FOR PROPOSED NEW UNIT
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1 Annexure - 11 PRE-FEASIBILITY REPORT (AS PER THE GUIDELINE OF MoEF) FOR PROPOSED NEW UNIT Name of the Industrial Unit Registered Office M/S. ANSHIKA POLYSURF LIMITED PLOT NO.C-383/1, GIDC-ESTATE, TAL-VAGRA, SAYAKHA DIST. BHARUCH, STATE-GUJARAT C-157, PREET VIHAR, NEW DELHI TEL.:
2 1.0 EXECUTIVE SUMMARY Now-a-days, petrochemical industries are gradually growing and the demand Of these chemicals are also increasing rapidly so the company has decided to Activate its production in this field. The company s proprietor Mr. Anubhav Jain has got good experience in this field. Aromatic and aliphatic solvents, which are used as fuel in various industries, and also used in the pesticide, Paint, ink industries. As these are wide spread industries, sky is the limit in this field. The total market size of these solvents is about 4 lakh tones per year including More than 500 companies, big and small. Big customers are M/s Goodlass Nerolac Paints Ltd., ICI Ltd., Denocil crap protection Ltd., coates of India ltd., Bengal paint, Calcutta etc. The plant will be equipped with latest techanology so that No process waste remains and the plant is Well maintained ETP in aspect of Pollution of environment. Applicability of EIA Notification 2006 The proposed new project M/s. ANSHIKA POLYSURF LIMITED (Sayakha Division) shall Synthetic organic chemicals at Sayakha in the Indian state of Gujarat. Hence it falls under project type 5(f) of the EIA notification dated and therefore requires prior Environmental Clearance from State Environment Impact Assessment Authority (SEIAA), Gujarat. 2.0 INTRODUCTION OF THE PROJECT/ BACK GROUND INFORMATION 2.1 Identification of project and project proponent. BACKGROUND OF THE PROMOTERS : Mr. Anubhav Jain is the proprietor of the unit. His complete bio-data is as under : Name : Anubhav Jain Age : 38 years Sex : Male Educational Qualification : MBA Experience : 10 years Mr. Anubhav Jain is a businessman and is doing trading of various chemical items. His line of products included Petro-Products, Non-edible by-products, Fuel Oils, etc. He is selfmade entrepreneur. After qualifying his graduation in commerce, he started his own business in the year 2005, after gaining some initial experience of the line. After hard work and business acumen, his turnover of trading business has reached to Rs.1475 lacks in the financial year With sound experience of Trading business, he decided to set up his Page 2 of 15
3 own manufacturing unit and he chose Bharuch as preferred location for this purpose, looking to the advantages attached to the area for successful business future. The firm proposes to employ technically qualified and experienced production persons and other subordinate staff to maintain the quality of the products. The total proposed strength of the employees shall be 11 and proprietor shall look after Marketing and Financial matters. He is well acquainted with the market related to this field like Agrochemical formulation Paint, Ink, Textile, Leather, Construction chemicals, Plastic, Glass Proposed new unit of M/s. ANSHIKA POLYSURF LIMITED is located at Plot No.C-383/1, GIDC-Estate, Tal-Vagra, Sayakha , Dist. Bharuch, State-Gujarat. Promoter Information: M/s. ANSHIKA POLYSURF LIMITED is the venture of well known board of directors group of M/s. ANSHIKA POLYSURF LIMITED The detail of Directors name and address provided here in (Annexure:2) Key Personnel Mr. ANUBHAV JAIN 2.2 Brief description of nature of the project. The company now proposes to start the Synthetic organic chemical production facilities at the Sayakha site by putting up one more Multi-purpose chemical plant for Synthetic organic chemicals. Along with the production facilities, necessary support infra-structure like Wastewater Treatment plant and required Utilities will be put up. SR. NO. PRODUCT NAME PROPOSED PRODUCTION MT/MONTH 1. ETHYLENE OXIDE 1300 PROPYLENE OXIDE CONDENSATE 2. ETHYLENE OXIDE 1200 PROPYLENE OXIDE GLYCOL ETHERS 3. ANIONIC SURFACTANTS 400 (CABS) 4. CATIONIC SURFACTANTS BLENDED SURFACTANTS POWDER SURFACTANTS MISCELLANEOUS SURFACTANTS FRACTIONAL DISTILLATION PRODUCTS SPRRAY DRYER POLYVINYL ACETATE EMULSION 750 (HOMO POLYMER) 11. PAINT BINDER 1250 (STYRENE ACRYLIC EMULSION) 12. PAINT BINDER 500 Page 3 of 15
4 (PURE ACRYLIC EMULSION) 13. PAINT BINDER (VAM ACRYLIC EMULSION) 14. PRESSURE SENSITIVE ADHESIVE (STICKER GRADE) LAMINATION ADHESIVE- 50 WATER MEDIUM 16. DI BUTYL MALEATE PLASTICIZERS DI OCTYL MALEATE PLASTICIZERS DI BUTYL PHTHALATE PLASTICIZERS STYRENE BUTADINE RUBBER (SBR) EMULSION 500 TOTAL Need for the project and its importance to the country and or region The proposed project is necessitated because of the following reasons: To make the facility more resource efficient. Reduce operational costs and increase productivity. Development of the infrastructure of the facility. Entry into new product segments. Its importance to the country can be accounted by Add to foreign exchange generated by Exports. Ensure continued employment to workforce without affecting work conditions and hence supporting their families. Lead to generation of direct and indirect employment opportunities. Reduce dependence on Imports hence reducing Forex risks. 2.4 Domestic / export Markets. Aromatic and aliphatic solvents, which are used as fuel in various industries, and also used in the pesticide, Paint, ink industries. As these are wide spread industries, sky is the limit in this field 2.5 Employment Generation (Direct and Indirect) due to the project. After proposed unit direct & indirect employment generation will be increased. Direct: 100 Nos. Indirect: 100 Nos. Page 4 of 15
5 3.0 PROJECT DISCRIPTION 3.1 Type of project including interlinked and interdependent projects, if any. Independent Project. 3.2 Location (map showing general location, specific location, and project boundary & Project site layout) with coordinates. Latitude: 21 48' "N Longitude: 72 53' "E Detailed site plan is attached as Annexure-1 The unit has total sq. m. of land area. Unit will commit to develop green 33%. The site is located within Sayakha and hence there is no agricultural or forest land involved in the project site. The estate is located at sufficient distance from reserved forests and sanctuaries, archeological sites and historical sites to ensure that there is no impact of industrial activities. 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted, Land is acquired for the proposed new project in the GIDC Notified Industrial Area having proper industrial infrastructure hence alternate site consideration is not envisaged. 3.4 Size or magnitude of operation. M/s. ANSHIKA POLYSURF LIMITED. shall be a Large scale industry. The total monthly production capacity shall be MT/Annum. 3.5 Project description with process details Detailed manufacturing process of existing & proposed products are attached as an annexure Raw material required along with estimated quantity, Likely source, marketing area of final product/s, Mode of transport of raw material and Finished product The raw materials required for the proposed unit of production shall be either imported or procured from domestic market and transported conveniently by road. Detail raw material (MT/MT & MT/Month) of the product is explained Annexure-4 Page 5 of 15
6 The manufacturing process for the proposed products are detailed step-wise with material balance and calculations for product-wise waste generation w.r.t water and hazardous waste are made. Detailed manufacturing process of proposed products are attached as an annexure-5 As being in Sayakha, Mode of transport would be via road or Water. 3.7 Resource optimization/ recycling and reuse envisaged in the project, if any, should be briefly outline Proponent commit that they shall be optimize resource and reuse envisaged in the project at the time of commissioning. 3.8 Availability of water & its sources, Energy power requirement Water : Supplied from GIDC reservoir Proposed: 100 KL/Day (Annexure - 6) Electricity Power is supplied from own GEB Proposed requirement of 200 KVA from GEB Fuel consumption shall be coal ( 11 MT/Day) or FO (1.2 KL/Day) and Diesel (3.0 KL/Day) 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal Wastewater Generation, Treatment and Disposal Propose effluent generation: 12 KL/day ( Domestic (1 KLD) + Industrial 11 KLD) in which domestic effluent 1.0 KL/Day send to soak pit via septic tank. Industrial effluent 11 KL/day shall be treated in ETP & treated effluent shall be disposed through u/g pipeline of GIDC into deep sea. (Detail attached as annexure-6) Air pollution and Control Measures Flue gas Emission: The flue gas emission from operation of boilers & TFH. Proponent shall be use Coal/FO as a fuel. All stacks shall be provided with APCM & sampling point and access ladder. Annexure-7 Process Emissions : There is process emission for PM Page 6 of 15
7 Solid / Hazardous wastes The hazardous / solid wastes shall be generated from proposed production as per the Hazardous Wastes Authorization Rules. Adequate arrangements shall be made for the storage, treatment and disposal of these wastes. Detailed of all waste category with quantity and their storage and disposal are given in Annexure-8. Environmental Monitoring Plan The unit shall be establish an EHS cell and prepare an Environmental Monitoring plan for carrying out the following activities : 1. To follow the trend of parameters those have been identified as critical; 2. To comply with the conditions of consent order of GPCB 3. To check / assess / maintain the efficiency of controlling measures; In-house facilities and infrastructure for monitoring of certain parameters shall be developed. Where it is not feasible to establish such facilities, the same shall be done by appointing external recognized/ approved agencies. The monitoring of environmental parameters shall be carried out time to time and the reports of all the monitoring / analysis / assessment studies shall be welldocumented Schematic representations of the feasibility drawing which give information of EIA purpose It will be submitted later up on the requirement. 4.0 SITE ANALYSIS 4.1 Connectivity Nearest towns / cities : Bharuch km to SE Transport by Rail: Bharuch km to SE Transport by road: SH km to NEE 4.2 Land form, Land use and land ownership Since the project is new unit located in Sayakha. land possession document is attached herewith as Annexure: Topography(along with map) The following are the main features of this estate, which make it suitable for industrial activities of all types. The entire estate area is located at sufficient height from sea level and assessed for suitability with respect to topographical and geological requirement for industrial activities. District map and area map from googlemaps.com and googleearth.com are as under, Page 7 of 15
8 4.4 Existing land use pattern, nearby water bodies, forest, eco sensitive zones, CRZ.etc. Sr.No. Particulars Details 1. Town Sayakha 2. Taluka Vagra 3. District Bharuch 4. Latitude 21 48' "N 5. Longitude 72 53' "E 6. Nearest water bodies Narmada Canal 0.25 km to W Bhukhi river-1.96 km to SE 9. Nearest Highway SH km to NEE 10. Nearest Railway Bharuch Railway Station km to SE station 11. Nearest Airport/ Airbase Vadodara km to NNE Surat km to SSW Mumbai international airport km to S Existing land use is already allotted for industrial use Sayakha GIDC No eco sensitive zone. The project is not covered under CRZ. The estate is located at sufficient distance from reserved forests and sanctuaries, archeological sites and historical sites to ensure that there is no impact of industrial activities. Page 8 of 15
9 4.5 Existing infrastructure Not applicable (New Unit) 4.6 Soil classification The project is new. The soil classification of Gujarat state is as under, The quality of Bharuch district area soil had been identified as deep black coastal alluvial type. 4.7 Climate data from secondary sources Month (2013) Temperature in C Relative humidity in % Wind speed in kmph Cloud Cover in oktas Min. Max hrs 1730 hrs 0830 hrs 1730 hrs 0830 hrs 1730 hrs Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Total Rainfall in mm January February March April May June July August September October November December Rainy days (Courtesy: Indian Meteorological Department, Surat) 4.8 Social infrastructure available Educational facilities in project area shall be quite good because all nearby villages have primary schools. There are secondary and higher secondary schools in Bharuch city. There are collages having different streams of education. Page 9 of 15
10 The town has private dispensaries and hospitals in all major branches of medicines and surgery. Drinking water quality is good. All small villages have postal and telephone connection facilities. Electricity for all purpose (agriculture, industrial and residential) is available. All small villages are connected with pucca roads. 5.0 PLANNING BRIEF 5.1 Planning concept (type of industries, facilities, transportation etc) M/s. Anshika Polysurf Limited shall a Large scale industry. It proposes to new plant in Sayakha. 5.2 Population projection It will be submitted later up on the requirement. 5.3 Land use planning, break up along with green belt etc.) Proposed brake up of land. As per annexure Assessment of infrastructure demand (physical & social) Well developed Infrastructure since project site is located in Sayakha 5.5 Amenities/Facilities The amenities/facilities of project area are explained as earlier. 6.0 PROPOSED INFRASTRUCTURE 6.1 Industrial area (processing area) Explained in CA certificate. Attached as Annexure Non processing area Explained in CA certificate. Attached as Annexure Greenbelt Unit is committed to develop green 33%. The green belt will be developed as per MoEFCC guideline. Page 10 of 15
11 6.4 Social infrastructure The project is a Large scale and plant & utility investment will be approximately Rs 25 Crore and total investment approximately 33 Crore. The project proponent is planning towards the social and economic development of small villages around Sayakha. 6.5 Connectivity(Transportation) The existing connectivity is convenient for future also. 6.6 Drinking water management(source and supply) The proposed source of drinking water is GIDC water supply. 6.7 Sewage system The generation of Domestic effluent shall be 1 KL/Day. However, domestic effluent send to soak pit via septic tank. 6.8 Industrial waste management Industrial waste water will be generated 11 KL/Day. The industrial effluent will be treated in own ETP. Detail water balance diagram is attached as annexure:6 Detail of schematic diagram of proposed ETP is attached as annexure:9 6.9 Solid waste management There shall be Six (6) numbers of Hazardous / solid waste categories identified to be generated. The unit shall be obtained membership of TSDF & incineration Site Detail of solid waste is explained in annexure Power requirement and supply source. Electricity Power shall be supplied by own GEB Total Proposed requirement of 200 KVA from GEB 7.0 REHABILITATION AND RESETTLEMENT (R&R)Plan 7.1 Policy to be adopted(central/state) in respect of the project affected persons including home outees, land outees and landless laborers (a brief outline to be given) Not applicable because the unit is in Sayakha Page 11 of 15
12 8.0 PROJECT SCHDULE& COST ESTIMATION 8.1 Likely date of start of construction and likely date of completion(time schedule) Construction is planned to be started after having an Environmental clearance from SEAC & SEIAA, Gujarat. Likely completion time is considered approximately two years of project construction/commission. 8.2 Estimated project cost along with analysis in terms of economic viability of the project The estimated approx. cost of the project shall be Rs. 33 Crore out of which approximately Rs. 3 Crore shall be invested in Environmental Management System (EMS) constituting proposed ETP, solid / hazardous waste management and disposal facilities, green belt development, Air pollution control measures Table given as under, MS STORAGE TANKS COST OF EQUIPMENT 30 KL 5 3,10,000 X 5 = 15,50, KL 6 4,40,000 X 6 = 26,40, KL 5 5,00,000 X 5 = 25,00, KL 4 7,50,000 X 4 = 30,00, KL 1 10,00,000 X 1 = 10,00,000 TOTAL MS TANKS 21 TOTAL COST = 1,06,90,000 SS-304 STORAGE TANKS 50 KL 1 12,00,000 X 1 = 12,00, KL 3 15,00,000 X 3 = 45,00, KL 5 20,00,000 X 5 = 1,00,00,000 TOTAL SS-304 TANKS 9 TOTAL COST = 1,57,00,000 SS-304 BULLETS 20 KL 3 15,00,000 X 3 = 45,00,000 MS U/G TANKS 20 KL 5 2,70,000 X 5 = 13,50,000 RIBBON BLENDER SS KL 1 25,00,000 X 1 = 25,00,000 3 KL 1 30,00,000 X 1 = 30,00,000 5 KL 1 32,00,000 X 1 = 32,00,000 TOTAL BLANDERS 3 TOTAL COST = 87,00,000 Page 12 of 15
13 CONDENSORS 1 KL 2 1,20,000 X 2 = 2,40,000 2 KL 2 1,50,000 X 2 = 3,00,000 3 KL 2 1,75,000 X 2 = 3,50,000 5 KL 3 2,00,000 X 3 = 6,00, KL 3 3,25,000 X 3 = 9,75, KL 2 4,50,000 X 2 = 9,00, KL 1 6,00,000 X 1 = 6,00,000 TOTAL CONDENSORS 15 TOTAL COST = 39,65,000 DISTILLATION COLUMNS 12 MTR PACKED COLUMNS 2 6,00,000 X 2 = 12,00, MTR PACKED COLUMNS 1 4,00,000 X 1 = 4,00,000 SPRAY DRYER 1 25,00,000 X 1 = 25,00,000 FLAKER 1 10,00,000 X 1 = 10,00,000 DYNOMILL 1 2,00,000 X1 = 2,00,000 TOTAL COST = 53,00,000 SS-316 REACTORS 1 KL 3 2,00,000 X 3 = 6,00,000 2 KL 1 1,25,000 X 1 = 1,25,000 3 KL 2 1,75,000 X 2 = 3,50,000 5 KL 5 2,50,000 X 5 = 12,50, KL 5 4,50,000 X 5 = 22,50, KL 4 5,75,000 X 4 = 23,00, KL 2 6,50,000 X 2 = 13,00,000 TOTAL REACTORS 22 TOTAL COST = 81,75,000 SS-304 BLENDER (JACKETED) 1 KL 1 1,00,000 X 1 =1,00,000 2 KL 2 1,35,000 X 2 = 2,70,000 3 KL 2 2,00,000 X 2 = 4,00,000 5 KL 1 3,00,000 X 1 = 3,00, KL 2 3,50,000 X 2 = 7,00, KL 2 4,00,000 X 2 = 8,00, KL 1 5,50,000 X 1 = 5,50,000 Page 13 of 15
14 TOTAL BLENDERS 11 TOTAL COST = 30,70,000 SS-304 BLENDER (NON JACKETED) 3 KL 1 1,10,000 X 1 = 1,10,000 5 KL 1 2,00,000 X 1 = 2,00, KL 2 3,00,000 X 2 = 6,00, KL 2 5,00,000 X 2 = 10,00,000 TOTAL BLENDERS 6 TOTAL COST = 18,00,000 TOTAL GEAR PUMPS 10 25,00,000 X 10 = 2,50,000 TOTAL CENTRIFUGAL PUMPS 15 15,00,000 X 15 = 2,25,000 Coal boiler 8 MT/HR (10 kg/cm2) 98,50,000 X 1 = 98,50,000 Thermopack (FO/COAL) 6 lac kcal 9,00,000 X1 = 9,00,000 Cooling tower 500 TR 50,00,000 X 1 = 50,00,000 Chiller 100 TR 20,00,000 X 1 = 20,00,000 Chilled brine 30 TR 10,00,000 X 1 = 10,00,000 DM plant 2.5 KL/hr (60 kl/day) 15,00,000 X 1 = 15,00,000 Air compressure 350 m3/hr (6 bar pressure) 25,00,000 X 1 = 25,00,000 Nitrogen compressure 75 m3/hr (6 bar pressure) 30,00,000 X 1 = 30,00,000 ETP 75 KL/DAY 13,00,000 X 1 = 13,00,000 STP 10 KL/DAY 4,50,000 X 1 = 4,50,000 DG set 200 KVA 5,00,000 X 1 = 5,00,000 Weigh bridge 60 MT 3,25,000 X 1 = 3,25,000 TOTAL UTILITY COST = 2,55,25, ANALYSIS OF PROPOSAL(FINAL RECOMMANDATIONS) 9.1 Financial and social benefits with special emphasis on the benefit to the local people including tribal population any in the area From the proposed production, there shall be increase to foreign exchange generated by Exports. Reduce dependence on Imports hence reducing forex risks. There shall be direct or indirectly increase in employment generation for the local people hence supporting their families. Company shall increase its contribution for community welfare of the local connected area. The proposed new project shall not have any adverse environmental impacts because adequate protection measures will be provided to achieve permissible norms of GPCB. Page 14 of 15
15 Conclusion: The proposed project is feasible w.r.t environmental impact since there is no major POLLUTION LOAD as well as adequate environmental protection measures are proposed by the unit. Page 15 of 15
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