Canada s New Bio-Oil & Bio-Char Company & Feeding Technology Description.
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1 Canada s New Bio-Oil & Bio-Char Company & Feeding Technology Description 1
2 The depletion of fossil fuel reserves ( oil prices) Global demand for renewable fuels and green chemicals Demand for increasing utilization of agricultural and industrial by-products/wastes (process intensification) Reduce GHG Emissions Job creation 2
3 Selfsufficient in energy Converts crops, waste & other Biomass sources into Bio-Oil through a process called Fast Pyrolysis. No competition with food Compact, mobile, easy to operate: No need to transport biomass Reduces chemical fertilizers 3
4 The Problem: Converting Biomass into alternative fuel is limited by transportation costs/seasonality. Labour costs must also be minimized. The Solution: Mobile Pyrolysis, the Agri-Therm MPS200 4
5 Hydroxyaceto ne Levoglucosan CELLULOSE Formic Acid Hydroxyacetaldehyde Glyoxa l Acetic Methyl Glyoxal 5
6 Slow pyrolysis: only char
7 Fluidized bed technology
8 8
9 9
10 10
11 11
12 Conclusions N2 Pulse N2 continuous 12
13 Conclusions Bio-oil vapours and permanent gases leave the reactor toward condensers. 4) An hot filter traps the small fraction of fine particles elutriated from the bed, avoiding contamination of the bio-oil. 3) The char stays in the bed. 1) The biomass is injected into the bed. 2) It mixes with the hot sand and reacts. N2 or Recycled pyrolysis permanent gases for Fluidization
14 Mobile P yrolysis System: Brings the Plant to the source (10 tonnes biomass/day) Converts Biomass to Bio-Gas, Bio-Oil and Bio-Char. Bio-Oil: ~30 MJ/kg, or 70% energy content of oil Bio-Char: Carbon Sequestration and Soil Amendment 1 tonne Bio-Char sequesters 3 tonnes of CO 2 14
15 Opportunities Wine Grape Corn Sugarcane Forest Resources Wine Bio ethanol Sugarcane Juice Pulp and Paper Grape Skins and Seeds 12.2 million tonnes worldwide Dried Distiller s Grains 35 million tonnes in North America Sugarcane Bagasse 500 million tonnes worldwide Forestry Residue 280 million tonnes worldwide 15
16 Canada Forestry residues Tobacco Distillers grains & corn stover Chicken litter Apple pomace Grape residues Flax straw Food waste Coffee grounds Wastewater treatment plant sludge Rest of world Sugarcane plant and bagasse Rice straw Coffee husks 16
17 Forestry Agri-Therm MPS Equipment Sales Agriculture Government Municipalities Universities 17
18 Globally 1.4B tpa 1% of Global market, 5400 MPS units Canada 42M tpa 1% of Canadian market, 200 MPS units 18
19 Cetane Energy 2 M gal/y 10 units New Generation Biofuels 5 M gal/y 25 units Biojet 200 M gal/y 1000 units 19
20 20
21 Mobile Capacity (tonnes/day) Technology $/tpd processed Agri-Therm YES 5-10 Fluidized bed $75k 3 Seconds to Oil ABRI with ZWES NO 30 Fluidized bed $90k ~YES 1 Auger unknown Best Pyrolysis NO 30 Auger unknown 21
22 1 metric ton of forestry residue (dry basis) = $60 produces: 600 kg of BioOil (~ 18 $ 0.22/kg (1) = $ kg of BioChar (~ 28 $ 0.6/kg (2) = $120 carbon credits for $ 0.07/kg (3) = $14 Total Product Value = $266 Net Product Value per t of residue processed = $206 5 day week, 20% down (182$/t x 5t/d x 208 d/yr) = $214,240 $600K capital expense with 10% maintenance & operations cost simple payback = 600,000/(214,240-60,000) = 3.8 years (1) Sharp biofuels forward contract for biooil purchase at $0.22/kg (2) Horticultural Char TIME (Dec. 2008) (3) EU Carbon Trading ( 22
23 1 metric ton of Ag Waste = $0 produces: 300 kg of BioOil (~ 18 $ 0.22/kg (1) = $ kg of BioChar (~ 28 $ 0.65/kg (2) = $325 carbon credits for $ 0.07/kg (3) = $35 Total Product Value per tonne of residue processed= $430 5 day week, 20% down (414$/t x 5t/d x 208 d/yr) = $447,200 $600K capital expense with 10% maintenance and operation cost simple payback = 600,000/(447,200-60,000) = 1.55 years 23
24 Phase I Demonstration 5 units in select target market/uses Currently seeking customers for pilot project MPS200 Phase II Partnerships Manufacturing/Distribution, Service Providers, Oil Co s Phase III Expansion Expanded product lines, expanded uses (e.g. tires, waste) 24
25 Conclusions Technology proven at 200 kg/hr scale Prototype tested for long term operation First two sales secured (client experiment projects) Second generation unit nearing completion/testing Demonstrations planned for various national and international companies Marketing plan under development Research in progress on upstream and downstream processing 25
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