Heat Recovery Steam Generators

Transcription

1 Heat Recovery Steam Generators Under license from Babcock & Wilcox Power Generation Group, Inc.

2 Improving your business is our business Thermax offers products, systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world. Its business expertise covers heating, cooling, waste heat recovery, captive power, water treatment and waste treatment, air pollution control, and performance chemicals. Thermax brings to customers extensive experience in industrial applications and expertise through technology partnerships and strategic alliances. Operating from its headquarters in Pune (Western India), Thermax has built an international sales and service network spread over South East Asia, Middle East, Africa, Russia, UK and the USA. Boiler & Heater Group (B&H) Thermax's Boiler & Heater Group provides equipment and complete solutions for generating steam for process and power needs through combustion of various solid, liquid and gaseous fuels, as well as through heat recovery from turbine/engine exhaust and (waste) heat recovery from industrial processes. The Group also offers heaters for various applications in the Chemical, Petrochemical & Refinery segments. Its services arm offers renovation and modernization solutions for old boilers and heaters. The major industry segments served by the Group in India and across the world are Steel, Refinery, Petrochemical, Power, Cement, Sugar, Fertilizer, Paper, Chemical, Non-Ferrous Metal and Textile. Technology source and experience Powered by technology from the world leaders Gas based combined-cycle power plants (CCPP) are expected to account for a significant portion of new investment in electricity generating assets in both developed as well as developing economies across the world. Foreseeing this trend, Thermax has teamed up with the world's foremost name in steam generation technology, Babcock & Wilcox Power Generation Group, Inc. (B&W PGG), USA, to offer heat recovery steam generators (HRSG) under a technology licence agreement. B&W PGG - interesting facts Established as a partnership between George Babcock and Stephen Wilcox in 1867 Incorporated as The Babcock & Wilcox Company in 1881; the same year the first power utility in North America went into service with boilers supplied by B&W PGG More than 100 HRSGs installed by B&W PGG and its licensees globally Product is supported under technical collaboration agreement with Babcock & Wilcox, USA

3 Thermax Babcock & Wilcox (TBW) In continuous existence since 1989; initially as a joint venture between B&W PGG and Thermax Limited ( ) and then as a division of Thermax Limited's Boiler & Heater Group with 'B&W PGG Licensee' status (since 2004) Installed more than 40 HRSGs, up to tons/hr capacity, 120 bar(g) and 567 C Installed more than 100 AFBC boilers up to tons/hr capacity, 108 bar(g) and 540 C Installed more than 15 CFBC boilers with units under execution as large as 500 tons/ hr 0 capacity, 142 bar(g) and 540 C Installed more than 175 oil & gas fired packaged boilers up to 275 tons/ hr capacity, bar(g) and 485 C Installed more than 15 oil & gas fired singledrum, site-erected boilers up to 180 tons/ hr 0 capacity, 134 bar(g) and 520 C Installed more than 150 travelling grate boilers up to 170 tons/hr capacity, 110 bar(g) and C Backed by full fledged manufacturing facility spread across 27 acres with dedicated shops for steam drums, panels, headers, pressure parts, harps, pressure part modules etc. at Chinchwad, near Pune, in Western India In order to cater to the growing demands of industry, we have set up a new manufacturing facility spread over 100 acres at Savli, near Vadodara, in Western India. The B&W PGG edge Key functional areas like engineering, manufacturing, quality control and project management at TBW were established with the direct involvement of B&W PGG TBW engineers have received advanced training at B&W PGG offices in USA TBW engineers use the same design standards and advanced computer programs as used by B&W PGG engineers HRSG designs produced by TBW are reviewed by B&W PGG

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6 Heat Recovery Steam Generators IP STEAM TO RH COLD RH I/L HOT RH O/L HP STEAM O/L GAS FLOW HP SH. 3 RH. 2 HP SH. 2 RH. 1 HP SH. 1 HP EVAPORATOR ATTEMP. ATTEMP. LP STEAM O/L

7 HP DRUM IP DRUM TO BOILER FEED PUMP IP SH. LP SH. HP ECO. 3 IP EVAPORATOR HP ECO. 2 IP ECO. HP ECO. 1 LP EVAPORATOR CPH FROM IP FEED PUMP LP DRUM FROM HP FEED PUMP CPH I/L

8 HRSGs behind GE Frame 9E gas turbine under erection at Essar Power s CCPP in Jamnagar, Western India Wide-ranging capability Superior HRSG design programs for predicting accurate performance State-of-the-art manufacturing facilities Impressive track record project management In-house erection and commissioning expertise Effective and reliable after-sales services Easy availability of spares Study, retrofit and upgrade of existing HRSG system Flow modelling (CFD) of inlet transition duct Codes: ASME/ ATEX/ PED with CE marking/ GOST/ EN/ BS/ DIN/ IBR 3D Modelling Shop assembled modules to allow for maximum shop assembly and minimum field erection Comprehensive support services including annual service contract, HRSG performance optimisation and condition assessment/ residual life analysis studies. Stack damper and silencer HP/ IP bypass Condensate recirculation pump Feedwater pump Bypass system consisting of diverter damper, guillotine damper and bypass stack CFD Modelling Temperature distribution, vertical plane through left hand side burner Temperature distribution, vertical plane between burner Velocity magnitude distribution on a vertical plane through the left hand side burner Velocity magnitude distribution on a vertical plane between the burners Optional equipment Burners for firing liquid & gaseous fuels SCR/ CO catalyst Temperature distribution, vertical plane through right hand side burner Velocity magnitude distribution on a vertical plane through the right hand side burner

9 HRSG behind GE Frame 9FA gas turbine under erection at Lanco Infratech s 366 MW CCPP in Kondapalli, Southern India The assurance of quality To ensure a superior product at a competitive price and world class quality, TBW brings you all the benefits associated with: Experience with EPC contractors TOYO INDIA TOYO ENGINEERING INDIA LTD Total Quality Management ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 certifications ASME certification for 'S', 'U', 'R' and 'H' stamps Automated manufacturing facilities, fully equipped with modern machines for critical pressure parts fabrication ENGINEERING CO., LTD. Following quality norms that meet the requirements of renowned EPC firms and customers in India and around the world TTCL Turbomach A Caterpillar Company

10 Tried, tested & proven across applications Reference list of Heat Recovery Steam Generator installations SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING NO. TONS/ HR BAR(G) DEG. C YEAR SINGLE - DRUM BOILER 1 Jacobs Netherlands Netherlands ±5 GE Frame-9E gas turbine Under BV for Schoonebeek with supplementary execution Oilfield Redevelopment, Project associated gas 2 Reliance Utilities & Jamnagar, GE Frame 9E gas turbine 2008 and 2009 Power Ltd. Gujarat with supplementary/ fresh air, naphtha and distillate 3 Essar Power for Jamnagar, GE Frame 9E gas turbine Under Vadinar Power Co. Ltd. Gujarat with supplementary execution, diesel, naphtha, LCO, LPG & refinery gas 4 Lanco Infratech Ltd, Kondapalli, 1 282/42/ / 4.7/ 567/318/ Unfired on GE Frame 9FA Under India Andhra gas turbine execution Pradesh 5 Aban Power Limited Tamil Nadu GE Frame 6 FA gas turbine 2005 with supplementary firing on natural gas 6 Abener for Hassi Algeria GE Frame 6 gas turbine Under R mel project with supplementary execution 7 Daelim for Numaligarh Numaligarh, GE Frame 6 gas turbine 1996 Refinery Assam with supplementary and naphtha 8 EID Parry Ltd. Kakinada, Saturated GE Frame 6 gas turbine 2008 Andhra with supplementary Pradesh 9 Reliance Industries Jamnagar & ±5 GE Frame 6 gas turbine Ltd. Hazira, with supplementary firing 2006 Gujarat on natural gas/ naphtha, kerosene and distillates 10 OEP for Oswal Shahjahanpur, GE Frame 5 gas turbine Chemical & Fertilizer Uttar Pradesh with supplementary Internusa for Bekasi Indonesia GE Frame 6 gas turbine Under Power with supplementary execution 12 Maruti Udyog Ltd. Gurgaon, GE Frame 5 gas turbine Delhi with supplementary firing and integral deaerator on natural gas 13 Essar Gujarat Limited Hazira, Unfired on GE Frame 1993 Gujarat 5 gas turbine with integral deaerator 14 BSES Kochi, Unfired on LM Kerala gas turbine 15 Arvind Mills Ltd. Naroda & PGT 10 gas turbine with Santej, supplementary firing on 1997 Gujarat naphtha

11 SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING NO. TONS/ HR BAR(G) DEG. C YEAR BI-DRUM BOILER 1 Alok Industries Limited Vapi, Saturated Taurus 60 gas turbine 2007 Gujarat with supplementary 2 Turbomach India Pvt. Taloja Centaur 60 gas turbine 2004 Ltd. for Deepak with supplementary/ Fertilizers fresh air firing system on natural gas and naphtha 3 Turbomach India Jhagadia, Taurus 60 gas turbine Under Pvt. Ltd. Bharuch, with supplementary execution A/c LANXESS India Gujarat Pvt. Ltd. 4 Turbomach India Gujarat Saturated Taurus 70 gas turbine 2004 Pvt. Ltd. for Welspun with supplementary 5 Gujarat Heavy Vapi, Saturated Taurus 60 gas turbine 2007 Chemicals Ltd. Gujarat with supplementary 6 Tuma Turbomach SA for Baroda, Saturated Centaur 40 gas turbine 2002 Sarabhai Piramal Gujarat with supplementary Pharmaceutical Ltd. 7 Caterpillar for Apollo Gujarat Saturated Unfired on Taurus Tyres gas turbine 8 Caterpillar for Biocon Bangalore, Saturated Unfired on Taurus and 2006 Karnataka gas turbine 9 Gujarat Fluorochemicals Vadodara, Unfired on Taurus Ltd. Gujarat Saturated gas turbine

12 THERMAX LIMITED BOILER & HEATER GROUP Energy House, D-II Block, Plot No. 38 & 39 M.I.D.C. Chinchwad, Pune: , Maharashtra. Tel: Fax: Mumbai Dhanrajmahal, 2nd Floor Chhatrapati Shivaji Maharaj Marg Near Gateway of India, Colaba Mumbai: , India. Tel: , Fax: Delhi 9, Community Centre, Basant Lok New Delhi: , India. Tel: Fax: Chennai Fatima Akthar Court 3rd Floor, 312 Anna Salai Teynampet, Chennai, , India. Tel: Fax: Kolkata Azimgunj House, 5th Floor 7 Camac Street, Kolkata: , India. Tel: /2/3 Fax: Hyderabad Nalanda Complex, 2nd Floor Somaji Guda, Hyderabad: , India. Tel: , , Fax: OVERSEAS OFFICES SOUTH EAST ASIA Thermax Limited C/o. Pro-active MH Resources Sdn. Bhd. 3rd Floor, South Wing, Bangunan Getah Asli 148 Jalan Ampang, Kuala Lumpur , Malaysia. Tel: / 03/ 04, Fax: akabra@thermaxindia.com Cell: pghelani@thermaxindia.com Cell: MIDDLE EAST Thermax Babcock & Wilcox (A Division of Thermax Ltd.) C/o. Gulf Power International (Dabbagh Group) P.O. Box: 74426, Al-Khobar 31952, KSA. Tel: , Fax: devdas@thermaxme.com Cell: