AN INTRODUCTION TO BRIILLER ENINGINEERING PRIVATE LIMITED, BENGALURU
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1 AN INTRODUCTION TO BRIILLER ENINGINEERING PRIVATE LIMITED, BENGALURU
2 Briiller Dewatering pump at a testing house
3 B BEPL Pvt Ltd is a Private Ltd company Limited by shares was incorporated in 2013 Aim: To Design, Manufacture and Supply Light weight Submersible Drain Pump to Geographical India and Asian Market Origin: Manufacturing facility put up at Bangalore where 95% of the product is being Manufactured in India and 5% of critical ROM are imported Manufacturing Method: Lean Team of Manufacturing Sub contractor: we have a team of dedicated subcontractor who would process our castings, components etc as per standard good manufacturing practice with our direct supervision. High procession machine and modern manufacturing methods are being practiced to ensure that the product are supplied are of high quality and reliability
4 Briiller Engineering Private Ltd is a Private Limited Market Survey: June 2013 to Dec 2013 The company has conducted various market study in understanding utility problems, concerns while handling a submersible dewatering pumps in a process industry where pump act as necessary need in day to day life. During our survey In steel, power, coal, mining, chemical, food and pharma Industries across regions it was observed that the dewatering pumps fully submersible in nature which are used in these sectors are often used to drain water as and when needed on emergency basis. The application area used to differ from one area to another hence the mobility of the pump to all these areas (by lifting using a man power or two) are a greater concerns during monsoon season. From there we had started our journey in designing a submersible pumps which are lighter in weight Lifted by two man power Material of construction also should give dual benefits in terms of better life and light in weight so as to achieve our goal in producing a lighter drain pumps
5 Design and Development: Jan 2014 to Dec 2014 With our expertise in pumps we had developed a proto type design of submersible pump with upper limitation on blow parameters Head up to :25 meters Flow up to: 125m3/hr Density: 1.1 Net Weight: Not more than 70KG As we are constantly endeavouring the performance of our products hence we reserve the right to make alteration in design from time to time to enable a policy of continuing product improvement
6 Quality Policy Our mission is to supply best quality submersible pumps to the full satisfaction of our valued customer with continual improvement in effectiveness of quality management system We intent to service our customer with right material in quality, and quantity as per the due time set by the customer We shall endeavour to upgrade knowledge, communication and skills of our staff and strive for safe and innovative working practice Quality Control Plan: The drain pumps manufactured by Briiller undergo inspection and testing procedure start from receiving the casting from foundry till final stage of assembly of pumps, to ensure that the product is manned, monitored, managed and controlled in every stages of Manufacturing process with our direct supervision. Customer Support: We at Briiller.Engg. Pvt Ltd, are committed to provide efficient, speedy and quality service to all our customer irrespective of their geographic location. This is in alignment with our philosophy to ease the lives of our customers and delight them
7 Photo View of Briilller Drain Pump Model: Neo 100
8 Dimension in mm Model Type A B C D E F NEO 100 Drain Pump Over all Pump Dia 320mm E Total height 970 mm D Stand Height 70mm C Strainer Height 125mm B Strainer Dia 286 mm A Stand Diameter 316mm General Assembly Dimension of Drain Pump Neo 100
9 Model TYPE Voltag e(v) Pole Power (Kw/H. P. Speed rev/mi n Insulat ion Outlet mm Solid Weight passag (Kg) e MOC NEO 100 Drain Pump 4152P 5.5/ Class H mm ALU NEO 100 SS Drain Pump 4152P 5.5/ Class H 100 study10mm SS Briiller Engineering Model: Neo 100 submersible drain pumps come with a Aluminium MOC are both greater performer and affordable for all users. Built to the quality of making the customer life easier.
10 Motor : Motor 2 Pole Squirrel cage Induction Motor RPM 2995 Insulation H class ( 180 Deg C) Voltage 415V, 3 ph Frequency 50Hz Top Bearing Deep groove ball bearing single row Bottom Bearing Double row angular contact ball bearing Starting Mode DOL Media temp up to 40 Deg ph 5 to 8 Max depth 20 meters in water Mech Seal Top: TC Vs Al.oxide, Lower: Sic Vs Sic
11 Material of Construction Material of Construction: Casing Aluminium with Rubber Coating optional : Aluminium with Poly Urethane Coating Impeller SS 316 (Closed Impeller) Suction Inlet SS 316 Shaft: SS 316 Seal Housing Mech. Seal Housing: Bearing Housing: Stator Housing: Terminal Cover Top Cover Aluminium with Rubber Coating Aluminium Aluminium Aluminium Aluminium Aluminium
12 Unique benefits of Briiller Make Submersible Drain Pumps Motor Housing: The oil filled seal housing enclosure lowers the operational temperatures, and there by giving good all round lubrication to mechanical seal and bearing. Stator housing utilizes the pumped media to dissipated the heat buildup in the motor windings permitting continuous operation Air release Valve: The pump is built in with an air plug, positioned on the external surface which allows to release the air bubble if so formed during the operation of the pumps Inspection Chamber: For easy trouble shooting of motor terminal electrical malfunctions and to quickly to install the pump in demanding application the inspection door is provided at the pump top cover so as to inspect the connections within short time.
13 Unique benefits of Briiller Make Submersible Drain Pumps Inspection Screw: In order to periodically maintain transformer oil viscosity and to replace the oil after a period regular pump running intervals an inspection screw is provided which in turns allow the users to replace the oil without opening the mechanical seal Mechanical Seal Mechanical seal is assembled in a oil chamber for better lubrication seal faces Closed Impeller : SS 316 Closed impeller eliminates the possibility of wear between impeller vane and inlet and makes better hydraulic as compared to open type impeller. Cable Entry: Apart from cable gland the pump cable base is also filled with epoxy to raise humidity resistance and makes it a complete sealing against water ingression Stand: for easy assembly and maintenance purpose Stainless Steel stand is provided below strainer
14 Unique benefits of Briiller Make Submersible Drain Pumps Strainer: to remove over sized particles above 10mm, stainless steel strainer is provided at the suction port and there by uniformly controlling solid passage through the pump up to 10mm Compact Design: the design is compact, occupy less space and doesn t require any installation Continuous operation: pump can be operated in low liquid level condition and snore run in exceptional cases Minimum Down Time: easy replacement of wear components Stand Alone: no foundation or based place plate required
15 25 Head (m) Vs Flow (m3/hr)
16 Head (m) Vs Flow (m3/hr) , 1.59, , , , , , , , , , , , , , , , ,
17 Briiller pump is being tested in a testing facility Pump is in operation for liquid testing Discharge flow is let out on the secondary sump
18 Application Lifting of waste water, raw water, contaminated water and clear water in power plants, cement plants, steel plants, and various process industries Lifting waste water, raw water, contaminated water and clear water in food, pharma and chemical industries Construction site dewatering Treated waste water in Effluent treatment plant/stp Municipal waste water treatment plants General water transfer Limitation: Light contaminated liquids with particle size up to 10mm ph range: 5 to 8 Liquid temp: 40 Deg C Velocity to be maintained: 4 to 6 operating flow rate Head up to 21meters, Flow up to 110m3/Hr, Density up to 1.1
19 Thank You
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