PRE FEASIBILITY REPORT

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1 ANVITHA LIFE CARE PLOT NO. 6, ATTIVARAM INDUSTRIAL PARK, ATTIVARAM VILLAGE, OZILI MANDAL, SPSR NELLORE DISTRICT, ANDHRA PRADESH PRE FEASIBILITY REPORT ANVITHA LIFE CARE PLOT NO. 6, ATTIVARAM INDUSTRIAL PARK, ATTIVARAM (V), OZILI (M), SPSR NELLORE (Dist.) Phone: , E mail ID: prakasam.tangirala@gmail.com SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS, GOVERNMENT OF INDIA PARYAVARAN BHAVAN, LODHI ROAD, NEW DELHI

2 Pre Feasibility Report M/s. Anvitha Life Care Plot No. 6, Industrial Park, Attivaram Ozili Mandla, SPSR Nellore District. DISCLAIMER The purpose and scope of this information memorandum is to introduce the subject matter and provide a general idea and information on the said area. All the material included in this document is based on data/information gathered from various sources and is based on certain assumptions. Although, due care and diligence has been taken to compile this document, the contained information may vary due to any change in any of the concerned factors, and the actual results may differ substantially from the presented information. M/s. Anvitha Life Care does not assume any liability for any financial or other loss resulting from this memorandum in consequence of undertaking this activity. Therefore, the content of this memorandum should not be relied upon for making any decision, investment or otherwise. The prospective user of this memorandum is encouraged to carry out his/her own due diligence and gather any information he/she considers necessary for making an informed decision. 1. Executive Summary M/s. Anvitha Life Care proposes to include Synthetic Organic Chemicals (Bulk Drugs & Intermediates) in existing herbal based products unit. The company has acquired 4.363acres of land at Plot No. 6, Industrial Park, Attivaram Village, Ozili Mandal, SPSR Nellore District, Andhra Pradesh. The site is having a longitude (E) and latitude (N). The plant is surrounded by internal IP road in north and open plots in other three directions. The nearest human settlement from the site is Attivaram village located at distance of 1.1 km from the site. There are no ecologically sensitive areas like national parks, sanctuaries within 10 km radius of the site. 1 P age

3 2. Introduction of the Project / Background Information: 2.1 Identification of Project and Project Proponent: M/s. Anvitha Life Care proposes to include Synthetic Organic Chemicals (Bulk Drugs & Intermediates) in existing herbal based products unit. The company has acquired 4.435acres of land at Plot No. 5, Industrial Park, Attivaram Village, Ozili Mandal, SPSR Nellore District, Andhra Pradesh, in an area of acres. Brief description of promoter about 5-6 lines (experience, qualification etc) Anvitha Lifecare is promoted by a Women entrepreneur Mrs. T.LalithaaPrakasam to carry out business in the area of life care products such as the production of herbal based medicine, Active pharmaceutical ingredients and fine chemicals etc. She is a postgraduate in Commerce from S.V.University Tirupathi in the year Brief Description of Nature of the Project: The synthetic organic chemicals manufacturing will involve series of chemical reactions to get the final Product. The products of reaction are purified, filtered and dried before packing as the final product. The Chemical reactions require various supporting services like Heating, Cooling and Agitation etc. 2.3 Need for the project and its importance to the country and or region: World population is growing at an alarming rate. In the Indian sub continent also, population growth is more than that of developed countries. To meet the needs and comforts of ever-growing population, industrialization became inevitable. For the growing population the needs of health care substitutes are also increasing. The proposed expansion caters the Medical needs of the population 2.4 Demands-Supply Gap: The project is envisaged to meet the demand supply gap in both domestic market and export market, as API demand is increasing day by day. 2.5 Imports Vs. Indigenous Production: The project shall enhance the foreign exchange reserves in view of the proposed products. 2.6 Domestic/export Markets: The products shall cater to both domestic and export markets. 2 P age

4 2.7 Employment Generation (Direct and Indirect) due to the project: The present project for manufacturing of Synthetic Organic Chemicals requires substantial handling of raw materials, goods in process and finished goods. The proposed expansion shall increase the employment potential. 3. Project Description 3.1 Type of Project including interlinked and interdependent projects, if any: M/s. Anvitha Life Care proposes to include Synthetic Organic Chemicals (Bulk Drugs & Intermediates) in existing herbal based products unit. The company has acquired 4.363acres of land at Plot No. 6, Industrial Park, Attivaram Village, Ozili Mandal, SPSR Nellore District, Andhra Pradesh, in an area of acres. 3.2 Size or magnitude of operation: List of products and manufacturing capacity Manufacturing Capacity S.No Name of the Product Capacity Kg/day TPM 1 Atorvastatin Calcium Bupropion Diphenhydramine HCl Duloxetine HCl Glebenclamide Glimipiride Glipizide Metformin Hcl N-benzylethanolamine Pyrrolidinyl Phenylpropanolamine Rivastigmine Rosuvastatin Calcium Zolmitriptan (-)Dibenzoyltartaric acid (+)Dibenzoyltartaric acid (-)Ditouloyl tartaric acid (+)Ditouloyl tartaric acid Hydroxy Coumarin Total (Worst 5 Products) R&D Products Grand Total P age

5 3.3 Process Description with process details (a schematic diagram/flow chart) Typical process description with process details is presented in Annexure I of FORM I Application. 3.4 Raw material required along with estimated quantity likely source, marketing area of final product/s, mode of transport of raw material and finished product. All the raw materials required for manufacturing mostly available in India or from abroad. There are no banned chemicals or products which are proposed to be used. It is proposed to enter into long term arrangements with some of the raw material suppliers both in India and overseas to avoid shortages at any time. 3.5 Availability of water its source, energy/power requirement and source should be given Water is required for process, scrubbers, washing, cooling tower makeup, steam generation and domestic purposes. The total water requirement for proposed inclusion is in the order of 65.5 KLD consisting of 46.5 KLD fresh water and 19 KLD of recycled water in addition to permitted 56KLD fresh water for herbal products. Fresh water requirement shall be met from ground water/apiic supply. The total water balance is presented table below. 4 P age

6 Total Water requirement (Tentative) Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Permitted Proposed Permitted Proposed Permitted Proposed Permitted Proposed Process * Washings Scrubber 1 1 Boiler Feed Rejects from Boiler treatment 4 4 Cooling Tower Domestic Gardening Gross Total Total after expansion * Process effluents contain soluble raw materials, byproducts, solvents etc. 5 P age

7 3.5.1 Electricity: The requirement of power will be 2 MW. Further, due to the nature of the reactions and requirement of continuous power, the management proposes to have standby DG set of capacity 250 KVA. 3.6 Quantity of wastes to be generated (liquid and solid) and Scheme for their Management/disposal Quantity of Effluent Generated and Mode of Treatment (Tentative) Description Quantity (KLD) Mode of Treatment HTDS Effluents (TDS & COD >15000 mg/l) Process Washings Treated in effluent treatment plant consisting of Stripper, MEE, ATFD and Biological treatment followed by RO. RO Permeate reused for cooling tower makeup and RO rejects sent to MEE. Scrubber Effluent 1 Sent to MEE followed by ATFD, Biological DM rejects 4 treatment plant and RO. Total - I 12.9 LTDS Effluents (TDS & COD <15000 mg/l) Boiler Blow downs 1.8 Sent to Biological Treatment System followed by Cooling Tower Blow 5.4 RO. RO permeate reused for cooling tower downs makeup. RO rejects sent to MEE. Domestic 1.8 Sent to Septic Tank followed by Soak Pit Total - II 9 Grand Total (I+II) 24.2 Solid Wastes and Disposal (Tentative) S.No Description Units Quantity Mode of Disposal 1 Ash from Boiler TPD 5 Sold to Brick manufactures 2 Solvent residue TPD 0.14 Sent to TDSF/Cement Plants for Coincineration 3 Process Organic residue TPD 0.16 Sent to TDSF/Cement Plants for Coincineration 4 Process Inorganic Kg/day 10.7 Sent to TSDF residue 5 Carbon Kg/day 12 Sent to TDSF/Cement Plants for Coincineration 6 P age

8 6 Catalyst Kg/day 28.7 Sent to TSDF 7 Mixed Solvents KLD 0.4 Sent to authorized recovery units/ Cement plants for co-incineration 8 Spent Solvents KLD 3.6 Recovered within the plant premises. 9 Stripper Distillate KLD 0.58 Sent to Cement Industries for Coincineration. 10 Evaporation salts TPD 0.2 Sent to TSDF 11 ETP Sludge TPD 0.12 Sent to TSDF 12 Detoxified containers No.s/Yr 500 Sold to authorized vendors 13 Waste oil LPM 55 Sent to Authorized Recyclers 14 Used batteries No.s/Yr 4 Sent to Authorized Recyclers 4. Site Analysis 4.1 Plant Location M/s. Anvitha Life Care proposed to establish a Synthetic Organic Chemicals- Bulk Drugs & Intermediates unit. The company has acquired 4.363acres of land at Plot No. 6, Industrial Park, Attivaram Village, Ozili Mandal, SPSR Nellore District, Andhra Pradesh. The site is having a longitude (E) and latitude (N). The plant is surrounded by internal IP road in north and open plots in other three directions. The nearest human settlement from the site is Attivaram village located at distance of 1.1 km from the site. There are no ecologically sensitive areas like national parks, sanctuaries within 10 km radius of the site. 5. Planning Brief: The project is envisages to be completed by December 2015, and the production shall be initiated thereon. Consultants are identified for preparing the detailed project report. 6. Proposed Infrastructure: 6.1 Power Requirement and Supply/Source The requirement of power will be 2 MW. Further, due to the nature of the reactions and requirement of continuous power, the management proposes to have standby DG set of capacity 250 KVA. 6.2 Utilities List of Utilities S. No Description Permitted Proposed 1 Coal Fired Boiler 2TPH 3TPH 2 DG Set* 125KVA 250KVA * DG set will be used during load shut down. 7 P age

9 Equipments The basic equipment involved in the manufacturing of Bulk drugs is the process Kettles, Heat Exchangers, Centrifuges, and Storage Tanks. To support the process equipment Boilers, Chilling plants, Cooling Towers Etc. are required. All the above equipment can be sourced indigenously and the lead time to supply the equipment will not exceed 20 weeks. 6.3 Waste management Liquid Effluents The main sources of effluent generation from the plant are process, washings, Scrubber, blow downs from utilities like cooling tower, boiler & domestic effluents. The process effluents are segregated on the basis on TDS and COD loads and treated in Effluent treatment system. Air Pollution The sources of air emission expected from the plant are gaseous emissions from eisitng 2TPH and proposed 3 TPH Coal fired boilers with Multicone Separators as control equipment and DG set of existing 125 KVA and proposed 250 KVA, which will be provided as standby during load shut down. DG sets shall be provided with stack heights based on the CPCB formula for effective stack height. Solid waste Solid wastes are generated from the process, solvent distillation, distillate from stripper, salts from ATFD, sledges from ETP (primary & secondary), waste oil from DG sets, used batteries from DG sets. The stripper distillate, process organic residue and solvent residue are sent to TSDF/cement plants for co-incineration. The evaporation salts are sent to TSDF. Filter media like spent carbon; catalyst and hyflow are sent to TSDF/authorized recyclers. Waste oil and used batteries from the DG sets are sent to authorized recyclers. The sludge from effluent treatment plant is considered hazardous and the same is sent to TSDF. The ash from boiler is sold to brick manufacturers. The other solid wastes expected from the unit are containers, empty drums which are returned to the product seller or sold to authorize buyers after detoxification. 7. Rehabilitation and Resettlement (R&R) Plan Not applicable as the land area is only acres already acquired. 8 P age

10 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given) December Estimated project cost along with analysis in terms of economic viability of the project The estimated cost of the project is approximately Rs. 500 Lakhs. Project Cost Rs. In lacs Plant& machinery Civil buildings Structures Total Pipe lines & insulation 20% on plant & machinery Electricals & instrumentation 10% on plant & machinery Erection & commissioning & painting 8% on plant & machinery and structures Land & development Material handling equipment charges 2.14 Laboratory equipment Safety eqpt 5.40 Furniture, fixtures, computers, lighting etc Total Contingencies & pre-operative expenses 5% on the above Project Cost P age