Engineering solutions to eliminate waste. Offshore Services
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1 Engineering solutions to eliminate waste Offshore Services
2 Engineering solutions to eliminate waste Due to a combination of new legislative imperatives, enhanced ethical awareness and a growing trend towards best practice, the global oil and gas industry is increasingly pursuing more sustainable and efficient methods of handling, treating and reducing offshore drilling wastes. Treatment offshore delivers many benefits, but varying rig specifications can make the accommodation of waste storage and processing equipment seem challenging. We have redefined what is possible, providing tailored solutions to fit project-specific requirements, successfully overcoming perceived limitations. Our industry-leading solutions minimise the environmental impact of drilling operations throughout the full project life cycle. Engaging with operators at the project planning stage means we can advise on solutions both operationally and aligned with environmental regulation. TWMA s specialist solutions provide a range of innovative methods for the efficient collection, transfer, treatment and reduction of drill cuttings, slops, sludges and associated materials offshore, allowing operators to honour both ambitious operational targets and environmental responsibilities. Working with operators across the globe, our in-house engineering team ensures all equipment and processes comply with the highest HSEQ standards, providing effective solutions for any location and maintaining optimum production, improving safety and minimising environmental impact. Working closely with clients, our in-house engineering teams will develop optimum solutions, ensuring that the onsite waste management meets a project s operational, financial and legislative requirements. From initial concept development through to project execution, we specialise in the design, manufacture, integration and maintenance of the equipment packages needed to handle and treat the various waste streams generated from offshore operations. Combining over a decade of experience and know-how, our engineering capabilities form a core part of our integrated offering: Detailed engineering surveys Comprehensive project plans and costs Procurement, fabrication and installation of equipment Commissioning and maintenance Our dedicated teams of experienced personnel operate our range of proprietary technology in line with approved standards and processes. Cuttings transfer EfficientC The collection and distribution of drill cuttings and associated materials plays a vital part in offshore waste handling. EfficentC, our fully certified, in-house designed and manufactured cuttings collection and distribution system, is a safe and efficient method for transferring drill cuttings offshore. Modularly designed, TWMA EfficientC can be integrated with a range of equipment and assembled in multiple configurations to meet the needs of any rig quickly and simply. Screw conveyors (augers) Cuttings transfer (CT) pumps Cuttings storage transfer (CST) units Vacuum transfer systems EfficientC enables drilling waste transfer from the shakers onwards, in any of the following applications: Offshore processing Skip-and-ship Bulk transfer Page 2 Page 3
3 Following treatment, water and powdered solids outputs are no longer classed as waste products, and are safe for discharge below the waterline Onshore processing In cases where it is not possible or appropriate to install treatment facilities offshore, TWMA offers solutions for the safe and efficient transportation of drilling wastes to one of our onshore processing plants for treatment, reuse or disposal in line with local regulations. Our global treatment plants located in key oil and gas centres deliver the capability to handle, treat and recycle all manner of drilling wastes, including thermal desorption with our unique TCC RotoMill units. We offer the following transfer options: Skip-and-ship Bulk transfer Skip-and-ship Offshore processing Offshore processing with the TWMA TCC RotoMill is the safest, most efficient way to handle and process drill cuttings and associated materials at source. Focusing on solids control rather than waste management, the TCC RotoMill prevents offshore rigs producing drilling waste by using a process of thermal desorption to separate drill cuttings and associated materials into their three constituent parts of oil, water and solids for recycling and reuse. Treating materials at source entirely eliminates the requirement to transport drilling wastes offsite for treatment or disposal, thereby significantly reducing logistics costs and likelihood of environmental or safety incidents. Offshore TCC RotoMill units are operated by either diesel engine or electric motor, delivering processing speeds of up to 10 metric tonnes per hour, with a reliable design proven to operate in the harshest offshore environments. Outputs: Retained hydrocarbons in recovered solids <1% Retained hydrocarbons in recovered water typically <30ppm Recovered base oil is unimpaired by the process and is suitable for reuse in drilling mud Following treatment, water and powdered solids outputs are no longer classed as waste products, and are safe for discharge below the waterline. The chemical structure of recovered oil remains unchanged due to the relatively low temperatures utilised in the TCC RotoMill and is therefore suitable for immediate reuse, generating significant cost savings for operators. The TWMA-engineered-and-manufactured TCC RotoMill features modularly designed units, allowing for multiple configuration options that can be accommodated to suit any offshore rig. CRI In partnership with Advantek International, TWMA offers the pressurised re-injection of drill cuttings into dedicated seabed formations. Combining our vast operational experience and knowledge, we can relieve operators of the complexity, cost and liability of managing these types of non-core activities. Executed by a team of highly trained individuals, CRI provides a cost-effective, permanent solution to drill cuttings disposal. Skip-and-ship, supported by our EfficientC transferral and containment solutions, relocates drilling wastes via a TWMA modular skip-filling station into TWMA drill cuttings bins using various equipment configurations depending on project-specific requirements. The bins are then transferred via boat from drilling rigs to a specialist onshore TWMA thermal processing facility. We provide rental of a wide range of high-quality bins and containers, complete with certified sling sets for use in skip-and-ship operations. All containers are fully maintained for the duration of the rental period and daily reporting systems are in place to record the volume and types of waste handled. Key features: Simple and quick installation with minimal rig modifications required Configurations available for any rig setup Industry-leading waste handling Daily reporting systems detailing volumes of drilling waste Thorough tracking of processes provides complete assurance Bulk transfer In addition to skip-and-ship, we also offer bulk transportation of drilling wastes to shore, directly pumping drill cuttings from cuttings storage tanks (CSTs) onboard the rig to CSTs located on a supply vessel. Removing the need to lift large numbers of skips, bulk transfer presents an ideal solution if lifting procedures are a concern, for example in harsh or unpredictable weather conditions. Daily reporting systems are in place to record the volume and types of waste handled. Each CST unit has a total capacity of 70 metric tonnes, which can be discharged to storage or transfer systems onshore quickly and efficiently thanks to a self-contained pump within. Key features: Minimises high-risk lifting procedures Quick and simple installation Industry-leading waste handling Thorough tracking of processes provides complete assurance Page 4 Page 5
4 Slops treatment and solids control Offshore slops treatment A significant volume of oil slop waste, containing a potentially hazardous mixture of oil, rainwater, chemicals and solids, is generated by the oil and gas industry. We offer specialist services for the treatment of oily slops and sludges offshore. Combining settling, flocculation and centrifugation, slops treatment separates oil, water and solids from the mixture. Recovered solids are either sent for additional processing through an onboard TCC RotoMill or transferred onshore for further treatment, whilst water is safe to be discharged and oil is suitable for reuse. Absence of high-temperature treatment means recovered base oil retains its original quality and is suitable for immediate reuse in the drilling mud system, delivering significant cost savings for operators. We offer a containerised treatment system for the handling and treatment of slops offshore. The system includes the following modules: Feed stock container Settling tank Process container Recovered solids skips Onshore slops treatment We also offer skip-and-ship or bulk transfer of offshore slops to one of our onshore treatment plants located in key global oil and gas centres. Solids control TWMA solids control equipment offers a single-source solution for offshore drilling operations, recovering up to 95% of drilling fluids from drill cuttings mixtures using state-of-the-art equipment designed, manufactured, integrated and maintained by our in-house engineering team. Complete solutions give complete results TWMA offers something that its competitors simply cannot with over a decade of experience in drilling wastes management, processing and elimination offshore, our knowledge of the field and fully integrated offering are unrivalled. We were the first providers of offshore thermal processing to the industry in 2001 and continue to be recognised as the industry leader today, drawing on first-hand insight and understanding to push the limits of engineering and process-driven knowledge. Our technology and solutions are designed and manufactured in-house, so quality is guaranteed. We adhere to the philosophy that all accidents are preventable, and continually pursue ways to reduce risk. This commitment to safety safeguards all involved with our operations. Our complete reporting regime and exacting environmental standards have earned the trust of the oil and gas industry, with TWMA providing consultancy solutions in respect to global and regional environmental issues and regulation. Trained operators provide solids control services with the following supporting equipment provided on a sale or rental basis: Cuttings dryers Mud coolers Centrifuges Degassers Shaker screens De-silter and de-sanders Page 6 Page 7
5 UK Head office T: TWMA Ltd Head office Aberdeen Norway T: TWMA Norge AS Sandnes Egypt T: TWMA Egypt Cairo UAE T: TWMA Middle East Ltd Abu Dhabi USA T: TWMA Inc Houston twma.co.uk This product is printed on 100% recycled paper produced from post-consumer waste paper
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