Cellulosic Sugar Project PROJECT OVERVIEW JAMES LEE BIOINDUSTRIAL INNOVATION CANADA
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1 1 Cellulosic Sugar Project PROJECT OVERVIEW JAMES LEE BIOINDUSTRIAL INNOVATION CANADA
2 Presentation Objectives 2 Overview of Cellulosic Sugar Project Process Recommendations Observations Innovation Economics What s Next?
3 Cellulosic Sugar Project Overview 3
4 Addressable Markets 4 FEEDSTOCK CELLULOSIC PRODUCTS APPLICATIONS ADDRESSABLE MARKET BIOMASS Corn Stover Wheat Straw Hardwood Bigasse CELLULOSE AND HIGH PURITY DEXTROSE (C6) HEMI- CELLULOSE AND XYLOSE (C5) Alcohols Amino Acids Organic Acids Olefins Animal and Aqua Feeds Pharmaceuticals Alkanes Polymers Microbial Oils Bio-chemicals Alcohols Polymers Organic Acids $127 BN 6% CAGR $7BN 2% CAGR SIGNIFICANT OPPORTUNITIES FOR INNOVATION IN TECHNOLOGY, PRODUCTS, APPLICATIONS AND MARKET DEVELOPMENT LIGNIN Energy Lubricants Resins Fertilizer Bio-chemicals Composites +$1BN +4% CAGR Comet, Tech Providers, BIC
5 VISION 5 Biomass Conversion Farm An operating agricultural biomass to end-products supply chain by 2020 Profitable at all levels and for all participants Sustainable at all stages Products and CoProduct Building Blocks End Products Reuseable, Recycleable Residuals Target construction of first cellulosic conversion plant by 2018
6 Cellulosic Sugars Project Development Chemical Products 6 Farm Biomass Aggregation and Logistics Biomass Conversion to Building Blocks Energy Products Agricultural Products End User Materials 2013 Feasibility study 2014 to 2015 Harvesting Demo Agronomic Study Formation of Biomass Coop Technology Demo and Selection 2016 to 2018 Project Execution 1st Commercial Plant Aggregation and Logistic Plan Customers Financing
7 Collaboration Partners and Participants Phase 1 Feasibility Biomass Supply demo and validation 2014/15 3 Tech Selection, logistics and Economics 2014/15 4 Project Dev Execution Partners and Participants Bioindustrial Innovation Canada (BIC), Sustainable Chemistry Alliance Investment Fund (SCA), Ontario Federation of Agriculture (OFA), Agriculture Adaptation Council (AAC), Local Farmers, Lanxess, BioAmber, Midori, University of Guelph, Sarnia Lambton Economic Partnership, Ontario Power Generation, Ontario Ministry of Agriculture and Food (OMAF), Agriculture and Agri-Food Canada (AAFC) BIC, OFA, AAC, AAFC, Grain Farmers Ontario (GFO), Local Farmers, AGCO, LaCOOP Federee, Agris, Advantage Farm Equipment, Wanstead Farmers Coop, IGPC Ethanol, Agromart, Hiniker, Stinger, BioProducts Agriculture Science Cluster BIC, OFA, AAC, AAFC, Fed Dev, ON, Alberta Agriculture, GFO, IGPC Ethanol, Local Farmers, Jungbunzlauer, BioAmber, Cellulosic Sugar Producers Coop, 19 Biomass Conversion Technology Companies, Western University, Agris, NRC, University of British Columbia, Potential Customers BIC, SCA, TBA, Cellulosic Sugar Producers Coop, Comet Biorefining BIC, SCA, TBA, Cellulosic Sugar Producers Coop, Comet Biorefining 7
8 Project Participants Technology Selection 8 Steering Committee 10 people 2 observers Market Group BIC James Lee MurrayMcLaughlin Sandy Marshall Matthew Slotwinski Technology Providers 3 Market Group 3 Supply Group 3 BIC 1 OFA 1 GFO 1 Alberta Supply Group Blind Labs and Potential Customers NDA Wall NDA Wall Full Development Project # to 2018 Project #2 Project #3
9 Technology Selection Results (Phase 3) 9 Technology selection process completed in February 2016 Validated Economics from the Farm to the Products for a cellulosic sugar plant producing up to 125,000 tonne/year of cellulosic sugars from up to 250,000 tonne (dry)/year of biomass feed Recommended up to four conversion technologies for full project development, including a commercial scale cellulosic sugars manufacturing facility
10 Selection Criteria High Level 10 # Criteria Measure Conditions 1 Economic Risk Adjusted $ 2 Technology Y/N, Risk Factor 3 Responsible Care and Sustainability 4 Operability and Reliability Y/N Y/N Must be economically viable without any subsidy such as RIN, FIT, etc. Must be ready for commercial scale-up or a 2 nd of its kind, Must have clear title to IP Must be safe, all associated chemicals must be registered, minimal environmental footprint. Must be able to demonstrate farm sustainability as part of supply chain Must be able to operate reliably 365x24 without exceptional complexity 5 Feedstock Y/N Must be able to process corn stover and wheat straw 6 Product quality Y/N Must be able to produce sugar and co-product streams saleable into chemical, renewable fuel/energy, materials or agricultural markets 7 Organizational and Strategic Fit Y/N Must fit with Cooperative s organizational mandate and BIC s strategic mandate
11 Economic Analysis Envelope 11 Delivered Cost of Biomass BioProducts Cluster Project Economic Synergies with Biomass Suppliers and Conversion Facility Biomass Storage PreTreatment Conversion Separation and Purification Products & CoProducts Product Storage Sales Logistics Economic Synergies with Customers and Conversion Facility Sales
12 Results of Stage-Gate Process 12 Stage 1 Stage 2 19 Technologies Paper Evaluation vs Criteria 8 Technologies Technology validation, blind lab analysis of products, FEL1 mass and energy balance and process economics Stage 3 Validation at Demonstration/Pilot Scale 4 Technologies Processing of corn stover supplied by BIC from 240 acres harvested under BioProducts Cluster Project (OFA/LCF) Mass and energy balance from biomass processing, samples tested by Customer Group and blind testing labs Project Economics (farm to customer) Recommendations for Project Development
13 Recommendations 13 4 technologies recommended to Cellulosic Sugar Producers Cooperative Requirements for commercial scale project development Comet Biorefining chosen by CSPC
14 14 Cellulosic Sugar Technology Observations
15 Cellulosic sugar technology trivia 15 that had no influence in BICs evaluation 90% of the technologies started with hardwood as the starting biomass >75% of the technologies latest design ended with agricultural biomass as the preferred feedstock US renewable fuel policy accelerated development of cellulosic technologies Original assumptions of ultra low cost biomass has proven to be an economic myth Lignin still cannot make money today
16 Top Three Costs of Producing 16 Cellulosic Sugars (Glucose Basis) 1. Delivered cost of biomass 2. Conversion of cellulose to glucose Enzymes 3. Pretreatment Separation of cellulose, hemicellulose, lignin
17 Bipolar Distribution in Investment in 17 Biomass Processing Innovation Cost Component Biomass Investment in Innovation Significant Conversion of Cellulose to Glucose Pretreatment Separation of Cellulose, Hemicellulose, Lignin Significant
18 Cellulosic Building Block Products Listed from highest to lowest value today High Purity Xylose 2. Crystalline Nano Cellulose 3. High Purity Glucose 4. High Purity Cellulose 5. Hemicellulose 6. Lignin
19 Investment in Innovation of Building 19 Block Derivatives Cellulosic Building Block Product High Purity Xylose Crystalline Nano Cellulose Investment in Innovation Significant High Purity Glucose High Purity Cellulose Hemicellulose Lignin Overwhelming
20 Competitiveness vs. Incumbent 20 Hemicellulose Lignin Starch Oil Biomass Glucose Fructose Glucose Technology Corn Operating Operating
21 21 Cellulosic Sugar Chain Development What s Next
22 Increasing margin Evolution of Cellulosic Sugar Milling 22 Lignin Lignin Biomass Hemicellulose Biomass Hemicellulose Technology Glucose Technology Glucose Operating Innovation and development Operating
23 On Going Cellulosic Sugar Technology and Market Development 23 Development of Canada s first on-purpose cellulosic sugar plant in Sarnia, Ontario Comet Biorefining Cellulosic Sugar Producers Cooperative Full development of corn stover supply chain for 1 st plant First commercial scale harvest of stover ready prior to plant start-up Continued market experience and development of cellulosic building block products and technologies Next cellulosic sugar plant development (Sarnia#2, Alberta, Saskatchewan, other Ontario location?)
24 THANK YOU 24
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