Construction of polyvinylchloride (PVC) and caustic soda production complex
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1 Construction of polyvinylchloride (PVC) and caustic soda production complex
2 The project purpose The organisation a complex of manufacture of caustic soda and polyvinylchloride (PVC) with use ethylene from Shurtan GCC Problems solved by the project The organisation of new manufacture caustic soda in volume 32, 0 thousand tons a year; Expansion of existing manufacture ethylene with increase in capacity at 25,0-30,0 thousand tons in a year; The organisation of manufacture of polyvinylchloride (PVC) in volume of 51,0 thousand tons a year 2
3 3
4 Placement of the project Building place 4 Slide 5
5
6 Natural gas Tehnical salt Water Ethylene unit Caustic soda and chlorine unit Ethylene Chlorine VCM unit Oxygen VCM PVC unit PVC susp 6
7 Oman Oil The Company scheme of realization S.A.O.C. of the project shareholding DAK «Uzkimyosanoat» NHC «Uzbekneftegas» Project company Engineering company carries out building "on a turn-key basis" Complex Approximate cost of the project 195 million USD 7
8 The period of realization of the project Designing 36 month 12 month Procurement of the equipment and materials Civil and erection works 18 month 30 month 8
9 Organization of Di-methyl ethere (DME) production at Navoiazot JSC
10 PROJECT OBJECTIVE Creation DME (Di-Methyl Ether) production to use it as a substitute of LPG and diesel fuel as a clean fuel without SOx and soot and improved ecological characteristics. Approximate project cost 90 million USD. 10
11 There are two main technologies of DME production: 1. Methanol Dehydration (Indirect synthesis) 2. Direct synthesis 11
12 Indirect synthesis (methanol dehydration) Feed Syngas (CO + H 2 ) Methanol (CH 3 OH) DME +H 2 O (CH 3 OCH 3 + H 2 O) DME CO + 2H 2 CH 3 OH (1) Water 2CH 3 OH CH 3 OCH 3 (DME) +H 2 O(2) CO + H 2 O CO 2 + H 2 (3) 12
13 Direct synthesis (from gas, coal, biomass) Feed Synthesis gas (CO + H 2 ) Methanol (CH 3 OH) DME + X (CH 3 OCH 3 + X) DME X Feed = Natural Gas, Bio-Mass, Coal X = CO 2 or H 2 O or Methanol 3CO + 3H 2 CH 3 OCH 3 ( ) +CO 2 (1) 2CO + 4H 2 CH 3 OCH 3 ( ) +H 2 O (2) 2CO + 4H 2 2CH3OH (3) 2CH3OH CH 3 OCH 3 ( ) +H 2 O (4) CO + H 2 O CO 2 + H 2 (5) 13
14 The proposed functional scheme of co-production of methanol and dimethyl ether (DME) from natural gas at Navoiazot JSC Unit for conversion of gas Unit for preparing of synthesis gas Operating facilities Compress ors for synthesis of gas Unit for raw methanol synthesis Methanol rectification Unit for synthesis of DME (dimethyl ether) DME rectification The new created facilities 14
15 «Building of industrial plastic producing factory»
16 PROJECT PURPOSE Creation of polymeric materials with the set properties, home market saturation by new kinds of technological raw materials and the goods Project capacity 7 thousand ton/year 16
17 PRECONDITIONS FOR PROJECT REALIZATION Presence of own raw-material base: - operating production of polyethylene in assortment on Shurtan GCC; - it is planning creation on the basis of Surgil field (Republic Karakalpakstan) new natural gas chemical complex with polypropylene and polyethylene production; - it is planning beginning of production of resin of the PVC on Navoiazot OJSC; Presence of an industrial infrastructure in OJSC Djizakk plastmassa : - Operating engineering networks and communications. - Free industrial building with the area 4,2 thousand m2. - increasing requirement of branches of economy for polymeric compositions of the set property. 17
18 COMMODITY MARKETS Domestic market estimated 4500 ton approximately. Buyers: The enterprises of the building and local industry: - PVC plasticate ton; The car industry enterprises: - Polypropylene compositions ton; Uzeltechsanoat enterprises: - thermoelastopolastic and polyethylene compositions ton; Export 2500 ton. To the nearby countries, including the PVC plascticate 2000 ton. 18
19 COST OF THE PROJECT AND FINANCING Estimated project cost -Equipment - Construction works Financing sources 5,0 mln. USD* It will be defined at feasibility study of the project - Loans from commercial banks 1,5 mln. USD - Investments 3,5 mln. USD * Will be defined at feasibility study of the project 19
20 Enterprises offered to foreign investors Enterprise Location Main products Assets to be sold Ferganaazot JSC Fergana region, Fergana city Ammonia, ammonium nitrate, urea, defoliants, sodium chloride, cellulose diacetate 51% Samarkandkimyo JSC Djizzak plastmassa JSC Fergana furan compounds plant Fergana chemical fiber plant Kungrad soda ash plant Samarkand region Samarkand city Djizzak region Djizzak city Fergana region Fergana city Fergana region Fergana city Karakalpakstan Kungrad town Nitro-calcium phosphate fertilizer 100% Polymeric pipes and films 58% Cotton cellulose, drilling reagents 100% Tire cord, acetic fiber 100% Soda ash, technical salt 74% 20
21 «FERGANAAZOT» JSC Location: Fergana region, Fergana city. Number of personnel: 5700 Production value (2009): 110,5 mln. USD. Export value (2009): 56,8 mln. USD. Main products: Ammonia, ammonium nitrate, urea, sodium chloride, chlorinemagnesium defoliant, cellulose diacetate. Main markets: Central Asian states, Central and Eastern Europe, Iran, Pakistan, Turkey, Ukraine, Russia, China. Privatization: 51% shares of the enterprise are to be sold to foreign investors. Cost: Starting price not less than thousands USD investment obligations thousands USD 21
22 «SAMARKANDKIMYO» JSC Location: Samarkand region, Samarkand city. Number of personnel: 800 Production value (2009): 6,9 mln. USD. Main products: Nitro-calcium-phosphorous fertilizer («Nitrofos»). Main markets: Central Asian states, Afghanistan, Ukraine. Privatization: 100% shares of the enterprise are to be sold to foreign investors. Cost: Starting price not less than thousands USD investment obligations thousands USD 22
23 «JIZZAKH PLASTMASSA» JSC Location: Jizzakh region, Jizzakh city. Number of personnel: 450 Production value (2009): 4,1 mln. USD. Export value (2009): 389 thousand USD. Main products: Polyethylene film, polyethylene pipes, polymeric goods of common use. Main markets: Central Asian states, Russia. Privatization: 57.67% shares of the enterprise are to be sold to foreign investors. Cost: Starting price not less than thousands USD investment obligations thousands USD 23
24 «FERGANA CHEMICAL PLANT OF FURAN COMPOUNDS» Location: Fergana region, Fergana city. Number of personnel: 920 Production value (2009): 5,5 mln. USD. Export value (2009): 4,8 mln. USD. Main products: Cotton cellulose, furfural, furfural alcohol, ethyl alcohol, FHL-1 boring reagent. Main markets: Russia,Ukraine, Iran, China, Israel. Privatization: 100% assets of the enterprise are to be sold to foreign investors. Cost: Starting price not less than thousands USD investment obligations thousands USD 24
25 «FERGANA CHEMICAL FIBER PLANT» Location: Fergana region, Fergana city. Number of personnel: 1200 Production value (2009): 3,2 mln. USD. Export value (2009): 314 thousand USD. Main products: Acetic fiber, Polyanide-6 chips, tire cord. Main markets: Central Asian states, potential - Russia,Ukraine, Central and Eastern Europe. Privatization: 100% assets of the enterprise are to be sold to foreign investors. 25
26 «KUNGRAD SODA ASH PLANT» Location: Republic of Karakalpakstan, Kungrad city. Number of personnel: 1300 Production value (2009): 17,1 mln. USD. Export value (2009): 5,8 mln. USD. Main products: Soda ash, technical salt. Potential markets: Central Asian states, Russia,Ukraine. Privatization: 74% assets of the enterprise are to be sold to foreign investors. 26
27 Thank you for your attention!
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