Water and wastewater solutions. grundfos WATER UTILITY PUMPS
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1 Water and wastewater solutions grundfos WATER UTILITY PUMPS
2 Grundfos in North America A formidable team for the future with a proud history. Founded in 1945 in Bjerringbro, Denmark, Grundfos is a global pump and pumping systems provider with an annual production of more than 16 million units. To support plans for strategic growth in North America, Grundfos acquired Paco, Peerless and Yeomans Chicago Corporation, which have added valu- able resources and competencies to the region. YEOMANS CHICAGO CORPORATION The acquisitions enable Grundfos to offer a wide range of solutions for both water and wastewater applications. From multistage industrial and submersible pumps, to disinfection systems and massive sewage pumping stations, the Grundfos portfolio offers solutions to your individual needs. Water industry experience and expertise across the board Along with our full product range, Grundfos has decades of vast proven experience in developing controllers, motors and monitoring systems for a more complete offering in optimum pumping solutions. This experience ensures a perfect match with hydraulics, motors, electrics and all other mechanical components. Our pumping knowledge drives the technology-advanced pumping solutions and ensures the best possible efficiency point. 1 2
3 The right solution for every step of the cycle With products as diverse as submersible pumps for raw water intake, complete disinfection systems for water treatment and boosters for water distribution, Grundfos really can supply almost everything you need. For water collection and disposal we offer a variety of wastewater pumping stations pumping stations. In the treatment plant you can rely on Grundfos pumps, mixers and flow makers to keep the process running smoothly. A dedicated mission Around the world millions of Grundfos pumps are on a dedicated mission. To optimize processes, to boost performances and to improve life in general. Grundfos is committed to making a positive contribution to the world that surrounds us. Innovation goes hand in hand with responsibility - and we take pride in constantly pushing the boundaries in pump technology to offer increasingly energy-efficient and sustainable solutions. Grundfos offers total pumping solutions on any scale. Anticipating the future Grundfos invests 4% of its annual revenue into research and development, with nearly 18,000 employees in 45 countries, dedicated to addressing the challenges of tomorrow, today. Installed in a variety of industries such as: Fire Protection Industrial Municipal Chemical Power Irrigation Innovation Over the years Grundfos has pioneered numerous innovations that have become or are becoming industry standards. Grundfos will continue to be at the forefront in promoting and facilitating energy efficiency and sustainable technology. It is these innovations that will enable the water infrastructure to meet future challenges and regulations. Sourcing treatable water is the first step in any water supply system. Whether your source is groundwater, surface water from rivers and lakes, desalination of seawater or recycled treated water, Grundfos offers total pumping solutions on any scale, from submersibles to dry-pit pumps. Custom Designs Engineered designs for unusual applications have always been a specialty for Grundfos. From submersibles to end-suction pumps, no application is beyond our technical expertise. Drawing upon our many years of engineering and manufacturing experience is the best way to solve your difficult application, whether it s temperature extremes, or complex configurations. 3 4
4 Water supply solutions The fluctuation in water levels essentially alters the specifications for a pumping system because these variations change the head. A single speed pump dimensioned to lift from the lowest water level will burn energy dollars when the level is high. A variable speed pump is able to adjust its speed to compensate for changes in water level for the benefit of overall demand. With Grundfos assistance, you receive a system that will balance intake with changing water levels and demands to ensure against dry-running, cavitation and motor failure. Constantly developing new and improved ways to meet water and energy challenges Water Supply Solutions DME Digital Dosing s Peerless VTP Vertical Turbine HS Horizontal Split-Case VS Vertical Enclosed Shaft Sump Hydro MPC Pressure Boosting System 5 6
5 Innovative wastewater solutions Each wastewater pumping solution is typically a one-of-a-kind, configured by Grundfos engineers to meet a specific application and operating condition. The high flow and resistance to abrasion make the Grundfos wastewater product line well suited to feeding raw surface water to potable water treatment plants. High-efficiency, solids-handling pumps for wastewater treatment facilities The S-tube impeller has been developed on the basis of extensive hydraulic experience and know-how. It has been tested through simulations, in laboratory tests and in the field. With the S-tube, Grundfos sets new standards for wastewater hydraulic design. Wastewater Solutions AFG Submersible Gear Driven Flow Makers S-tube Tube-shaped impeller 7 SL1/SLV Submersible Wastewater CU 362 Dedicated Controls S- Submersible Wastewater 8
6 A reliable answer to water utility solutions Grundfos can help you solve your unique needs and challenges, ensuring that water supply, flood control and wastewater facilities meet future demands and regulations. This is achieved by using innovative pump solutions with less energy intensity and more efficiency. Grundfos offers a proven range of durable, speed-controlled submersible, dry-pit, horizontal multi-stage, end-suction and vertical turbine pumps. These pumps are uniquely designed to deliver cost-effective applications by reacting automatically to changing demands and conditions. To suit each situation, we supply the expertise to ensure pumps and motors are applied correctly. Additionally, monitoring and control systems further safeguard the reliable flow of water by protecting the pump from dry-running or power supply irregularities. Proven pumping systems for changing and demanding conditions Water Utility Facilities CUE Variable Speed Drive Ft. Wayne Hill Treatment Facility, Gwinnett County, GA Hydro MPC Pressure Boosting System Peerless VTP Vertical Turbine PACO LC End-Suction SP Submersible 9 10
7 The SEG range; built tough and versatile - just got better Grundfos submersible grinder pump solutions cut through everything in their path, now this proven performance has been optimized with the addition of AUTOAdapt. AUTOAdapt combines all previously external sensors, switches and cables into a single unit housed within the pump, capable of adapting automatically to changing conditions within the pit. This Grundfos solution simplifies installation, commissioning and operation, and increases reliability. Wastewater pumping facilities often have a high percentage of errors in pits with failed float switches or electrodes. With the internal monitoring of the AutoAdapt pumping solution, exposed cables and level switches in submersible sewage pump installations have been eliminated, renewing trust in the safety and reliability of an innovative industry first. Complexity of traditional installation such as parallel operation or single unit operation, duty assist, duty standby or automatic operation has been eliminated with the Grundfos AUTOAdapt technology. The internal monitoring is installed as a standard, ensuring the pump never runs dry, and is always operational. Submersible pumps 11 SL1/SLV Submersible Wastewater SE/SL Submersible Wastewater SV, S1 Super Vortex Impeller 12
8 The complete pump portfolio for water supply and wastewater Dosing Dosing s s SRP SRP AFG, AFV AFG, AFV Dry Pit Solids Dry Pit Handling Solids Handling Dry Pit Solids Dry Pit Handling Solids Handling Severe Duty Severe Recessed Duty Recessed Impeller Impeller DME, DDA, DDC, DME, DDE, DDA, DDI, DDC, DMI, DDE, DDI, DMI, DMS, DMX, DMH DMS, DMX, DMH Digital Dosing Digital diaphragm Dosing dosing diaphragm dosing pump/motor pump/motor driven diaphragm driven and diaphragm and piston/diaphragm piston/diaphragm dosing pumps dosing pumps Capacity, Q: Capacity, Q: Max. 278 gpm Max. (2 x gpm l/h) (2 x 1150 l/h) Pressure, P: Pressure, P: Max psi Max. ( bar) psi (200 bar) Max. 122 F (50 C) Max. 122 F (50 C) SRP SRP Submersible Submersible gear driven, gear driven, recirculation recirculation pump pump Max. 20,605 Max. gpm 20,605 (1300 l/s) gpm (1300 l/s) Max. 6 ft (1.8 Max. m) 6 ft (1.8 m) 32 F to 104 F 32 F (0 C to to 104 F 40 C) (0 C to 40 C) DN 300, DN DN 500, 300, DN DN , DN 800 AFG AFG Horizontal and Horizontal vertical and gear vertical driven gear driven flowmakers flowmakers Axial thrust: Axial thrust: N N 41 F to 104 F 41 F (5 C to to 104 F 40 C) (5 C to 40 C) Installation Installation depth: depth: Max. 65 ft (20 Max. m) 65 ft (20 m) VPM Vertical VPM Pedestal Vertical Mounted Pedestal Mounted Vertical Pedestal Vertical Mounted Pedestal Mounted Dry Pit Solids-Handling Dry Pit Solids-Handling Max. 10,000 Max. gpm 10,000 (2,271 m3/h) gpm (2,271 m3/h) Max. 240 ft. Max. (73m) 240 ft. (73m) Max. 150 F (66 C) Max. 150 F (66 C) Max. 12 (305 Max. mm) 12 (305 mm) VOS Vertical VOS Open Vertical Shaft Open Shaft Vertical Pedestal Vertical Mounted Pedestal Mounted Dry Pit Solids-Handling Dry Pit Solids-Handling Max. 10,000 Max. gpm 10,000 (2,271 m3/h) gpm (2,271 m3/h) Max. 240 ft. Max. (73m) 240 ft. (73m) Max. 150 F (66 C) Max. 150 F (66 C) Max. 12 (305 Max. mm) 12 (305 mm) Severe Duty Severe Cup Type Duty Cup Type Recessed Impeller Recessed Impeller Designed to Designed Handle Large to Handle Large Abrasive Solids Abrasive Solids Max. 4,600 gpm Max. (1045 4,600 m3/h) gpm (1045 m3/h) Max. 150 ft. Max. (45m) 150 ft. (45m) Max. 250 F (120 C) Max. 250 F (120 C) Max. 8 (200 Max. mm) 8 (200 mm) AMD, AMG AMD, AMG SV, S SV, S KPL, KWM KPL, KWM Vertical Vertical Suspended Suspended Sump Sump High Efficiency, High Efficiency, Solids-handling Solids-handling s s Vertical Vertical Multistage Multistage Centrifugal Centrifugal s s AMD, AMG AMD, AMG Direct and gear Direct driven and mixers gear driven mixers Axial thrust: Axial thrust: N N 41 F to 104 F 41 F (5 C to to 104 F 40 C) (5 C to 40 C) Installation Installation depth: depth: Max. 66 ft (20 Max. m) 66 ft (20 m) SV, S1, S2, S3SV, S1, S2, S3 Super Vortex Super impeller Vortex channel impeller or channel impeller pumps impeller pumps Max. 28,530 Max. gpm 28,530 (1800 l/s) gpm (1800 l/s) Max. 361 ft (110 Max. m) 361 ft (110 m) 32 F to 104 F 32 F (0 C to to 104 F 40 C) (0 C to 40 C) DN 80 to DN DN to DN 600 KPL, KWM KPL, KWM Axial and mixed Axial flow and pumps mixed flow pumps for high volume for high water volume handling water handling Max. 185,000 Max. gpm 185,000 (11,700 gpm l/s) (11,700 l/s) Max. 66 ft (20 Max. m) 66 ft (20 m) Max. 104 F (40 C) Max. 104 F (40 C) Max. 5 ft (1520 Max. mm) 5 ft (1520 mm) Vertical Suspended Vertical Screened-Inlet Suspended Screened-Inlet Wet-Pit s Wet-Pit s Wastewater, Wastewater, drainage, drainage, industrial waste, industrial process waste, waste process waste Capacity, Q: Capacity, Q: Max. 3,000 gpm Max. (681 3,000 m3/hr) gpm (681 m3/hr) Head: Head: Up to 350 ft Up (107 to m) 350 ft (107 m) Max. 200 F (93 C) Max. 200 F (93 C) Type NC/EC/MF Type (Series NC/EC/MF 7100) (Series 7100) Full hydraulic Full coverage, hydraulic vertical coverage, vertical pedestal mounted pedestal with mounted mixed flow with mixed flow and extra capacity and extra impellers capacity impellers Max. 140,000 Max. gpm 140,000 (32,000 m3/h) gpm (32,000 m3/h) Max. 260 ft Max. (79 m) 260 ft (79 m) Max. 250 F (120 C) Max. 250 F (120 C) 4-54 ( mm) ( mm) CR, CRI, CRNCR, CRI, CRN Horizontal one-pipe Horizontal system one-pipe suitable system suitable for liquid transfer for liquid in: Washing transfer in: Washing systems, cooling systems, and air cooling conditioning and air conditioning systems, water systems, supply water systems, supply systems, water treatment water systems, treatment fire systems, fighter fire fighter systems, industrial systems, plants, industrial boiler plants, feed boiler feed systems systems Min. 4.5 gpm, Min. Max gpm, gpm Max. 792 gpm Max. 995 ft Max. (303 m) 995 ft (303 m) -4 F (-20 C) to -4 F 250 F (-20 C) (121 C) to 250 F (121 C) 1.25 to 6 ( mm to 6 to ( mm) to 152 mm) SEG SEG SL1/SLV SL1/SLV S-Tube S-Tube Channel Channel Impeller Impeller Hydro MPC Hydro BoosterpaQ MPC BoosterpaQ Vertical Vertical Turbine Turbine s s Horizontal Horizontal Split Case Split s Case s SEG SEG Wastewater Wastewater pump with grinder pump with grinder system for pressurized system for pressurized domestic domestic sewage transfer sewage transfer Max. 71 gpm Max. (4,5 l/s) 71 gpm (4,5 l/s) Max. 147 ft (45 Max. m) 147 ft (45 m) 41 F to 104 F 41 F (5 C to to 104 F 40 C) (5 C to 40 C) DN 40 to DN DN 5040 to DN 50 SL1, SLV SL1, SLV Submersible Submersible wastewater wastewater pump pump Max. 1,395 gpm Max. (88 1,395 l/s) gpm (88 l/s) Max. 144 ft (44 Max. m) 144 ft (44 m) 32 F to 104 F 32 F (0 C to to 104 F 40 C) (0 C to 40 C) DN 65 to DN DN to DN 150 S-Tube Channel S-Tube Impeller Channel Impeller Impeller principle: Impeller principle: Impeller for Impeller submersible for submersible pump pump Efficiency: World Efficiency: class World hydraulic class hydraulic efficiency without efficiency compromising without compromising free passagefree passage Free passage: Free Greater passage: free Greater passage free passage means better means solids better handling solids and handling and greater non-clogging greater non-clogging capabilities capabilities Advanced Packaged Advanced Packaged System System Pressure boosting Pressure in: boosting Water supply in: Water supply systems, Irrigation systems, systems, Irrigation water systems, water treatment, fire treatment, protection fire systems, protection systems, industrial plants, industrial and HVAC plants, systems and HVAC systems Max. 3,600 gpm Max. (63,600 pump gpm system) (6 pump system) Head: Head: Up to 500 ft Up (152 to m) 500 ft (152 m) Min./Max. 32 F Min./Max F 32 F (0 C - 80 C) 176 F (0 C - 80 C) VTP VTP Vertical lineshaft Vertical deep lineshaft well pumps deep well pumps for water supply for water from supply drilled from wellsdrilled wells Max. 150,000 Max. gpm 150,000 (34,091 gpm m3/hr) (34,091 m3/hr) Max. 6,930 ft Max. (2,112 6,930 m) ft (2,112 m) Max. 450 F (232 C) Max. 450 F (232 C) 2 1/2 to 24 2 (6.36 1/2 to cm 24 to 61 (6.36 cm) cm to 61 cm) Type A, AE, TU, Type TUT, A, KP/KPV AE, TU, TUT, KP/KPV Single stage Single and multi-stage and multi-stage pumps pumps for high volumn for high water volumn supply water supply Max. 25,000 Max. gpm 25,000 (5,676 m3/hr) gpm (5,676 m3/hr) Max. 675 ft (206 Max. m) 675 ft (206 m) Max. 250 F (121 C) Max. 250 F (121 C) 2 to 24 ( to cm 24 to 61 (5.08 cm) cm to 61 cm) General General Purpose Purpose End Suction End Suction s s HS HS Dedicated Dedicated Controls Controls Vertical Vertical In-Line s In-Line s Prefabricated Prefabricated ing ing Stations Stations Motor Protection Motor Protection Type C, F, LC/LCV/LF/LFV/OL Type C, F, LC/LCV/LF/LFV/OL Single suction Single pumps suction designed pumps for designed for applications applications of meduim duty of meduim service duty service for water and for liquid water hydrocarbons and liquid hydrocarbons in in accordance with accordance the Hydraulic with the Hydraulic Institute (HI) Institute (HI) Max. 2,300 gpm Max. (560 2,300 m3/hr) gpm (560 m3/hr) Max. 400 ft Max. (122 m) 400 ft (122 m) Min/Max. 32 F Min/Max F 32 F (0 C - to 250 F 121 C) (0 C to 121 C) HS HS Single and two-stage Single and horizontal two-stage horizontal split case pumps split case pumps Max. 381 gpm Max. ( mgpm 3 /h)(3800 m 3 /h) Max. 722 ft (220 Max. m) 722 ft (220 m) 32 F to 194 F 32 F (0 C to to 194 F 90 C) (0 C to 90 C) Operat. pressure: Operat. pressure: Max. 25 bar Max. 25 bar CU 362 CU 362 Control principle: Control principle: Designed to Designed optimize to level optimize control level control and energy usage and energy in pumping usage in pumping stations stations s supported: s supported: The Dedicated The Controls Dedicated is designed Controls is designed to control and to control monitor and the monitor Grundfos the Grundfos wastewater wastewater pumps listed pumps below: listed below: SEG, SE, DP, SEG, EF, SL, SE, S DP, EF, SL, S Features and Features benefits: and benefits: Start/stop of Start/stop wastewater of wastewater pumps by pumps by means of float means switches, of float analogue switches, analogue pressure sensors pressure or ultrasonic sensors or sensors ultrasonic sensors Alternating Alternating operation of operation two pumps of two pumps Overflow measurement Overflow measurement Alarms and Alarms and warnings warnings PV, VL/VLF PV, VL/VLF Centrifugal in-line, Centrifugal pipe in-line, supported, pipe supported, close coupled close pump coupled and motor pump and motor for supplying for water supplying water Max. 1,500 gpm Max. (338 1,500 m3/hr) gpm (338 m3/hr) Max. 400 ft Max. (122 m) 400 ft (122 m) Max. 250 F (121 C) Max. 250 F (121 C) Prefabricated Prefabricated ing Stations ing Stations ing station ing principle: station principle: With one or With two grinder one or two pumps, grinder pumps, auto-coupling, auto-coupling, and wall mounted and wall mounted This auto-coupling This auto-coupling variant is also variant is also designed for designed easy installation for easy installation and and service access service in pumping access in stations pumping stations with heavyduty with effluent heavyduty or sewage effluent or sewage pumps. All components, pumps. All components, e.g. piping, e.g. piping, guide rails, and guide valves rails, are and made valves are made from 2" stainless from 2" steel. stainless steel. Basin Diameter: Basin Diameter: One pump: up One to pump: 4 ft (1.22 up m) to 4 ft (1.22 m) Two pumps: Two up to pumps: 8 ft (2.44 up to m) 8 ft (2.44 m) Basin Depth: Basin Depth: 4ft up to 15 4ft (1.22 up to m 15 up ft to ( m m) up to 4.57 m) MP204: MP204: Electronic motor Electronic protection. motor Dryrunning, motor running, temperature, motor temperature, over- over- protection. Dryand-under voltage, and-under high voltage, currenthigh current consumption consumption The MP 204 The monitors MP 204 the monitors following the following parameters: parameters: Insulation resistance Insulation before resistance start-up before start-up Temperature Temperature (Tempcon, Pt (Tempcon, sensor and Pt sensor and PTC/thermal PTC/thermal switch) switch) Overload/underload Overload/underload Overvoltage/undervoltage Overvoltage/undervoltage Phase sequence Phase sequence Phase missing Phase missing Power factor Power factor Power consumption Power consumption Harmonic distortion Harmonic distortion Run and start Run capacitor and start (single-phase) capacitor (single-phase) Operating hours Operating and number hours and of starts number of starts Water Water Supply Supply Products Products Diversity Diversity characterizes characterizes the Grundfos the Grundfos water supply water range. supply We range. supply We supply reliable and reliable efficient and pumps efficient for pumps almost for every almost aspect every of aspect water of intake, water intake, treatment treatment processes processes and distribution. and distribution. Wastewater Wastewater Products Products Heavy-duty Heavy-duty applications applications are not an are issue not for an the issue flexible for the and flexible robust and Grundfos robust Grundfos wastewater wastewater range. Our range. pump Our systems pump for systems waste for water waste collection water collection and disposal and disposal can handle can the handle toughest the toughest jobs on almost jobs on every almost application every application scale. scale
9 Responsible stewardship and good business Grundfos is guided by a desire to use technology in innovative ways to support a growing and fast-changing world. We are conscious of the impact our activities can have on people and the environment, and this is precisely why we put sustainability first. From our perspective, sustainability is a healthy mix of responsible stewardship, common sense and good business. To be sure that we have enough clean water tomorrow, we should look to more efficient water use today. By reducing energy costs on pumping systems, we play our part in conserving resources and making North American water and wastewater solutions more competitive on local and global markets. L-WU-SL-001 Rev. 09/2012 GRUNDFOS Chicago 3905 Enterprise Court Aurora, IL Phone: Fax: (630) The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
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