No. Specific Condition (A) Compliance status

Transcription

1 1

2 Sonadih Cement Plant : Nuvoco Vistas Corporation Limited( Formerly Lafarge India Limited) COMPLIANCE OF PLANT MoEF ENVIRONMENTAL CLEARANCE CONDITIONS REF. LETTER NO. F. No. J-11011/386/2005-IA-II (I) dated 16/03/2006 & Amendment letter dtd 05/05/2006 & Name change letter dtd 20 th October 2017 from Lafarge India Limited to Nuvoco Vistas Corporation limited Period :Oct March 2018 No. Specific Condition (A) Compliance status i. ii iii The gaseous and particulate matter emissions from various units should conform to the standards prescribed by the State Pollution Control Board. At no time the particulate emissions from the cement plant shall exceed 50 mg/nm 3. Continuous on-line monitors for particulate emissions will be installed. Interlocking facility shall be provided in the pollution control equipment so that in the event of the pollution control equipment not working, the respective unit(s) is shut down automatically. Ambient air quality (AAQ) including ambient noise levels must not exceed the standards stipulated under EPA or by the State authorities. Monitoring of ambient air quality and stack emissions shall be carried out regularly in consultation with CECB and report submitted to the Board quarterly and to the Ministry s Regional Office at Bhopal half-yearly. Continuous stack monitoring system should be installed. AAQ shall be monitored at 3 locations and on-line data will be submitted to the CPCB and CECB, Chhattisgarh. The company shall install adequate dust collection and extraction system to control fugitive dust emissions at various transfer points. Bughouse in raw mill and cooler and bag filters at all other appropriate places including all the transfer points shall be installed. Coal and clinker storage shall be in the form of stockpile. The dust collected from the pollution control equipment shall be recycled back into the process. Storage of raw material shall be in closed/covered roof sheds. Water sprinkling arrangement shall be made in the raw material stockyard and during transport activities. Pollution Control Equipment (Bag filters) is designed for the outlet particulate emission less than 30 mg/nm 3.However, there is no standards prescribed for gaseous emission by PCB. Continuous On-line particulate matter monitor has been installed at Kiln/RM, Cooler and Coal Mill stacks and Cement Mill Stack Interlocking facility has provided for the pollution control equipment so that in the event of the pollution control equipment not working, the respective unit is shut down automatically. Adequate measures have taken to maintain the AAQ levels including Noise levels within prescribed limits. Stack emission & Ambient Air Quality is being monitored regularly and monthly report submitted to CECB. Opacity meters have been installed at Kiln/Raw Mill, Clinker cooler, coal Mill & Cement mill stack. And data up-linking with server at CECB and CPCB.Analyzer for on-line AAQ monitoring have been commissioned at 4 location of Make DKK TOE Japan & Metone BMA AAQ monitoring report & stack emission is enclosed as Annexure 1 & 2 Adequate dust collection and extraction system to control fugitive dust emissions at various transfer points have been installed. Silo has made for clinker storage & covered stockpile of coal is already exists. The dust collected from the pollution control equipment is being recycled back into the process. Closed/covered roof sheds is provided for storage of raw material except for limestone. water sprinkling is carried out in raw material yard s road regularly. 2

3 No. Specific Condition (A) Compliance status iv v. vi. vii. As per the recommendations of the Corporate Responsibility for Environmental Protection (CREP) shall be followed and ESP in kiln and raw mill and bag filters in cement mill and crusher area shall be provided to achieve 99.85% efficiency and particulate emission levels less than 50 mg/nm3. Total water requirement after expansion project will be 3,700 m 3 /d and will be met from Seonath River. Permission for drawing 2 Cusec water/day from Seonath River is accorded by the Irrigation Department, Bhopal. All the treated waste water shall be recycled and reused in the process leading to zero discharge and no effluent shall be discharged from the process out side the premises. Out of 800 m 3 /d water allocated for domestic use, 650 m 3 /d will be generated as waste water which will be treated in existing Sewage Treatment Plant (STP) and used for green belt development within the plant and colony area. Solid waste generated in the form of fly ash and dust shall be collected by various pollution control devices and 100% recycled in the process itself. Spent oil generated will be sold to authorized recyclers/reprocessors. The company must harvest the rainwater from the rooftops and storm water drains to recharge the ground water. The company must also collect rain water in the mined out pits of captive lime stone mine and use the same water for the various activities of the project to conserve fresh water. CREP recommendations are being followed. PCE has provided to achieve 99.85% efficiency and particulate emission levels achieved less than 30 mg/nm 3. Status attached As per Annexure 3 In cement plant water is using for cooling & spraying purpose & it is in close circuit & recycled in the system. However the waste water generated during backwash & blow down activity is being collected in settling tank & the same is again use for our process cooling/spraying purpose & we maintain Zero discharge. The domestic waste water is being treated in sewage treated plant & treated water is using for horticulture purpose. The dust collected in PCE is being 100% recycled in the process. We are having valid hazardous waste authorization & we consumed waste oil in plant machineries/chains in open lubrication & if required to sell it we given to CPCB registered recycler only. We are strictly follow the guideline as per Hazardous Waste Rules, 2008 as amended We are collecting storm water (flowing rain water) in our reservoir of capacity of 2.3 lakh m 3 & using it for plant operation during the summer season. We have not extracted water from bore well. However we are very keen towards rain water harvesting & for this through our CSR activity. We are regular deepening the pond of nearby villages to increase the water holding capacity. Mild land terracing with very small bunds have been introduced in mines area as well as in adjoining villages from ridge to valley on water shed management concept wherever possible to arrest rain water and allow it to percolate underground which will prevent erosion of soil and enhance storage of water in top phreatic zone comprising of soil, mooram and laterite. This will not only augment ground water but also help agricultural & afforestation activities to a great extent. 3

4 No. (A) Specific Condition Compliance status viii. ix. x. xi. Green belt shall be developed in at least 31 ha. (33%) of the plant area in consultation with DFO. Central Pollution Control Board guidelines must be followed in planning and developing green belt and selection of species etc. The company shall undertake ecodevelopment measures including community welfare measures in the project area. The project authorities shall utilize Rs Crores and Rs Crores kept towards capital cost and recurring environmental expenses/annum judiciously for implementation of the conditions stipulated by the Ministry of Environment and Forests as well as the State Government along with the implementation schedule for all the conditions stipulated herein. The funds so provided shall not be diverted for any other purposes. The environmental clearance for the proposed expansion shall subject to obtaining clearance for the proposed mining expansion project including forestry clearance. Further, we have constructed 5 nos of rain water harvesting structure at our colony GH and in plant near Crusher in Green belt has been already developed by planting more than 6 lacs sapling in & around plant colony & Mines area. We have planted sapling in this year 2017 which includes the plantation of CMs Harihar Chhattisgarh Program. Detail is given in Annexure - 4 Various welfare measures are being taken under Company Corporate Social Responsibilities. We operate with the utmost respect for the common interest of present and future generations. We act as responsible members of our communities by contributing to the development of people, their health, rights and well-being by generating economic growth and supporting social, educational and cultural advancement. A note on CSR activities enclosed as per Annexure- 5 Rs Crores and Rs Crores has used towards capital cost and recurring environmental expenses/annum. No funds is diverted to any other purposes Environmental Clearance for Expansion for Mining project has been accorded by MoEF vide letter No /387/2007- IA,II(M) GOI, MoEF dated 6/9/

5 No. (B) General Conditions Compliance status i. ii. iii. iv. v. vi. vii. The project authority must adhere to the stipulations made by Chhattisgarh Environment Conservation Board (CECB) and State Government. No further expansion or modification of the plant shall be carried out without prior approval of this Ministry. At least four ambient air quality monitoring stations shall be established in the downward direction as well as where maximum ground level concentration of SPM, SO 2 and NO X are anticipated in consultation with the CECB. Data on ambient air quality and stack emissions shall be regularly submitted to this Ministry including its Regional Office at Bhopal and CECB /CPCB once in six months. Industrial wastewater shall be properly collected, treated so as to conform to the standards prescribed under GSR 422 (E) dated 19 th May, 1993 and 31 st December 1993 or as amended from time to time. The treated wastewater shall be utilized for plantation purpose. The overall noise levels in and around the plant area shall be kept well within the standards (85 dba) by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels should conform to the standards prescribed under Environmental (Protection) Act, 1986 Rules, 1989 viz. 75 dba (day time) and 70 dba (night time) Proper housekeeping and adequate occupational health program must be taken up. Occupational Health Surveillance program should be done on a regular basis and records maintained. The program must include lung function and sputum analysis tests once in six months The project proponent shall also comply with all the environmental protection measures and safeguards recommended in the Environmental Impact Assessment / Environmental Management Plan All the condition imposed by CECB are being complied. We will not do further expansion and modification of the plant without prior approval of Ministry. Four ambient air quality monitoring stations are established. Data on Ambient Air Quality & stack emission is enclosed as per Annexure-1 & 2 No waste water is being generated from cement manufacturing process. Cooling water is in close circuit. However, domestic waste water is treated in STP and used for plantation purpose. All the equipment is properly designed to maintain noise level within prescribed limits by providing silencers and enclosures etc. The ambient Noise level at boundary is less than 75 db(a) in Day Time andless than 70 db(a) night time during all the seasons. Good house keeping is being maintained in the plant. Regular medical checkup of all employees is done & record maintained in our health center. lung function and sputum analysis tests is done for identified persons those who are working in dusty environment. Recommended in the Environmental Impact Assessment / Environmental Management Plan is being suitably considered & implemented. 5

6 No. (B) General Conditions Compliance status viii. ix. x. xi. A separate environmental management cell with full fledged laboratory facilities to carry out various management and monitoring functions shall be set up under the control of Senior Executive The Regional Office of this Ministry at Bhopal / CPCB / CECB shall monitor the stipulated conditions. A six monthly compliance report and the monitored data along with statistical interpretation shall be submitted to them regularly The Project Authorities shall inform the Regional Office as well as the Ministry, the date of financial closure and final approval of the project by the concerned authorities and the date of commencing the land development work. The Project Proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and copies of the clearance letter are available with the CECB / Committee and may also be seen at Website of the Ministry of Environment and Forests at This shall be advertised within seven days from the date of issue of the clearance letter at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the Regional office. Monitoring is done through NABL/QCI approved lab. Laboratory facilities & all monitoring equipments (duly calibrated) is available at our Lab for monitoring of Ambient Air Quality, Stack emissions etc. A full fledged Environmental Manager is appointed, who directly reports to Unit Head. Environmental cell is operative headed by Vice President. Complied with. Date of financial closure : 18 th Sept 2008* *Due to unavoidable circumstances plant was not Commissioned in schedule time Final approval of the project by the concerned authorities : A copy of final approval of LIPL s Project has already submitted vide letter No. ENV/29/2008 dtd18/3/2008 Date of commencing the land development work : Project is within the boundary of existing plant & civil construction started on Plant has been commissioned on 29 th September 2009 Complied with. 6

7 Annexure 1 Sonadih Cement Plant : Nuvoco Vistas Corporation Limited( Formerly Lafarge India Limited) Data for Ambient Air Quality- Monthly Average April 2017 February 2018 (values in microgram per cubic meter) Month Near l/s Crusher Near Time office PM10 PM 2.5 SO2 NOx CO PM 10 PM 2.5 SO2 NOx CO Apr <10 May <10 June <10 July <10 Aug <10 Sept <10 Oct <10 Nov <10 Dec <10 Jan <10 Feb <10 Mar <10 Month Near Material Gate Near Scrap Yard PM 10 PM 2.5 SO2 NOx CO PM 10 PM 2.5 SO2 NOx CO Apr May June July Aug Sept Oct Nov Dec Jan Feb Mar Ambient noise level is observed within prescribed limit i.e. <75dB(A) during Day Time & <70 db(a) during Night hours 4 Nos On line Ambient Air Quality Monitoring station has been installed 7

8 ANNEXURE-2 Sonadih Cement Plant : Nuvoco Vistas Corporation Limited( Formerly Lafarge India Limited) Stack Emission Results for Period April February 2018 (Particulate Matter in Mg/NM 3 ) Prescribed standard Max.-30 Mg/NM 3 Month Stack emission Remarks Kiln/RM stack Cooler stack Coal Mill Stack Cement Mill Stack Lime stone Crusher Stack Line 1 Line 2 Line 1 Line 2 Line 1 Line 2 Apr May June July Aug Sept Oct Nov Dec Jan Feb March SD Plant Shut down for maintenance Pollution control Equipment (PCE) attached with Stack: NOx less than 800 Mg/Nm3 & Sox Less than 100 Mg/NM3 maintained Equipment PCE Kiln/Raw Mill 1 - Hybrid filter Kiln/Raw Mill 2 - Bag house Cooler 1 - ESP Cooler 2 - Bag house Coal Mill 1 - Bag filter Coal Mill 2 - Bag filter Cement mill - Bag filter Note - Above data is of manual monitoring,cems results <30 Mg/NM 3 all the time 8

9 Annexure-3 (1 of 3) CHARTER ON CORPORATE RESPONSIBILITY FOR ENVRIONMENTAL PROTECTION SONADIH CEMENT PLANT: NUVOCO VISTAS CORPORATION LIMITED (FORMERLY LAFARGE INDIA LIMITED) S.N Action Point Action taken Action Plan 1. Cement Plants, which are not complying* with notified standards, shall do the following to meet the standards: Augmentation of existing Air Pollution Control Devices by July 2003 Replacement of existing Air Pollution Control Devices by July Cement Plants located in critically polluted or urban areas (including 5 km distance outside urban boundary) will meet 100 mg/nm3 limit of particulate matter by December 2004 and continue working to reduce the emission of particulate matter to 50 mg/nm3. 3. The new cement kilns to be accorded NOC/Environmental Clearance w.e.f will meet the limit of 50 mg/nm3 for particulate matter emissions 4. CPCB will evolve load based standards by December CPCB and NCBM will evolve SO2 and NOx emission standards by June 2004 Being complied to the standards Provision of 1 Nos. ESP's in major stacks Clinker cooler & hybrid filter in RM/Kiln stack Provision of 50 Nos. bag filters for Coal Mill & Cement Mill and the transfer points in the plant Upgraded the Coal Mill & Cement Mill bagfilters & RM/Kiln ESP for achieving the dust concentration below 30 mg/nm3 Installation of Bagfilter with telescopic discharge chute arrangement for clinker Loading We are maintaining stack emission level below 30 mg/nm3 in all the stack. We have upgraded / Installed PCE s to maintain stack emission level below 30 mg/nm3. - CPCB is in the process of collecting the data from all cement plant to evolve loadbased standards and will be complied after receiving the standards from CPCB - We have installed on line monitoring of SOx and NOx in our both kiln and results are well within the limit i.e. Sox <100 Mg/Nm3 and NOx <800 Mg/Nm

10 S.N Action Point Action taken Action Plan 6. The Cement industries will Installation of continuous water control fugitive emissions spraying system on the haul road from all the raw material and products storage and transfer points by December However, the feasibility for from Mine's Lime Stone Pit to Crusher plant. Atomized water spray system at Limestone & Coal dump hoppers. the control of fugitive Provision of closed conveyor belts emissions from limestone and coal storage areas will be decided by the National Task Force (NTF). The NTF shall submit its recommendations Closed Coal Blending system. Clinker Silo 2 nos. Covered storage for Iron ore and Gypsum. All internal road have been made within three months. concrete / black top Provision of Dust free Road Sweepers 4 Nos. to maintain better housekeeping for all roads. Green belt development along the roads and yards. 7. CPCB, NCBM, BIS and Oil refineries will jointly prepare the policy on use of petroleum coke as fuel in cement kiln by July After performance evaluation of various types of continuous monitoring equipment and feed back from the industries and equipment manufacturers, NTF will decide feasible unit operations/sections for installation of continuous monitoring equipment. The industry will install the continuous monitoring systems (CMS) by December Tripping in kiln ESP to be minimized by July 2003 as per the recommendation of NTF Study Completed MOEF issued notification for pet coke uses and now petcoke is approved fuel, we are using it as per feasibility Opacity meters installed for Kiln/Raw Mill and Clinker Cooler stacks, coal Mill. Make : Durag,Seek Mahik ESP availability upto 98% is being complied as per NTF recommendations Installed pre-blending system for coal, Installed distributed control logic system. Annexure-3 (2 0f 3) Consent to operate amended for pet coke usages We have converted the RAW Mill /Kiln ESP of line 1 into Hybride filter 10

11 S.N. Action Point Action taken Action Plan 10. Industries will submit the target date to enhance the utilization of waste material by April The following waste are being used as raw material in the manufacturing of Cement: Coal char for Raw mix Flue dust for Raw mix Chemical Gypsum- for Cement Flyash- In PPC Cement, Haz & Non hazardous waste as alternative fuel Annexure-3 (3 of 3) 11. NCBM will carry out a study on hazardous waste utilization in cement kiln by December Cement industries will carry out feasibility study and submit target dates to CPCB for co-generation of power by July We are regular co-processing the hazardous waste as per CPCB s Guidelines - We are going to install WHRB-of 11 MW CTE obtained from CECB Raipur 11

12 Annexure 4 SONADIH CEMENT PLANT NUVOCO VISTAS CORPORATION LIMITED (FORMERLY LAFARGE INDIA LIMITED) AFFORESTATION DETAILS Period Plantation in No's W M.L O.M.L Total W M.L O.M.L _ * 1-80 Accasia Sp.,Jamun,Sirus,Piltoform,Bamboo Inclusive of sapling planted under harihar Chhattisgarh Program in Area planted (Hect) Survival % WML Within Mining Lease area; OML - Outside Mining Lease area Species planted : Neem, Saobabool,Eucalyptus,Guava,CassiaSimea,

13 Annexure 5 CSR activities carried out by Sonadih Cement Plant :Nuvoco Vistas Corp. Limited (Formerly Lafarge India Ltd) Principles of Action Wherever present we operate with the utmost respect for the common interest of present and future generations we act as responsible members of our communities by contributing to the development of people, their health, rights and well-being by generating economic growth and supporting social, educational and cultural advancement Key CSR Programs A) Safety (Surakshit Bharat) B) Health (Swastha Bharat) C) Education (Shakshar Bharat) D) Employability & Livelihood (Shaksham Bharat) E) Infrastructure Creation (Nirmaan Bharat) Swasth Bharat Health Curative Health Centre - A fixed OPD and pathology lab Approx patients 2214 tests (till February 2017). Medical Health Camps 18 general camps & 2 specialized camps 2980 patients Preventive Mother Child Health & Reproductive Child Health (25camps- 436) Health and hygiene (28 camps- 2462) Adolescent girl health ( 28 camps 939) 22 Girls Health Group with 11PoS for sanitary pads (534 girls) Blood Test Camps in Schools (10 Camps 865 students) ANC & Adolescent Health Camps ( 35 camps 177) Total Beneficiaries Saksham Bharat Livelihood Agriculture & Allied Intervention in paddy cultivation through SRI (System of Rice Intensification). 340 farmers 51.2 acres Vegetable cultivation Nutrition garden 127 backyard vegetables Introduction of seed selection and seed treatment method. Introduced Organic Fertilizers and Insecticide and Pesticide. Mushroom Cultivation (45 members 7 villages). Fishery Tank ( 9 members 3 villages) Institution Building New SHG Formation / Strengthening of old SHG Capacity Building of SHG members 53 SHGs 588 members 4.9 lacs saving Total beneficiaries 588 Impact 80 farmers earned an incremental income of 4.7 lacs through SRI. 13

14 Saksham Bharat Skill Development Computer Centre for village youths :- Course in Tally and MS Office Computer Center registered with CSSDA. 95 students appeared for exams out of which 90 passed. 100 students enrolled in new batch Stitching Center :- Course in basic stitching and tailoring for females from nearby villages. Course conducted in association with USHA sewing school. Currently 55 students undergoing training at 2 training centers.. Scaffolding Training 35 students covered in first batch Contribution towards Nursing Assistance and Hospitality Training directly through CSSDA. Total beneficiaries Impact 20 students from 2016 batch were employed in and around Baloda Bazar district. Shakshar Bharat - Education Contribution towards construction : Contributed fund towards construction of primary school in Medh village. Dining shed for primary and middle school students in Medh Construction of 2 cycle sheds in DK college and Mini Mata College at Baloda Bazar. Total Beneficiary students Nirmaan Bharat - Infrastructure CC Road 350 mts at Bhatagaon Kitchen shed at Raseda Pond Deepening Mohetra, Karhi, Bitkuli, Baloda, Sakri, Dottepar and Nipania CC Road at Rasedi Water exit gate at pond in Rasedi village Waiting room at District hospital. Vehicle shed at primary health centre in Raseda village Contribution towards construction of toilet at Sonadih village 4 Borewells for drinking water Raseda, Mopka, 2 at Sonadih. Laying of water pipeline with Borewell Dhabadih. CC Lining of canal at Mopki village. Total Beneficiary Plantation under Hariyar Project: This year we took up plantation of plants under Hariyar Chhattisgarh Project on land near plant. 14

15 CSR Glimpes 15

16 SONADIH CEMENT PLANT NUVOCO VISTAS CORPORATION LIMITED (FORMERLY LAFARGE INDIA PVT LTD) COMPLIANCE OF PLANT MoEF ENVIRONMENTAL CLEARANCE CONDITIONS REF. LETTER NO. F. No. J-11011/28/2002-IA-II (I) dated 23/10/2002 & letter dtd 30/12/2002 & 03/06/2004 Period October 2017 March 2018 Condition Specific Condition (A) Compliance status No. a) b) c) d) The gaseous and particulate matter emissions from various units should conform to the standards prescribed by the State Pollution Control Board. At no time the particulate emissions from the cement plant shall exceed 50 mg/nm 3.Further, company may also take appropriate additional measure to improve the design and operating practices of the pollution control equipments to achieve a load based norm of 227gms/T feed Revised condition The company shall take appropriate steps to achieve particulate emission limit of 50 Mg/Nm3 in phase 1 expansion from 1.0 to 1.5 MTPA along with Phase II expansion project. The company shall install adequate dust collection and extraction system to control fugitive dust emissions at various transfer points. Closed circuit grinding should be provided in all the grinding section of the plant The project authority must adhere to stipulations made by Chhattisgarh Pollution Control Board & State Government No further modification of the plant should be carried out without prior approval of this ministry. The Environmental clearance for Phase II proposal for setting up new kiln of 2.0 MTPA clinkerisation & grinding capacity of 0.55 MTPA cement should be obtained 16 We have modified existing pollution control equipment to achieve emission level less than 30 Mg/NM 3.i.e. up-gradation of Bag filters, Conversion of main Kiln/Raw mill ESP in to Hybrid filter Adequate dust collection and extraction system to control fugitive dust emissions at various transfer points have been installed. Silo is made for clinker storage & covered stockpile of coal is already exists. The dust collected from the pollution control equipment is being recycled back into the process. Closed/covered roof sheds is provided for storage of raw material except for limestone. Water sprinkling arrangement has been provided at storage area. We are having one close circuit cement mill Complied with EC obtained for expansion MoEF Environmental Clearance F. No. J-11011/386/2005-IA-II (I) dated 16/3/2006,amendment letter dated 5/5/2006 & Name change letter dtd from Lafarge India limited to Nuvoco Vistas Corporation Limited for Expansion of Cement Plant from 1.50 to 3.50 MPTA (Phase-2)