GRANULES INDIA LIMITED SY. NO. 533, 535 & 536, BONTHAPALLY VILLAGE, JINNARAM MANDAL, MEDAK DISTRICT, TELANGANA FORM I

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1 GRANULES INDIA LIMITED SY. NO. 533, 535 & 536, BONTHAPALLY VILLAGE, JINNARAM MANDAL, MEDAK DISTRICT, TELANGANA FORM I Project No May 2015 Granules India Limited Plot No. 15A/1, Phase III, IDA, Jeedimetla, Rangareddy (Dist.), Telangana Phone: / Fax: E mail ID: malakondaiah.kola@granulesindia.com STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad Phone: / , Telefax: SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS, GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

2 APPENDIX I (See Paragraph 6) FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s Granules India Limited 2 S. No in the Schedule 5 f A category 3 Proposed capacity/area/length/tonnage to be handled/command area/lease area/number of wells to be drilled Proposed to enhance the production capacity of Active Pharma Ingredients (API s) from 1000 TPM to 3704 TPM. Cost of the project (Expansion): 53 Crores 4 New/Expansion/Modernization Expansion 5 Existing Capacity/Area etc. Existing Capacity: 1000 TPM Area Existing: 8.17 Acres 6 Category of Project i.e 'A' or 'B' A 7 Does it attract the general condition? If No yes, please specify 8 Does it attract the Specific condition? If No yes, please specify. 9 Location Plot/Survey/Khasra No. Survey No. 533, 535 & 536, Village Bonthapally (V) Tehsil Jinnaram (M) District Medak District State Telangana 10 Nearest railway station/airport along with distance in kms. Railway Station: Medchal 11 Km Airport : Rajiv Gandhi International Airport 48 Km 11 Nearest Town, City, District Headquarters along with distance in kms. Town & District HQ Medak 44.2 KM City Hyderabad 32 KM 12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given) Bonthapally Village 13 Name of the Applicant Malakondaiah. Kola 14 Registered Address M/s. Granules India Limited Survey No. 533, 535 & 536, Bonthapally Village,, Jinnaram Mandal, Medak District, Telangana. Form I Page 1

3 15 Address for Correspondence: Name Malakondaiah. Kola Designation(Owner/Partner/CEO) Sr. Manager EHS Address M/s. Granules India Limited Plot No. 15A/1, Phase III, IDA, Jeedimetla, Rangareddy (Dist.), Andhra Pradesh. Pin Code E mail malakondaiah.kola@granulesindia.com Telephone Number Phone: Mobile: Fax No. Fax: Details of alternative Sites examined, if NAany. Location of these sites should be shown on a topo sheet. 17 Interlinked Projects NA 18 Whether separate application of No interlinked project has been submitted? 19 If yes, date of submission 20 If no, reason 21 Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? NA 22 Whether there is any Government No Order/Policy relevant/relating to the site? 23 Forest land involved (hectares) No 24 Whether there is any location pending against the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project. No Individual Court case against the Project. Form I Page 2

4 (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of NO The proposal is for expansion of API s manufacturing capacity in the existing unit. No additional land. Total Land area after proposed expansion 8.17 Acres. land use (with respect to local land use plan) 1.2 Clearance of existing land, vegetation NO Industrial and buildings? 1.3 Creation of new land uses? NO 1.4 Pre construction investigations e.g. YES Soil Testing completed bore houses, soil testing? 1.5 Construction works? YES Construction activity involves creation of new additional utilities like Boiler, Chilling Plant etc. 1.6 Demolition works? NO 1.7 Temporary sites used for construction works or housing of construction workers? NO 1.8 Above ground buildings, structures or YES earthworks including linear structures, cut and fill or excavations 1.9 Underground works including mining NO or tunneling? 1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing YES processes? 1.14 Facilities for storage of goods or NO materials? 1.15 Facilities for treatment or disposal of solid waste or liquid effluents? 1.16 Facilities for long term housing of operational workers? Construction labor from local villages shall be employed. Storage facilities shall be constructed. No major cut and fill or excavation is anticipated. Enclosed in Annexure I Raw materials and solvents shall be stored with safety precautions. YES Solid waste shall be disposed to end users/recyclers or sent to incineration. Effluent generated from the plant are treated and reused. Details presented in Annexure II NO Local people shall be employed. Form I Page 3

5 1.17 New road, rail or sea traffic during NO construction or operation? 1.18 New road, rail, air waterborne or NO other transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing NO transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines or NO pipelines? 1.21 Impoundment, damming, culverting, NO realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? NO 1.23 Abstraction or transfers of water form ground or surface waters? YES Total water required shall increase from KLD (Fresh: KLD + Recycle: 15 KLD) to 335 KLD out of which 180 KLD shall be met from APIIC (Industrial supply) and the balance 155 KLD shall be recycled water Changes in water bodies or the land NO surface affecting drainage or run off? 1.25 Transport of personnel or materials for construction, operation or decommissioning? 1.26 Long term dismantling or decommissioning or restoration works? 1.27 Ongoing activity during decommissioning which could have an impact on the environment? 1.28 Influx of people to an area in either temporarily or permanently? YES NO NO YES 1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic NO diversity? 1.31 Any other actions? NO The construction material shall be drawn from local sources within km. There is no transport of personnel, as the construction workers shall be drawn from local villages. The proposed project shall increase the employment potential and hence may lead to migration to surrounding villages. Form I Page 4

6 2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non renewable or in short supply): S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or agricultural land (ha) NO Existing Unit 2.2 Water (expected source & competing users) unit: KLD 2.3 Minerals (MT) NA 2.4 Construction material stone, aggregates, sand / soil (expected source MT) YES 2.5 Forests and timber (source MT) NO 2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW) YES 2.7 Any other natural resources (use appropriate standard units) YES Total water required shall increase from KLD (Fresh: KLD + Recycle: 15 KLD) to 335 KLD out of which 180 KLD shall be met from APIIC (Industrial supply) and the balance 155 KLD shall be recycled water. (Water Balance Enclosed in Annexure III) NA Shall be sourced from the local villages. The required energy shall be drawn from TSPDCL. The power shall be drawn from existing DG sets during load shut downs. Backup DG sets of 1 x 250kVA, 2 x 500 kva, existing, and 3 x 750 kva additional shall be provided to cater to energy requirement during load shut downs. The other energy source is existing Coal Fired Boiler of 1 x 10 TPH Coal Fired Boiler to meet the steam requirement both for process and ZLD system. Additional 1 x 10 TPH Coal fired boiler proposed to be standby. Fuel quantity of Coal is 52 TPD. Form I Page 5

7 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies) YES Solvents shall be used as reaction media. MSIHC rules shall be followed during storage, transportation and handling of raw materials and hazardous chemicals. 3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases). NO 3.3 Affect the welfare of people e.g. by changing living conditions? YES 3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc., NO 3.5 Any other causes NO Shall increase the employment potential for locals and affect the living conditions for betterment. No sensitive receptors are present in the immediate vicinity of the site. The project shall not have any significant impact on vulnerable groups of people. 4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or commercial wastes) 4.3 Hazardous wastes (as per Hazardous Waste Management Rules) NO YES Wastes from canteen, other commercial wastes like paper, empty containers etc. The canteen wastes and commercial wastes shall be in the range of 20kg/day The quantity of hazardous waste generated during operation contain salts from evaporators, stripper distillate, process residue, and solvent residues, ETP sludge and filtration media etc. enclosed in Annexure IV 4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO Form I Page 6

8 4.6 Sewage sludge or other sludge from effluent treatment YES Sludge from Effluent treatment plant and Salts from MEE & ATFD shall be sent to TSDF. 4.7 Construction or demolition wastes YES Construction activity involves creation of new additional utilities like boiler, Chilling Plant etc. 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO 4.10 Agricultural wastes NO 4.11 Other solid wastes NO Enclosed at Annexure IV 5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 5.1 Emissions from combustion of fossil fuels from stationary or mobile sources YES Coal Shall be used as fuel. Quantity of fuel and emissions details are enclosed in Annexure V 5.2 Emissions from production processes YES Enclosed in Annexure VI 5.3 Emissions from materials handling NO Material transfer takes place in closed including storage or transport pipeline systems. 5.4 Emissions from construction activities including plant and equipment YES Dust may rise during transport of material and construction activity. The dust emissions shall be mitigated by water spraying on the roads 5.5 Dust or odors from handling of materials including construction materials, sewage and waste YES 5.6 Emissions from incineration of waste NO 5.7 Emissions from burning of waste in NO open air (e.g. slash materials, construction debris) 5.8 Emissions from any other sources NO within the premises. Dust may rise during transport of material and construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises. Form I Page 7

9 6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data with source of information 6.1 From operation of equipment e.g. engines, ventilation plant, crushers YES data Material transport and construction equipment shall be source of noise, while transfer pumps, vacuum systems, DG sets are the sources of noise during operation. 6.2 From industrial or similar YES DG sets, controlled by providing Acoustic processes Enclosures. 6.3 From construction or demolition YES Noise during construction shall be due to construction equipment and emergency DG sets. 6.4 From blasting or piling NO 6.5 From construction or operational NO traffic 6.6 From lighting or cooling systems NO 6.7 From any other sources NO The increased traffic shall not have any significant impact. 7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source 7.1 From handling, storage, use or spillage of hazardous materials 7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) 7.3 By deposition of pollutants emitted to air into the land or into water NO NO NO 7.4 From any other sources NO 7.5 Is there a risk of long term build up of pollutants in environment NO from these sources? of information data All the hazardous materials will be stored in MS drums, in a covered shed and no contamination of soil is expected All the wastes from domestic operations are sent to Biological effluent treatment plant. All the emissions from process are controlled by providing control equipment like scrubbers, Dust Collectors and emissions from boilers shall be controlled by providing bag filters. Form I Page 8

10 8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances YES 8.2 From any other causes NA 8.3 Could the project be affected by natural disasters causing environmental damage (e.g? Floods, earthquakes, landslides, cloudburst etc)? NO All Inbuilt Safety precautions will be adopted and there will not be any damage to environment or human health 9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) housing development extractive industries supply industries other YES 9.2 Lead to after use of the site, which could NO haven impact on the environment 9.3 Set a precedent for later developments NO 9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects NO The project shall enhance the socio economic status of the area by increasing the demand for housing, improving the employment. There are no major support industries required for this plant. The baseline environmental status of the surrounding areas is within the prescribed limits as observed from the Secondary data. Form I Page 9

11 (III) Environmental Sensitivity S.No. Areas 1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for ecological reasons Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests Name/ Identity NA YES 3 Areas used by protected, important or sensitive NA species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access NO Aerial distance (within 15 km.) Proposed project location boundary Bonthaplly RF 3.1 (SW) Jinnawaram RF 2.4 (SW) Naguwaram RF 4.3 (W) Nawabpet RF 3.7 (N) Gottaimukkala RF 3.8 (N) Mambapur RF 4.2 (NW) Mangamapet RF 4.7 (SW) Nallavalli RF 6.3 (NW) Nallagutta RF 6.8 (NW) Wailal RF 6.5 (SW) Palme RF 5.5 (SW) to recreation or other tourist, pilgrim areas 7 Defense installations NO 8 Densely populated or built up area YES Bonthapally 0.8 Km. 9 Areas occupied by sensitive man made land uses (hospitals, schools, places of worship, community facilities) 10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions) NA NO NO NO 1 Km away from the site Form I Page 10

12 (IV) Proposed Terms of Reference for EIA studies Scope of Work of EIA...The EIA shall cover the following: Description of the proposed project: The first task: Description of the proposed project forms a vital component of the Environmental Impact Assessment (EIA) as it provides the basis for evaluating the likely causes of Environmental Impacts. Existing Environment and Baseline Conditions: The baseline assessment will be carried out to identify potentially sensitive and critical areas that may be affected by the project in an area of 10 km surrounding the project location. The critical and sensitive targets shall be plotted on land use map of project impact area. The existing environment and baseline conditions should be established from: Analysis of existing information published and secondary data. Consultation with relevant statutory authorities, and Field visits for supplementation of missing gaps. The key subject areas which the EIA shall address include Ecology and Nature conservation, Air quality, surface and water quality in project impact area, soil quality, cultural heritage, landscape, land use, noise quality, etc. Natural habitats like national parks, wildlife reserves, sanctuaries, sacred grove, protected areas, forests, wetlands, major rivers and waterways if any, shall also be identified and marked. Assessment of Environmental Impacts: Based upon the results from the review of existing information, field visits, site data collection and consultation, for each component of environment (physical, biological and socio economic) the positive, negative, direct and indirect, temporary and permanent impacts will be evaluated along with an indication of the degree of impact, i.e., whether the impact is significant, moderate, minor or negligible. The degree of impact shall also be quantified by using state of the art air quality impact prediction models based on ISCST3 algorithms. Environment Management Plan And Mitigation Plan: For each significant negative impact identified, specialist shall work closely with the engineering team/technical consultants to suggest practicable measures to avoid or mitigate the impact. The mitigation of environmental impacts will be by three mechanisms. =>Introduction of mitigation features through the engineering practices. =>Implementation of environmental controls during construction and operation. =>Legislative control involving compliance with Indian environmental laws. The Environmental management plan shall include an estimate of capital and recurring costs of mitigation measures and will identify the institutional framework for implementation. Monitoring Plan: Having identified the significant environmental impact that is likely to arise as a result of the project, the project team shall specify what monitoring is required during the various phases of the project cycle. The monitoring plan will identify parameters and frequency of monitoring and responsible organization. Form I Page 11

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14 GRANULES INDIA LIMITED SY. NO. 533, 535 & 536, BONTHAPALLY VILLAGE, JINNARAM MANDAL, MEDAK DISTRICT, TELANGANA ANNEXURES SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS, GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

15 Location Map of Granules India Limited Form I Annexures Page 1

16 Form I Annexures GATE COAL YARD GREENERY GREENERY GREENERY GATE 3.6M WIDE GREENERY FAB SHED SCRAP YARD GREENERY Plant Layout of Granules India Limited Page 2

17 Form I Annexures ANNEXURE - I M/s. Granules India Limited obtained consent for operation for Bulk Drugs & intermediates at Sy. No. 533, 535 & 536, Bonthapally Villgae, Jinnaram Mandal, Medak District, Telangana. It is proposed to expand the manufacturing capacity of API s from 1000 TPM to 3704 TPM. The expansion entails a capital cost of Rs. 53 crores. Manufacturing capacity is presented in Table A-1. Table A-1 Manufacturing Capacity S.No Name of the Product CAS No. Capacity (TPM) Permitted Total after Expansion 1 Paracetamol Metformin HCl Guaifenesin Methocarbamol Ciproflocacin HCl O-floxacin Levofloxacin Research & Development Products Pilot Plant Products Total Page 3

18 Form I Annexures Process Description of Metformin HCl Process Description for Metformin HCl Dicyandiamide and Dimethylamine HCL charged in Dimethylformamide and Toluene. After completion of azeotropic separation of water, the mass is treated with activated carbon. Then requisite quantity of Toluene is added and spent carbon is separated by filtration. The liquid is refluxed and Toluene is distilled out and maintained for 4-5 Hrs at o C for completion of the condensation (reaction). It is further processed to crystallize the product and centrifuged to get the final product. The MLs are distilled to recover a mixture of DMF & Methanol which is recycled. The process flow diagram is presented in Fig A-1 and material balance is presented in Table A-2. Page 4

19 Form I Annexures Condensation: Dimethyl Formamide (1200 ±50 L) Toluene (300 ± 25 L) Dimethylamine HCl (762 ± 5kg) Dicyandiamide (750 ± 5kg) Charging Re-flux & distillation of toluene Toluene recovery Agitation at 136 C and cool to RT Centrifugation: Centrifuge CF ML s sent for DMF recovery Charcolization I &II: 30 % Aq. Methanol 2075±25 L MFM Tech Wet Kg Activated Carbon 5.0 Kg Filtration: 30 % Aq. Methanol 75±10 L Crystallization: MFM Technical Charging and heating to clear solution Carbon separation Agitation & Cool to 0-5 C Centrifugation: Methanol for washing 200 L Centrifuge Pharma Ml s for Recovery MFM Pharma Fig A-1 Process Flow Diagram of Metformin HCl Page 5

20 Form I Annexures Table A-2 Material Balance for Metformin HCl Input Quantity Output Quantity Remarks (TPD) (TPD) Dimethylamine Metformin HCl 33.3 Final Product HCL Dicyandiamide DMF Recovery 30.4 Recovered & reused Dimethyl 32 DMF Loss 0.05 Fugitive Loss formamide (DMF) Toluene 13 DMF to Wastewater 0.04 To Wastewater Methanol 35 DMF to Residue 1.5 Solvent in Residue Carbon 0.3 Toluene Recovery 12.5 Recovered & reused Water 2.7 Toluene Loss 0.04 Fugitive Loss Toluene to To Wastewater Wastewater Toluene to Residue 0.5 Solvent in Residue Methanol Recovery 34 Recovered & reused Methanol Loss 0.07 Fugitive Loss Methanol to 0.09 To Wastewater Wastewater Methanol to Residue 0.54 Solvent in Residue Dimethylamine HCL 3.2 Organic residue Dicyandiamide 3.4 Organic residue Carbon 0.3 Solid residue Water 2.7 To Wastewater Total Input Total Output Page 6

21 Form I Annexures ANNEXURE II: Wastewater Treatment Facilities The effluent generated from the proposed expansion of M/s. Granules India Limited is mainly from process, washings (floor & Lab washings), DM and softener rejects, scrubbers, cooling towers & boiler blow downs and domestic effluent. HTDS effluents are sent to Effluent treatment plant consist of Stripper, Multiple Effect Evaporator followed by ATFD, Biological treatment and RO. LTDS effluents are sent to Biological treatment system followed by RO. The treated effluent shall be reused for cooling towers/ boiler, make-up. Total Effluent generated and mode of treatment before and after expansion is presented in Table A-3. Table A-3 Quantity of Effluent Generated (Tentative) Description of Effluent Quantity (KLD) Mode of Final Disposal Permitted After Expansion HTDS Effluents Process Sent to Stripper followed by MEE and Washings 10 ATFD. Stripper Condensate sent to DM Rejects 5 Cement Plants for Co-Incineration. Scrubbers 2 MEE and ATFD Condensate sent to Biological treatment plant followed by RO. RO rejects sent to MEE and permeate is reused in cooling towers make-up and boiler. Total HTDS I LTDS Effluents Lab Washings and R&D Biological treatment followed by RO. RO Permeate reused for cooling tower makeup and RO rejects sent to MEE. Boiler Blow downs 5 Cooling Tower Blow Down 15 Domestic Effluent Total LTDS II Grand Total (I+II) Page 7

22 Form I Annexures ANNEXURE III: Water Balance Total water required shall increase from KLD (Fresh: KLD + Recycle: 15 KLD) to 335 KLD out of which 180 KLD shall be met from TSIIC (Industrial supply) and the balance 155 KLD shall be recycled water. The water balance for daily consumption after expansion is presented in Table A-4. Table A-4 Total Water Balance After Expansion (Tentative) Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process * Washings Scrubber 2 2 Lab Washings and R&D 6 6 Boiler Feed Cooling Tower DM/Softener Plant 5 5 Domestic Gardening Gross Total Total * Process effluents contain soluble raw materials, byproducts, solvents etc. Page 8

23 Form I Annexures ANNEXURE IV: Solid Waste Solid wastes are generated from the process shall be sent to TSDF/ Cement Industries for Co-incineration. Stripper distillate shall send to TSDF/ Cement Industries for Coincineration. Evaporation salts from MEE and ATFD and ETP Sludge shall be sent to TSDF. The total solid waste generated and mode of disposal is presented in Table A-5. Table A-5 Solid Waste Details (Tentative) S.No Description Units Quantity Mode of Permitted After Expansion Treatment/Disposal 1 Process residue TPD Sent to TDSF/Cement 2 Solvent Residue TPD 5.3 Plants for Coincineration 3 Stripper Distillate KLD Spent Carbon Kg/day Spent Solvents KLD 32.3 Recovered within plant premises and reused 6 Spent Mixed Solvents KLD 2.5 Sent to authorized recovery units/cement plants for coincineration 7 Evaporation salts TPD 5.4 Sent to TSDF 8 ETP Sludge TPD Sent to TSDF 9 Ash from Boiler TPD 20 Sold to Brick manufactures 10 Detoxified containers & liners No.s/month Sold to authorized vendors 11 Off-Seperation & TPM 0.6 Sent to TSDF discarded product 12 Waste oil LPA Sent to Authorized Recyclers 13 Used batteries No.s/Yr 10 Sent to Authorized Recyclers Page 9

24 Form I Annexures ANNEXURE V: Stack Emissions Details The required energy shall be drawn from TSPDCL. The power shall be drawn from existing DG sets during load shut downs. Backup DG sets of 1 x 250kVA, 2 x 500 kva, existing, and 3 x 750 kva additional shall be provided to cater to energy requirement during load shut downs. The other energy source is existing Coal Fired Boiler of 1 x 10 TPH Coal Fired Boiler to meet the steam requirement both for process and ZLD system. Additional 1 x 10 TPH Coal fired boiler proposed to be standby. Air pollution control equipment for coal fired boiler is Bag filters. DG sets shall be provided with stack heights based on the CPCB formula for effective stack height. The emission rates of SPM, SO2, NOx and SPM from each stack are presented in Table A-6. S. No Stack Connected to Table A-6 Stack Emission Details Stack Ht (m) Dia of stack at top(m) Temp. of exhaust gases ( 0 C) Exit Velocity (m/sec) Pollutant Emission Rate (g/sec) PM SO 2 NO x Permitted 1 10 TPH Coal Fired Boiler 2 250KVA DG Set* x500KVA DG Sets* TPH Coal Fired Boiler# 4 3x750KVA DG Set* *DG sets will be removed # Shall be kept as standby Proposed Page 10

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51 GRANULES INDIA LIMITED SY. NO. 533, 535 & 536, BONTHAPALLY VILLAGE, JINNARAM MANDAL, MEDAK DISTRICT, TELANGANA STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A-1, S.No (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B-115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad Phone: /616, Telefax:

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