Nanotechnology, multifunctionality and weight reduction

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1 Nanotechnology, multifunctionality and weight reduction Steven J Savage Nanotechnology for the soldier

2 Outline The problem The solution Nanotechnology? Possible approaches and weight reduction Conclusions Weight reduction is possible, but

3 The problem Today 60 kg! Tomorrow 30 kg?

4 The solution? Micro + nanostructures Nanoparticles Nanofibres Nanotubes Nanodots Nanocoatings Nanoflakes Nanocomposites Hybrid nanomaterials Alone or in combination in designed structures, resulting in tailored properties

5 Nanotechnology is an enabling technology which Which gives multifunctionality at the macroscale Hard AND Tough Transparent AND Tough Conducting AND Transparent Flexible AND Piezoelectric Light AND Tight Unique surface properties Fibres which reinforce fibres Fibres which generate power Fibres which can be doped Polymers which store charge Fibres which repel water, oil Explosives which burn faster Catalysts which are more reactive Particles which decontaminate

6 Arabian sword from 12th century

7 How can we use nanotechnology? Weight distribution Uniform & personal equipment 35% Weapons & ammunition 20% CBRN protection 11% Radio & optical equipment 8% Food & water 8% Ballistic protection 9% Energy 8%

8 Clothing (35% of the burden) Protects against environment Wind, rain, snow, dirt Detection - camouflage Heat, cold - thermal management Insects Flame, flash Abrasion Provides Identification Comfort Hygiene

9 Fibres & textiles Fibres & textiles modified by nanotechnology Water, oil repelling (superhydrophobic, oleophobic) Anti-static (conducting nanofibres) Chemical repelling or reactive to neutralise non-stick rain, snow, dust, fuel, etc Fire retarding and reduced toxic gas Anti-bacterial Heat reflecting (low emission coating) Heat absorbing (phase change doping) Conducting (coating or doping) By coating fibres, doping with nanoparticles or nanofibres (or both)

10 And Integrate electrically conducting fibres (metallic wires or conducting polymers) to: Protect against microwave weapons, tazers, etc Integrate antennae into clothing (reduce visual signature) Integrate health sensors Integrate cables for energy distribution Integrate phase change materials to: Improve comfort (thermal management) In the longer term to: Provide dynamic camouflage (VIS + IR) Dynamic IFF Dynamic thermal management (heating OR cooling) Energy generation and/or storage Indicate (CB contamination) Integrated medical aid analgesics, coagulants, splinting

11 But We haven t saved much weight, even if performance has improved greatly 35% 35%! Although if we combine nanofibres with conventional fibres There is potential for improved soft protection with stronger fibres (Kevlar + nanotubes?) Shear (impact) stiffening?

12 CBRN protection (11% of the burden) Protects against CBRN Is heavy Impermeable/semi-permeable Active charcoal remains dangerous if contaminated Not self-indicating (separate sensors) Uncomfortable, thick and stiff (jackets, trousers, gloves) Breathing resistance (masks) Limited use (filters) Heat retaining

13 Fibres, particles and membranes Self-decontaminating (coat or dope with reactive nanoparticles such as metal oxides) Self cleaning (hydrophobic, oleophobic coatings) Self indicating (doped/coated fibres, integrated sensors?) Improved absorbents (nanoparticle charcoal + metal oxides ) Lower flow resistance in filters (nanofibres) Less permeable for thinner membranes for gloves and masks, suits, etc (nanocomposites) And cooler (phase change materials or active cooling)

14 Weight reduction? Suits are thinner and lighter Gloves are thinner and more flexible Filters have lower flow resistance Suits may be cooler (for limited periods) 11% 8%? But What if a basic CBRN protection is integrated into underclothing? 11% 5%? (gloves, masks/filters still required)

15 Water, food (8% of burden) Water purification using nanomembranes Filtration of dirt, bacteria Filtration of salt Water extraction/collection from air Superhydrophobic coatings Condense from exhaled or evaporated water? Weight saving potential = 3%?

16 Ballistic protection (9% of burden) Metals, ceramics & polymer fibres Metals can be stronger but retain ductility Ceramics can be stronger but retain toughness Fibres can be stronger with nanotubes New concepts including shear stiffening Woven fabrics (Kevlar) with ceramic particles For sharp weapons For impact?

17 Weight saving? Armour is a system of materials! Stronger but ductile metals may reduce weight Stronger but tough ceramics may reduce weight But more likely reduce cost due to improved processing Improved fibres may reduce weight Shear stiffening fabrics may be thinner, but not lighter Improved comfort only Not effective against high velocity rounds Problem of energy dissipation remains! Think outside the box Weight saving potential 9% 7%?

18 Energy (8% of the burden) Powers everything (!) but: Is distributed (separate batteries) Uncoordinated (between devices & users) Heavy Unreliable (no remaining charge indicator) Wasteful A logistic problem Serves only one purpose (at present)

19 Nano (and micro) technology for energy Battery electrodes (secondary, Liion) Solar cells photon capture Piezoelectric fibres and vibrating beams Fuel cell electrodes Reformers (JP8 hydrogen) Thermoelectric generation Thermophotovoltaic generation Supercapacitors Micro-combustion engines (turbines, Stirling) and generators Good! Civilian efforts are driving development, but Devices are not robust Limited use in the field depending on situation May impact signature Assume only one device will be used soldier must have flexibility

20 Consider energy as a system! Consider the system, not the component(s) Avoid the waste Reduce the logistic footprint Improve the predictability Allow graceful degradation Weight saving? 8% 4%? Does energy have another use, as stand-off impact absorber?

21 The maths Weight distribution Today Save tomorrow Clothing & personal equipment 35% 0% Weapons & ammunition 20%? CBRN protection 11% 6% Radio & optical equipment 8%? Food & water 8% 3% Ballistic protection 9% 2% Energy 8% 4% Saving 15%

22 Conclusions: weight saving is possible, but Unclear how much can be saved, 15% may be possible Simple substitution is not a good solution to benefit from nanotech. New concepts must be explored CB protection integrated in uniform/underclothing Eg bullet-proof battery (shock absorber)

23 Anna Pohl, Göran Kindström, Marcus Alm, Pernilla Magnusson, Sofia Hedenstierna, Marianne Thunéll, Hans Kariis Thank you for your attention

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