UltraWhite TM The new art of whitening. DRWA, Whitener
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1 UltraWhite TM The new art of whitening. DRWA, Whitener
2 The Bühler innovative spirit. The crucial edge. UltraWhite TM Alongside the UltraPoly TM, the UltraWhite TM completes a competitive milling set-up. Bühler is firmly committed to advancing knowledge and developing relevant technology. The success of its integrated paddy processing industry is witness to that. Bühler has set the standards for this industry, and intends to build future success on that basis. Energy efficiency and sustainability, along with profitability, are challenges that Bühler s customers are currently facing. Bühler s rice research & development division aims to find an integral approach to optimise energy use and increase the value added to the food chain. Milestones 2012 Introduction of the Ultra range of processors Introduction of high capacity A5 optical sorter, setting a new standard in rice sorting Set-up of integrated rice mill, covering paddy storage, drying & rice milling in Engro, Pakistan WinCos II plant control system - Bühler is the only company providing technology and automation from a single source Launch of revolutionary SORTEX Z+ series optical sorter Set-up of (75 TPH) rice mill in California the largest in the USA Multilevel rice mill layout concept, resulting in compact plant layout with easy access Introduction of first rubber roll huller - Paddystar TM Worlds largest (120 TPH) rice mill, set-up at Dhuri, Punjab, India Launch of Blancostar TM - an introduction to the vertical whitening concept Took over MIAG, Germany - leading to entry into the rice milling business MIAG started production of rice milling equipment Establishment of Bühler AG. 2 UltraWhite TM Brochure
3 Bühler The one stop solution for all rice milling needs. Image of Bühler s ultramodern application centre at Bangalore, India. Bühler also has excellently equipped application centres at Wuxi, China and Uzwil, Switzerland.
4 Introducing UltraWhite TM. The future of rice milling. With the continual improvement in technology, management practices in the paddy processing industries must also change. The industry has already seen a trend towards the consolidation of milling capacities, to improve cost efficiency. This highly competitive global environment demands high capacity paddy processing lines with low processing cost - something competitors are still trying to achieve. The UltraWhite TM is the answer to these challenges. With the introduction of the UltraWhite TM, Bühler has taken a step into the future. High capacity Energy efficient design Top sanitation standard Low maintenance Innovative patented technology 4 UltraWhite TM Brochure
5 Designed today, for tomorrow's mills. The UltraWhite TM is a technological triumph, with many novel rice processing features, generating multiple patents. These new features have brought about a revolution in rice processing, achieving unprecedented levels of processing capacity and superior product quality. The ground-breaking design of the UltraWhite TM establishes the perfection now achievable in the whitening of rice. Ultra performance The central feature of the UltraWhite TM is its shaftless milling chamber. This central hollow allows air to pass freely around the rice kernels. This results in cooler and cleaner kernels free from bran. It also helps to improve the performance of the polishing section. High standards in cleanliness The special double aspiration system carries away bran with high efficiency, enabling a cleaner output. Universal application The UltraWhite TM is designed with flexibility and scalability in mind. The UltraWhite TM is capable of processing a wide range of rice varieties and can be adjusted for varying capacities, to meet the miller's needs. Adding value and profit UltraWhite TM sets a new industry standard for high capacity with low processing cost per ton and a smaller foot print. UltraWhite TM : Shaftless milling chamber UltraWhite TM Brochure 5
6 UltraWhite TM - A new standard in whitening. Better yield and higher profit. Enhanced performance and superior technology. Improved rice whitening The special arrangement of stones allows uniform distribution of rice kernels inside the milling chamber, enabling uniform and gentle whitening Energy efficient operation Extremely low processing cost per ton Safety all round Hollow top shaft gives easy access for lifting stones in or out Innovative patented technology Shaftless milling chamber Multi-point aspiration Easy maintenance Patented stone arrangement makes for the easy removal of grinding stones Easy access for cleaning Easy removal of feed screw 6 UltraWhite TM Brochure
7 UltraWhite TM Brochure 7
8 Carefully designed whitening solutions. Working principles. The UltraWhite TM uses the vertical, abrasive principle, which has been proven to achieve the highest head rice yield. Brown rice enters the whitener via two inlets and is guided into the processing chamber by a feed screw. In the whitening chamber, rice moves downwards in a spiral path and leaves the machine via the conical retarding plate and the outlet hopper. The vertical brake bars reduce the speed of the product in the whitening chamber, thus increasing the whitening time and improving the whitening efficiency. The whitening intensity is adjustable by shifting the counterweights at the retarding plate. Whitening intensity can be also adjusted by changing the screen frames positioning, using a hand wheel. During whitening, air is sucked into the cavity of the rotor, at the top and at the bottom. This air penetrates the material through the annular gaps between the emery rings, cooling down the material. The bran is sucked off via the aspiration spout by passing through the screen basket. In case the air volume aspirated by the rotor is not sufficient to carry off the bran, additional air can be aspirated by opening the air slot in the aspiration hood. Rice Bran Air Alongside the UltraPoly TM polisher, the UltraWhite TM completes a competitive milling set-up. UltraWhite TM Brochure 8
9 UltraWhite TM. Technical diagram All dimensions in mm Technical data Type Capacity** Motor Aspiration Approx. weight in kg Volume in m 3 DRWA 9-12* T/h kw m 3 /min (Standard: 55kW) * Depends on the type of product and finished product quality. ** Capacity as brown rice input. Unpacked Railworth packing Seaworth packing Seaworth packing UltraWhite TM Brochure
10 SO en SCPL Buhler Sortex Ltd. 20 Atlantis Avenue London E16 2BF United Kingdom T F
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