vent Height (meter) 33.0 M 33.0 M 33.0 M 33.0 M 16.5 M APCM Cyclone + Wet Scrubber Cyclone + Wet Scrubber Cyclone + Wet Scrubber Cyclone + Wet Scrubber Two Stage venturi scrubbers followed by packed Type of emissions i.e. Air Pollutants PM So x No x PM So x No x PM So x No x PM So x No x Emission Standard S 150 mg/nm³ 40 mg/nm ³ 25 mg/nm ³ 150 mg/nm ³ 40 mg/nm ³ 25 mg/nm ³ 150 mg/nm ³ 40 mg/nm ³ 25 mg/nm ³ 150 mg/nm ³ 40 mg/nm ³ 25 mg/nm ³ Br 2 2 mg/nm ³ 25

26 iii F i columm scrubber 6. Two Stage venturi Scrubber at Intermediates Plant 16.5 M scrubbers followed by packed columm scrubber Hbr 30 mg/nm ³ 7. Two Stage venture Scrubber at Aazo Plant Formulation 5.3 M scrubbers followed by packed columm scrubber SO2 40 mg/nm³ 8. Two Stage venturi scrubbers Scrubber at 5.6 M followed by Azo packed columm scrubber HCL 20 mg/nm ³ 9. Scrubber at Intermediates Two Stage venturi scrubbers 5.6 M followed by packed columm scrubber CL2 9 mg/nm ³ 10. Scrubber at Intermediates Two Stage venturi scrubbers 5.6 M followed by packed columm scrubber Ammonia 30 mg/nm 3 Fugitive emission details with its mitigation measures: Green belt will be developed which will help to reduce fugitive emission. Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules Sr. no. Type/Name of Hazardous waste 1. Spent/Used oil Source of generation From machineries Category and Schedule as per HW Rules. Quantity (MT/Annum) Disposal Method MT/Year Collected in drums and stored 26

27 2. Discarded drums/ Containers 3. Distillation residue 4. ETP sludge Primary sludge Secondary sludge Neutralization 5. Process waste Raw material storage From process unit Flocculator tank, lamella tank, UASB reactor From production of dyestuff 6. Gypsum From process unit 7. Evaporation Sludge MT/Year MT/Month MT/Month at specified area, Reuse in plant for lubrication and Balance will be Selling to authorized recyclers Collected and stored at specified area and sold to approved/ registered vendors. Collection, Storage Transportation, Disposal at GPCB approved CHWIF or co/preprocessing Collection, Storage, Transportation, Disposal at BEIL, TSDF MT/Month Collection, Storage, Transportation, Disposal at GPCB approved CHWIF D2 200 MT/Month MEE MT/Month Collection, Storage Transportation, Disposal by selling to actual user authorized by GPCB Collection, Storage, Transportation, Disposal at BEIL, TSDF 8. Fly Ash APCM - 7 MT/Day Collection, Storage Transportation, 27

28 Disposal by selling to brick manufactures Quantity of all the wastes including discarded containers must be in MT/Annum. ii Membership details of CETP, TSDF, CHWIF, Common MEE etc. ETP sludge and Evaporation sludge will be sent to M/s. BEIL. iii Details of Non-Hazardous waste & its disposal (MSW and others) Fly-ash will be sold to brick manufactures. G Solvent management (If any) i Details of Solvent recovery - ii VOC emission sources and its mitigation measures - 2. Details of Environmental Consultants: Sr. Particulars Details no. i Name of the Consultant M/s. En-vision Environmental Services ii iii Contact no. and ID of the Applicant Validity of Certificate of accreditation issued by the NABET, QCI Phn No Certificate No: NABET/EIA/1417/ SA 0018 Valid up to: 1st December, 2017 Extended Validity:18th May, 2018 iv Accreditation for the categories a. Manmade Fibers Manufacturing [Sector-19] b. Synthetic Organic Chemicals Industries [Sector-21] c. Common Hazardous Waste Treatment, Storage and Disposal facilities-tsdf [Sector-32] d. Common Effluent Treatment Plants [Sector-36] e. Building & Large Constructions projects [Sector-38] f. Township & Area development projects [Sector-39] v Any other details - Name & designation of the Applicant: Mr. Vivek Shirke (Vice President) Stamp &Signature of Applicant: Date: 17/3/2018 General Instructions Format shall be in WORD Format (Font type- Arial, Font size- 11) Provide authenticated (with stamp & Signature) hard copy during presentation. Kindly send to : Above data shall be as per application Form-1 & PFR. Incorporate relevant details in respective column in the Format. Do not attach Annexure in Format. SEAC, Gujarat [TOR New Projects] 28

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