PRE-FEASIBILITY REPORT

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1 PRE-FEASIBILITY REPORT For Polyurethane Foam Manufacturing Facility Of M/s. KRISHNA MARUTI LTD. At Plot No-13, SMG JV Park, Block No- 334,335 Vill- Hansalpur, Tal - Mandal Dist.: Ahmedabad, Gujarat

2 INDEX Sr. No. 1. Executive Summary 2. Introduction of Project (i) Identification of project and project proponent (ii) Brief description of nature of Project (iii) Need for the project and its importance to country and /or region (iv) Demand supply gap (v) Importance vs. Indigenous production (vi) Export Possibility (vii) Employment Generation 3. Project (i) Type of the project (ii) Location of project (iii) Details of alternative site considered (iv) Size or magnitude of project (v) Project description with process details (vi) Raw Material requirement (vii) Raw Material sources (viii) Mode of transportation of raw material and products (ix) Recycle/reuse options (x) Quantity of waste to be generated along with its mode of disposal 4. Site Analysis (i) Connectivity (ii) Land use pattern (iii) Land ownership (iv) Existing infrastructure (v) Soil classification (vi) Climatic data from secondary sources (vii) Social infrastructure available 5. Planning Concept (i) Planning Concept (ii) Population projection (iii) Land use planning (iv) Assessment of infrastructure demand (v) Amenities/ facilities Pre Feasibility Report 1

3 6. Proposed Infrastructure (i) Industrial area (processing area) (ii) Residential area (non processing area) (iii) Green belt (iv) Social infrastructure (v) Connectivity (vi) Drinking water management (vii) Sewerage system (viii) Industrial waste management (ix) Power requirement and supply/source 7. Rehabilitation and Resettle (R & R) Plan 8. Ingredients 9. Summary of Production 10. Project Schedule & Cost Estimation Pre Feasibility Report 2

4 1. Executive Summary Name of the unit : M/s. Krishna Maruti Ltd. Location of the factory : Plot No.13, SMG JV Park, Block No.:334,335, Vill :Hansalpur, Tal.: Mandal, Dist.: Ahmedabad. Telephone number : Contact information : Mr. Gulabkumar Rayagor M/s. Krishna Maruti Ltd. 143, Road-10, Sardardham Society, Dediyasan GIDC, Modhera Road, Mehsana Category of industry : Category B Project Activity No.5(f) Production details : Polyurethane Foam for Car Seats 380 MT/Month Cost of the project : crore Land area : 15,750 sq. meter Source of water : Narmada Canal water through SMG water supply system Source of power : M/s. Uttar Gujarat Vij Company Ltd. 2. Introduction of Project Krishna Group of Industries has soared up to claim a prestigious position in the field of manufacturing various automobile components for leading OEM s in India. These competencies are supported by 22 state of the art manufacturing facilities spread across the Northern, Southern and Western regions of India. It manufactures Automotive Seating Systems, Alternate Fuel Systems, Automotive Fabrics, Vehicle Interior Systems (Door Trims & Roof Headliners), Vision Systems, Fuel Systems, Chassis Systems, Cabin Systems, Exhaust Systems, Gear Shift Systems and Body Structure Systems. Pre Feasibility Report 3

5 M/s. Krishna Maruti Ltd. is one of the divisions of Krishna group of industries. The division works towards meeting all seating requirements of any automotive company including Seating Systems, Head Rest Assemblies, Arm Rest Assemblies, Seat Trims (Covers), Injection Molded Door Trims etc. (i) Identification of project and project proponent. The company has been promoted for the manufacture of Polyurethane Foam for car seat. The company consists of following partners: Sr. No. Name and Designation Address Mr. Ashok kapur -Chairman and Managing Director Mr. Kenichi Ayukawa -Nominee Director Mr. Venkat Raman -Nominee Director Mr. Sunandan Kapur -Vice Chairman and M.D Mrs. Arti kapur -Director Mr. Lokesh Dhawan -Whole Time Director Mr. Sanjay Mohan Labroo -Director B-5, Chirag Enclave, New Delhi F-071, Park Place, DLF City, Phase V, Gurgaon G-31, Regent House, DLF City, Phase iv, Gurgoan B-5, Chirag Enclave, New Delhi B-5, Chirag Enclave, New Delhi , Kailash Hills, New-Delhi , Green Avenue Lane, Off Green Avenue, Kishangarh, New Delhi 70 (ii) Brief description of nature of Project M/s. Krishna Maruti Ltd is complete automotive service provide. The division works towards meeting all seating requirements of any automotive company including Seating Systems, Head Rest Assemblies, Arm Rest Assemblies, Seat Trims (Covers), Injection Molded Door Trims etc. Now, the company is proposed to manufacture Polyurethane Foam for Car Seats in their existing premises at Plot No.13, SMG JV Park, Block No.:334,335, Vill :Hansalpur, Tal.: Mandal, Dist.: Ahmedabad. (iii) Need for the project and its importance to country and /or region The project is proposed to manufacture polyurethane foam for Car Seats in the existing production plant. The technology is totally proven and safe in all aspects. At present the company is importing the PU foam so as to manufacture Pre Feasibility Report 4

6 the car seats, but in order to meet the growing market demand; the company is proposed to manufacture the polyurethane foam in the existing production plant. The project will in return support the growth of the Business. (iv) Demand supply gap The company wishes to capture this opportunity by manufacturing the PU Foam in their existing premises to be able to service the growing market demand. M/s. Krishna Maruti Ltd. as a part of Krishna Group of industries has an experience of managing of business, this being an extension is an indication that the demand is there for the product and this is just an effort to accomplish the supply gap and reap the profits. (v) Imports vs. Indigenous production The products which will be manufactured in said premises will be of international standards, which will have acceptability in the export as well as domestic markets. (vi) Export possibility Krishna group of industries has its business spread across India. For the time being the unit has not planned to export. (vii) Employment generation Manpower of the company: Total workers in all shifts Status Male Female Shift Shift Shift Total Project (i) Type of the project: The proposed production will be carried out in the existing production plant of M/s. Krishna Maruti Ltd. Based on the market scenario, company proposes to manufacture PU Foam required for the making car seat on their own in their existing production plant. Pre Feasibility Report 5

7 (ii) Location of project: The location of the project is at Plot No.13, SMG JV Park, Block No.:334, 335, Vill : Hansalpur, Tal.: Mandal, Dist.: Ahmedabad. The geographical information of the proposed project is as given below: Latitude: 23 30'05.05"N and Longitude: 72 00'41.90"E (iii) Details of alternative site considered: No alternative site was considered. Salient features of selected site: Some of the factors which were considered while finalizing the location are: The proposed production will be carried out in the existing building which is location in Industrial Estate. Facility for electricity, water, drainage, telecommunication, etc. The project site is approx km from State Highway-19. Availability of road, rail, airport for easy transportation. Availability if requisite skilled, semi-skilled and unskilled labor from local area. (iv) Size or magnitude of project: Polyurethane Foam for car seats 380 MT/Month (v) Project description with process details Please refer Annexure-5 of Form-1 (vi) Raw material requirement The details of raw materials required for the proposed products is mention in Annexure- 4 of Form-1, please refer the same. (vii) Raw Material sources: The company will be purchase raw materials from local and / or import depends on availability and market value. (viii) Mode of transportation of raw material and products: The required raw material for the manufacturing of proposed products would be transported by either sea or road. In case of products, it would be transported by road/air-ways and also the same will be depending upon the availability / comfort ability. (ix) Recycle/Reuse options: An option for recycle/reuse is not envisaged. Pre Feasibility Report 6

8 (x) Quantity of waste to be generated along with its mode of disposal: Please refer Annexure-7 of Form-1 for the type, quantity and mode of disposal of solid / hazardous wastes generated from the proposed unit. 4. Site Analysis Point (i) Connectivity The proposed plant is to be set up within notified industrial (ii) Land pattern use (iii) Land ownership (iv) Existing infrastructure area. Existing roads and rails will be used for the proposed project. No new roads or rails are envisaged outside the boundary of the plant. 80 KM from Ahmedabad Airport The proposed plant will be set up in the already existing building located in the industrial estate. Owned by Maruti Suzuki India Ltd. and given on lease to Krishna Maruti Ltd. Plot Area: 15,750 sq. m Utilities: Power requirement for the proposed production will be met by GEB/UGVCL. o Water: Narmada Canal Water through SMG water supply system. o Fuel: LDO/HSD will be used as a fuel in Hot Water Generator o Power: GEB/DGVCL. Transport: o Rail: The nearest broad gauge rail head is Bechraji. o Road: Nearest State highway is SH-19 which is approx KM in south direction o Air: The nearest domestic airport is available at Ahmedabad (80 km). Communication: o All facilities are available i.e. Telephone, Fax, Internet etc. (v) Soil classification (vi) Climatic data from secondary sources Climatic data from secondary sources The proposed production is to be carried out in the Mezzanine of the existing production plant. Temperature: o Maximum: 44.9 C o Minimum : 6.4 C Rainfall: o Average (annual) : mm o Number of days per year : 35.8 days Relative Humidity (%): o Maximum: 64% o Minimum : 38% Pre Feasibility Report 7

9 Point Wind Speed: o No. of days with 0-1 kmph wind speed: 55 per year o No. of days with 1-19 kmph wind speed: 289 per year o No. of days with kmph wind speed: 21 per year o No. of days with 62 kmph or more wind speed: 0 Source: Climatological Tables, India Meteorological Department. (vii) Social infrastructure available Basic amenities like education, medical, drinking water, post office, telephone, transportation & communication, banks, power supply, approach to road etc. are available in the nearby villages. 5. Planning Concept Point (i) Planning concept Not applicable since proposed expansion (ii) (iii) (iv) (v) Population projection Land use planning Assessment of infrastructure demand (physical & social) Amenities / facilities project is to be set up within the existing premises located in notified industrial estate. 6. Proposed Infrastructure Point (i) Land area The proposed production is to be carried out in the Mezzanine ( m 2 ) of the existing production plant. Total land area 15,750 m². (ii) Residential area (iii) Green belt area (iv) Social infrastructure (v) Connectivity (traffic & transportation road/ rail metro/ water ways) (vi) Drinking water management (source and supply of water) Not applicable Total 10% of total plot area will be developed as Green belt. The proposed project will be set up within notified industrial estate. No new road, rail, air/waterborne or other transport infrastructure including new or altered routes and stations are envisaged for the proposed plant. Narmada canal water via SMG Water supply system (vii) Sewerage system Sewage will be discharged into the Septic tank/soak Pit system. Pre Feasibility Report 8

10 Point (viii) Industrial waste management Water Pollution : 1. The quantity of Domestic waste water generated will be discharged to soakpit/septic tank. 2. The effluent generated from cooling will have low TDS, COD-BOD hence it will be used for gardening purpose within the premises. 3. The waste water generated from Force Duct ventilation (Humidifier) will be treated with the help of electrical energy. Air Pollution : NOT APPLICABLE (ix) Power requirement & supply/source Solid & Hazardous waste: o The quantity of used oil generated will be reused within the premises or will be sold to MoEF registered recyclers. Discarded Container/barrels will be sent back to suppliers for reuse purpose or will be sold to the GPCB authorized recyclers. o Power will be sourced from GEB/UGVCL 7. Rehabilitation and Resettle (R& R) Plan Not applicable as the proposed production is to be carried out in the existing plant premises located in the industrial notified area. 8. Ingredients: Please refer Annexure- 4 of Form-1 for details of Raw Materials. 9. Summary of production: Please refer Annexure-4 of Form-1 for summary of the production. 10. Project Schedule & Cost Estimation Likely date of start of construction and likely date of completion (Time schedule for the project to be given) Pre Feasibility Report 9

11 o Proposed date of start of construction and machine erection/ installation: After getting Environment Clearance from SEAC and No Objection Certificate from the GPCB. o Date of completion: It would be approximately 2 months from the date of start construction and other activities. o Proposed date of start production: After getting the statutory required Consent & Authorization from the GPCB. Estimated project cost along with analysis in terms of economic viability of the project. o Estimated project cost: total estimated cost of the project would be Rs Crore, details are as summarized under: Sr. No. Rupees (in Crore) 1 Building Plant & Machinery Total Project Cost Pre Feasibility Report 10

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