Packaged AHR (Advanced Heat Recovery) Systems for Engines, Gas Turbines, & Industrial Waste Heat. Tom Pierson

Transcription

1 Packaged AHR (Advanced Heat Recovery) Systems for Engines, Gas Turbines, & Industrial Waste Heat Tom Pierson

2 Last Field Erected CHP Project- Calpine Clear Lake, TX 1999

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4 Evolution of Packaged Concept 500,000+ tons Revolutionized packaged chilled water plant concept for comfort, industrial process, district cooling and and the power generation industries.

5 Factory Packaging Initially Applied to LM6000 Gas Turbines & Their TIC Systems

6 Later Applied to Combined Cycle F-Class Gas Turbines EASY INSTALLATION

7 TIC Process Overview Inlet Air Coils (Heat exchanger) Combustion Turbine Ambient Air Cool Air Coil Condensate Compressor Turbine Heat Rejection via Evaporation Cooling Tower Evaporator Expansion Valve Condenser Chiller Compressor Refrigerant R-123 Power (kw) Makeup Water

8 Packaged Solutions Markets: Casino Applications

9 Data Center Applications

10 Global Opportunities for U.S. Manufacturers

11 60,000 Ton Packaged Central Plant Jumeriah Beach Resort, UAE

12 120,000 Ton Packaged Central Plant Palm Island, Dubai UAE

13 Packaged CHP Systems The Next Step for the Packaged Evolution

14 Inlet Filtration & Cooling Module Austin Energy-DOE 4.5 MW & 2500 Ton CHP Project Burns & MacDonnell

15 GT Exhaust Management Skid

16 Absorber Exhaust Stack Skid

17 Process Skid

18 Control Room / Process Skid

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20 Inside Control Room

21 PLC Controls Integrated with GT and Absorption Chiller Controls

22 Dell Childrens Medical Center Solar Turbine Mercury 50 GT HRSG to supply hospital and absorber steam 900 Ton Trane 2stg Steam Absorber Packaged 1500 Ton Centrifugal Chiller Plant w all pumps, Cooling towers, controls 8000 Ton-Hr TES Tank

23 The Future for the Package: Advanced Heat Recovery (AHR) Systems Basic process diagram F Exhaust Coil F Exhaust Liquid Process In Vapor Process Out Generator Pump Electrical Power Out Turbine Condenser

24 The Future for the Package: Advanced Heat Recovery (AHR) Systems

25 TIC Process Overview Inlet Air Coils (Heat exchanger) Combustion Turbine Ambient Air Cool Air Coil Condensate Compressor Turbine Heat Rejection via Evaporation Cooling Tower Evaporator Expansion Valve Condenser Chiller Compressor Refrigerant R-123 Power (kw) Makeup Water

26 A.H.R. Process Overview Combustion Turbine Exhaust Air Coil (Evaporator Heat exchanger) Hot Exhaust Warm Air Compressor Turbine AHR Package Heat Rejection via Evaporation Cooling Tower Pump Condenser Expander Refrigerant Power (kw) Makeup Water

27 Easy Installation & Minimal Field Engineering

28 Modular Construction

29 2 X 5500 Ton Central Plant

30 Integrated Switchgear & Controls

31 Integrated Switchgear & Controls

32 Industrial Quality Fabrication

33 Schedule & Commitment Plan Total Investment 5,000,000 4,500,000 4,000,000 3,500,000 3,000,000 2,500,000 2,000,000 1,500,000 1,000, , Weeks Total Field Erected Total Packaged Project cash flows reduced & delayed Total delivery period is reduced dramatically Site installation period is reduced by 50% Site construction scope & risk are much reduced

34 Net Present Cost Comparison 20,000 18,000 16,000 14,000 >10% Efficiency Improvement NPC ($'000) 12,000 10,000 8,000 6,000 > 20% Net Present Cost REDUCTION 4,000 2,000 0 Field Erected 10-15% Total Installed Cost Reduction Packaged Equipment Electricity Usage Electricity Demand Water Usage Maintenance

35 Summary Reduced first cost High efficiency plant & guaranteed performance Industrial quality Reduced footprint Shortened construction cycle Minimal site interference / maximum safety Enhanced value proposition Improved Mkt acceptance

36 ARCHITECTURAL DESIGN OPTIONS attractive screen designs; customizable for any site

37 The Packaged Advantage Compared to traditional field erected plants. Speed to Market Reliability ISO 9001:2000 Efficiency First Cost Maintainability Installation Safety Guarantees Flexibility 30-40% Savings in schedule Fully tested premium and redundant equipment Rigorous documentation & quality process Up to 20% more efficient 15-20% Initial savings 10-15% O&M cost savings 75% Less site construction time Ability to guarantee output, efficiency, cost & schedule Moveable Leasing Attractiveness Aesthetics Customizable architectural options