Winery FAST & Floating FAST

Size: px

Start display at page:

Download "Winery FAST & Floating FAST"

Lorraine Waters
6 years ago
Views:

1 Aerobic Treatment Technologies for the Wine Industry Winery FAST & Floating FAST Presented by: Joe Gill Smith & Loveless New Zealand, Ltd.

2 Smith & Loveless Inc. Founded 1946 Based in Kansas City Manufacturing Locations in Kansas, Missouri and California Design & manufacture water, wastewater & pumping systems 30,000+ Installation on all seven continents

3 S&L FAST Systems for Wineries Winery FAST Land-Based Wastewater Pretreatment Floating FAST In-Pond Treatment

4 FAST Process FAST is an acronym for FIXED ACTIVATED SLUDGE TREATMENT Fixed-film Activated Sludge Process Utilized in more than 1,600 installations for industrial wastewater and municipal sewage

5 FAST Process: General Features High BOD/TSS Reduction (85-95%) High Surface Area to Volume Ratio Lower Solids Production No Washout of Bacteria No Clarifier Necessary No Daily Maintenance (only one moving part) Up to 30,000 GPD in a single modular unit Unlimited Capacities with Field Erected Units

6 Winery FAST

7 Winery FAST easily inserts into the underground septic tank housing

8 Winery FAST Aeration

9 FAST Process: How it Works grade Steel or Concrete Tank FAST Media

10 FAST Process: Aeration grade Steel or Concrete Tank Influent Influent Air Diffusers Enrich Wastewater FAST with Media Oxygen Microbes Grow Attached On FAST Media

11 FAST Process: Clarification grade Steel or Concrete Tank Influent Influent Sludge Sloughs Off Media Air Diffusers Enrich Wastewater FAST with Media Oxygen Microbes Grow Attached On FAST Media Clarification

12 FAST Process: Digestion grade Steel or Concrete Tank Influent Influent Sludge Sloughs Off Media Air Diffusers Enrich Wastewater FAST with Media Oxygen Microbes Grow Attached On FAST Media Clarification Digestion Effluent Effluent Sludge Digests in Anoxic Zone

13 Winery FAST Benefits Land-based Pretreatment that Reduces BOD/TSS Levels to Sanitary and Secondary Proven Aerobic Process Lowers Salts Unlike Anaerobic Prevents Leach Field Failures Extends Leach Field Life Improves Percolation Rates Low Profile

14 Winery FAST Options Reduce High-Strength BOD/TSS Levels Down to Sanitary Levels Winery Operations Wastewater crush, sanitation, hospitality Septic Tank Winery FAST mg/l BOD/TSS Leach field, Percolation Pond, or Sewer

15 Winery FAST Options Reduce High-Strength BOD/TSS Levels Down to Sanitary Levels Winery Operations Wastewater crush, sanitation, hospitality Reduce Levels Down to Secondary Effluent with second smaller Winery FAST unit Septic Tank Winery FAST Winery FAST mg/l BOD/TSS Leach field, Percolation Pond, or Sewer

16 Winery FAST Pilot Test 50,000 case per Year Winery in Monterey Co. Pilot Test Period = 60 days Test Flow = 15 GPD Influent Crush Period BOD = 10,000 mg/l Influent Non-Crush BOD = 2,000 mg/l TSS Range = 0-2,800 mg/l

17 Winery FAST Pilot Test Pilot Plant Flow Scheme - Monterey County, CA Existing winery treatment scheme Gallon Septic Tanks to Leach Field Influent from winery submersible pumps FAST Pilot Treatment Plant Raw waste storage Air pump plant air timer Barrel receiving effluent

18 Winery FAST Pilot Test Results Influent Characteristics Flow 15 GPD Effluent Characteristics ph 7.5 (avg.) BOD Range = 2,000-10,000 mg/l BOD Range mg/l BOD Removal% 80-99% Avg. Removal % 94%

19 Floating FAST Basic Diagram Small blower based on land Float Air hose no electricity Effluent provides additional aeration FAST Media Tank

20 Floating FAST Basic Diagram - in pond Small blower based on land Float Air hose no electricity Effluent provides additional aeration FAST Media Tank

21 Floating FAST Benefits In-Pond treatment that offers aerobic treatment Offers similar oxygen transfer rates as aerators plus treatment Various configurations Low maintenance and safe Can eventually be re-used as land-based unit

22 Floating FAST Options Floating FAST works in concert with natural pond process (and any existing aerators) to enhance treatment Winery Operations Wastewater crush, sanitation, hospitality Aeration/Percolation Pond Floating FAST Not drawn to scale

23 Floating FAST Options Floating FAST Works in Concert with Natural Pond Process (and any Existing Aerators) to Enhance Treatment Winery Operations Wastewater crush, sanitation, hospitality Aeration/Percolation Pond Multiple Units Operate in Different for Desired Levels and Outcomes Not drawn to scale Influent and force through Effluent

24 Floating FAST Options Floating FAST Works in Concert with Natural Pond Process (and any Existing Aerators) to Enhance Treatment Winery Operations Wastewater crush, sanitation, hospitality Aeration/Percolation Pond Multiple Units Operate in Different for Desired Levels and Outcomes Scattered Around Pond For Coverage

25 Floating FAST Options Floating FAST Works in Concert with Natural Pond Process (and any Existing Aerators) to Enhance Treatment Winery Operations Wastewater crush, sanitation, hospitality Aeration/Percolation Pond Multiple Units Operate in Different for Desired Levels and Outcomes Not drawn to scale Nitrification/Denitrification

26 Floating FAST Options For maximum results, pretreat with land unit Winery FAST and place Floating FAST in pond to enhance treatment Winery Operations Wastewater Septic Tank crush, sanitation, hospitality Winery FAST Pond Not drawn to scale Floating FAST Pretreatment and In Pond Treatment

27 Aerobic Treatment Technologies for the Wine Industry Winery FAST & Floating FAST Presented by: Joe Gill Smith & Loveless New Zealand, Ltd.

Reducing Inputs: Irrigating with Winery Wastewater Mai Ann Healy, Regional Manager - BioFiltro

Reducing Inputs: Irrigating with Winery Wastewater Mai Ann Healy, Regional Manager - BioFiltro Winery Wastewater Characteristics Primary Source Points: Wash downs, barrels, pressing, crush pads, rackings.