Proven Waste Gasification for the UK Market - Direct Melting System - Nobuhiro Tanigaki 23 rd May 2017, London

Transcription

1 Proven Waste Gasification for the UK Market - Direct Melting System - Nobuhiro Tanigaki 23 rd May 2017, London

2 100 % 100 % Ownership structure Turnover: 38.3 billion Employees: 84,837 Turnover: 2.5 billion Employees: 4,954 Turnover: million * all information for the financial year 2015 Employees: 265 2

3 Parent company NIPPON STEEL & SUMIKIN ENGINEERING (NSENGI) NIPPON STEEL & SUMIKIN ENGINEERING Co., Ltd. Headquarters Technical Center Osaki, Shinagawa-ku, Tokyo , Japan Nakabaru, Tobata-ku, Kitakyushu-shi,Fukuoka , Japan 1974: Originated as Engineering Division of NIPPON STEEL CORPORATION Chronology 2006: Spun-off from NIPPON STEEL COOPERATION Currently, 100 % of shares owned by NIPPON STEEL & SUMITOMO METAL (NSSMC) Group Headquarters Technical Center 3

4 Group structure NSSMC and NSENGI NSSMC Chemicals Steelmaking Engineering (NSENGI) New Materials System Solutions Steel Plant and Machinery Marine Engineering/ Construction Environmental Solutions Energy/ Pipeline Building Construction/ Steel Struct. Technical/ Business Develop. 4

5 Roots of the company Noell KRC Energie- und Umwelttechnik GmbH 5

6 Key factors for Waste Gasification in UK Market Situation Developing several gasification projects Some failures of gasification suppliers Key Factors (1) Technical Reliability Should have commercial plants, not demonstration plants (References) Well proven (Capacity, Operating conditions) Should know WASTE Operating Know-how (2) Company Reliability Should have strong financial condition EPC Capability Single responsibility => Bankable technology 6

7 Formation for waste Gasification in UK EPC Capability in the UK based on EFW Projects After Sales Service for EFW and Gasification Adjusting gasification technology to European and UK market Technology Provider of Proven Waste gasification - 47 references - 38 years experiences (since 1979) - Various kinds of waste processing references Operation support / Training R&D activities for waste gasification As NSENGI Group, we can offer reliable and bankable scheme for waste gasification in the UK. 7

8 Waste Flexibility Mainly MSW or RDF with other waste This system has high waste flexibility and requires no pre-treatment. No pre-treatment High temperature gasification (>1,800 C) Double damper system (max. 800 mm) Syngas Waste Flexibility - additional value for waste receiving Sewage sludge Bottom ash Landfill Waste Clinical Waste High Syngas LHV (CfD Eligible) Continuous syngas measuring Stable combustion Approx. 5.9 MJ/m 3 N based on 9.1 MJ/kg-waste refer to N.Tanigaki et. al. Waste Management 1,800 8

9 Operation Data (Example) Unit plant A plant B MSW thoughput t h Coke kg t-msw Natural gas injection m 3 N t-msw Syngas Temperature C Slag produced kg t-msw Metal produced kg t-msw CO Concentration in the Syngas % d.b CO 2 Concentration in the Syngas % d.b Temperature at the outlet of Combustion Chamber C Carbon Conversion Ratio % ER Gross Power Generation kwh to-msw *1: Operating data of plant A and B are the average data from Sep. to Nov *2: Power generations are the average value with 100% load. Syngas LHV ranged between 4-6 MJ/m 3 N refer to N.Tanigaki et. al. Waste Management & Research 9

10 Waste Gasification References 47 references 38 years operation 10, ,000 t/a 10

11 References Waste Gasification - Saitama, Japan Purchaser/Operator Saitama City, Japan Fuel Municipal solid waste Bottom ash Incombustibles (Rejects) Sewage Sludge Capacity 2 x 7.9 t/h Start-up 2015 NSENGI Scope of supply Full Turn key EPC DBO Operation & Maintenance 11

12 References Waste Gasification - Kita-Nagoya, Japan Purchaser/Operator Kita-nagoya City, Japan Fuel Municipal solid waste Capacity 2 x 14 t/h Largest gasifier per line Start-up Awarded on Dec NSENGI Scope of supply Full Turn key EPC BTO Operation & Maintenance 12

13 References EfW - Acerra Naples, Italy Purchaser/Operator FIBE S.p.A. Via G. Mameli, 11, Milano Fuel Refuse derived fuel Capacity tons/year 3 x 27 t/h Grate System Forward moving grate (water-cooled) Start-up 2009 SBENG Scope of supply Full turnkey EPC as consortium with partners SBENG share: EPC for Firing system, Steam generator, Flue gas cleaning 13

14 References EfW - Berlin-Ruhleben, Germany Purchaser/Operator Berliner Stadtreinigungsbetriebe Anstalt des öffentlichen Rechts Ringbahnstr. 96, Berlin Fuel Municipal solid waste Capacity tons/year 1 x 36 t/h Grate System Forward moving grate Start-up 2012 SBENG Scope of supply Replacement of 4 small units by one new line on a full turnkey basis (incl. Grate, Steam generator, Flue gas cleaning, Civil works, connecting work to the existing plant) 14

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