Vortex Mass Flowmeter

Transcription

1 Technology Solutions TE-VOR 1300C Vortex Mass Flowmeter FOW Flow evel Temperature Pressure Valves Analyzers Accessories TekValSys

2 Introduction A Tek-Vor 1300C Vortex Flowmeter (also called a Vortex Shedding Flowmeter) is a versatile instrument that calculates the mass flow, volumetric flow rate, temperature, and pressure and density of any liquid, gas, or steam through a pipeline. Widespread application is found in several industries including Petrochemical, Chemical, Pharmaceutical, Food and Beverage, Water, and Wastewater Treatment. Measuring Principle arman Vortex Street This flowmeter operates on the principle of arman Vortex Street, any medium passing through the pipeline flows around the bluff body and sheds a series of alternating vortices on each side of the body. This phenomenon is referred to as Vortex Shedding. These vortices shed downstream of the bluff body and dissipate as they flow further. This pattern of vortices is called a arman Vortex Street (also called a Von arman Vortex Street). Operation A Vortex flowmeter primarily consists of a bluff body, a sensor assembly, and a transmitter. A bluff body or a shedder is nothing but a non-streamlined object or a barrier placed perpendicular to the axis of the pipeline, around which the medium flows. Calculation of the Mass Flow Rate The frequency of the vortices, i.e. the number of vortices shed per second, is directly proportionate to the velocity of the medium. This Vortex Shedding Frequency is used to calculate the mass flow. The sensor assembly records the pressure and velocity oscillations generated on each side of the bluff body by the vortices and generate a digital linear output signal. The Vortex Shedding Frequency is calculated using the following formula: f = St * V/d Where: f = Frequency of Vortex Shedding St = Strouhal Number V = Flow Velocity d = Width of the Bluff Body Strouhal Number St The Strouhal Number in the above formula is also called as reduced frequency. It is a dimensionless parameter that is a measure of the Vortex Shedding Frequency and the velocity of the flow medium. It is calculated using the formula: St = fd/u Where: f = Frequency of Vortex Shedding d = Width of the Bluff Body U = Velocity of the Flow Medium The Strouhal Number is a function of the Reynold s Number. Reynold s Number is also a dimensionless parameter that is used to determine how the flow pattern of different fluids will change. The Strouhal Number should remain constant when the Reynold s Number ranges from 2 10⁴ to 7 10⁶. 2 tektrol@tek-trol.com

3 Calculation of Volume Flow Rate When the Vortex Shedding Frequency is known, the volumetric flow rate can be calculated using the formula: q = f/k * d Where: q = Volumetric Flow Rate f = Vortex Shedding Frequency k = k Factor, which is a ratio of the pulses transmitted to the unit volume Benefits It has a lower measuring limit, better stability, and accuracy It has a unique dual sensor design Special signal processing method provides better anti-vibration More reliable performance Requires less maintenance It can calculate density and mass flow rate without a mass flow computer It has a self-diagnostic function An Optional multivariable version is available, it has an in-built RT and pressure sensor that can measure and display flow rate, velocity, temperature, pressure, mass flow rate, and density An Optional Bluetooth function is available, it can read flow rate on smart phone Applications It is used to measure gas, steam, and liquid Cleaning and Sterilization (SIP and CIP) process in food, beverage, and pharmaceutical industries It is used in various industries like petrochemical, water and waste water, food and beverages tektrol@tek-trol.com 3

4 imensional rawing Size and imension for Wafer Type Size ( O/) (pipe length) W (flange screwhole thickness) C (flange m (screwhole thickness) diameter) n (screw qty) Meter height O/... %... c Size 1" 1½" (0) 2" (50) 3" (0) " 6" (150) " (200) 10" (250) " (300) O 3.5" (91) 3.30" () 3.7" (9).27" (0) 5.51" (10) 7." (190) 9." (20) 11.1" (290) 13.3" (30) ength 3.5" (90) 3.3" (5) 3.93".72" (0) ole istance NOTICE: 3.93".72" (0) 5.19" (132) 6.29" (160) 7." (190) 9." (20) 11.65" (296) 13.93" (35) 16.22" () Thickness NO. CANGES BY/ATE 0.70" (1) 20" (0.7) 0.6" (22) 0.9" (2) 0.9" (2) 1.10" (2) 1.10" (2) 1.10" (2) 1.1" (30) ATE: ole WN BY: C: iameter APP: 0.51" (13) 0.51" (13) 0.66" (17) 0.66" (17) 0.66" (17) 0.2" 0.2" 0.2" 0.2" NAME: SCAE 1:1 qty. Tek-Vor 1300C This drawing and the principles and elements of design embodied therein are the exclusive property of TEMATION C.and are not to be communication, disclosed, reproduced or used except as previously authorized in writing by such corporation and must not be submitted to outside parties for examination without the written consent of said corporation C = CAPITA IMENSION STANAR TOERANCES UNESS NOTE: A ECIMA IMENSIONS ± A ANGES ± 1 MATERIA: Meter FINIS: eight FR.NO " (2.5) 11.63" (295.5) 11.5" (301)." (316).7" (327) 13.9" (353) 1." (37) 15.90" (0) 16." (29) O in. 796 Tek rive Crystal ake, I 6001 USA 5.11" (130) 5.70" (15) 6.29" (160) 7.55" (192) 9.05" (230) 11.02" (20) 13.1" (335) 15.9" (05) 1.11" (60) tektrol@tek-trol.com

5 Size and imension for d Type Size ( O/) (pipe length) W (flange C (flange m (screwhole n (screw Meter screwhole thickness) diameter) qty) height thickness) %... c Size 1" 1½" (0) 2" (50) 3" (0) " 6" (150) " (200) 10" (250) " (300) O.33" (110).92" (5) 5.90" (150) 7." (190) 9.05" (230) 11.02" (20) 13.5" (35) 15.9" (05) 19.09" (5) ength 7.0" (10) 7.0" (10) 7.0" (10) 7.7" (200).66" (220).66" (220).66" (220) 9." (250) 11.1" (300) ATE: NAME: imension for ANSI 150# d WN BY: NOTICE: ole istance 3." (79.) 3.7" (9.).75" (0.7) 6" (152.) 7.5" (190.5) 9.5" (21.3) 11.75" (29.5) 1.25" (362) 17" (31.) Thickness NO. CANGES BY/ATE 0.57" (1.7) 0.70" (17.9) 0.76" (19.5) 0.95" (2.3) 0.95" (2.3) 1.01" (25.9) 1.1" (29) 1.20" (30.6) 1.26" (0.62) C: ole iameter 0.62" (16) 0.62" (16) 0.7" (19) 0.7" (19) 0.7" (19) 0.6" (22) 0.6" (22) 0.9" 0.9" APP: SCAE 1:1 Tek-Vor 1300C 01 qty. This drawing and the principles and elements of design embodied therein are the exclusive property of TEMATION C.and are not to be communication, disclosed, reproduced or used except as previously authorized in writing by such corporation and must not be submitted to outside parties for examination without the written consent of said corporation. C = CAPITA IMENSION STANAR TOERANCES UNESS NOTE: A ECIMA IMENSIONS ± A ANGES ± 1 MATERIA: FINIS: FR.NO. I 6001 USA Meter eight 11.63" (295.5) 11.90" (302.5).0" (307).6" (326) 13.22" (336) 1.17" (360) 15.15" (35) 16.2" (.7) 17.53" (5.) 796 Tek rive Crystal ake, tektrol@tek-trol.com 5

6 6 Size O ength ole istance Thickness ole iameter qty. Meter eight O 2 Condensation eight 1 Condensation ength 1" 3.5" (91) 3.93" 0.70" (1) 0.51" (13) 11.35" (2.5) 5.11" (130) 5.7" (16) 5.35" (136) 1½" (0) 3.30" ().72" (0) 20" (0.7) 0.51" (13) 11.63" (295.5) 5.70" (15) 6.21" (57.) 5.07" (9) 2" (50) 3.7" (9) 5.19" (132) 0.6" (22) 0.66" (17) 11.5" (301) 6.29" (160) 6.61" (16)." () 3" (0).27" (0) 6.29 (160) 0.9" (2) 0.66" (17)." (316) 7.55" (192).11" (206).29" (109) " 5.51" (10) 3.5" (90) 7." (190) 0.9" (2) 0.66" (17).7" (327) 9.05" (230).5" (217) 3.9" 6" (150) 7." (190) 9." (20) 1.10" (2) 0.2" 13.9" (353) 11.02" (20) 10.55" (26) 3.9" " (200) 9." (20) 3.3" (5) 11.65" (296) 1.10" (2) 0.2" 1." (37) 13.1" (335).51" (31) 3.9" 10" (250) 11.1" (290) 3.93" 13.93" (35) 1.10" (2) 0.2" 15.90" (0) 15.9" (05) 1.52" (369) 3.9" " (300) 13.3" (30).72" (0) 16.22" () 1.1" (30) 0.2" 16." (29) 1.11" (60) 16.9" (19) 3.9" 1 2 Size ( O/) O/ C (flange thickness) m (screwhole diameter) n (screw qty) Meter height (pipe length) 65 W (flange screwhole distance) (Codensation pipe height) 16 1 (Codensation pipe length) %... c Size and imension for Multi-Variable Wafer Type

7 Size and imension for Multi-Variable d Type Size ( O/) (pipe W (flange C (flange length) screwhole thickness) distance) m (screwhole n (screw Meter 2 1 diameter) qty) height (Codensation (Codensation pipe height) pipe length) %... c imension for d Multi-Variable Type (ANSI 150#) Size O ength ole istance Thickness ole iameter qty. Meter eight 2 Condensation eight 1 Condensation ength 1" 1½" (0) 2" (50) 3" (0) " 6" (150) " (200) 10" (250) " (300).33" (110).92" (5) 5.90" (150) 7." (190) 9.05" (230) 11.02" (20) 13.5" (35) 15.9" (05) 19.09" (5) 7.0" (10) 7.0" (10) 7.0" (10) 7.7" (200).66" (220).66" (220).66" (220) 9." (250) 11.1" (300) 3." (79.) 3.7" (9.).75" (0.7) 6" (152.) 7.51" (90.5) 9.5" (21.3) 11.75" (29.5) 1.25" (362) 17" (31.) 0.57" (1.7) 0.70" (17.9) 0.76" (19.5) 0.95" (2.3) 0.95" (2.3) 1.01" (25.9) 1.1" (29) 1.20" (30.6) 1.26" (0.62) 0.62" (16) 0.62" (16) 0.7" (19) 0.7" (19) 0.7" (19) 0.6" (22) 0.6" (22) 0.9" 0.9" 11.63" (295.5) 11.90" (302.5).0" (307).6" (326) 13.22" (336) 1.17" (360) 15.15" (35) 16.2" (.7) 17.53" (5.) 6.71" (170.5) 7.2" (15) 7.95" (202) 9." 10.66" (271).59" (320) 1.6" (377.5) 17.13" (35.2) 19.99" (507.9) 5.35" (136) 5.07" (9)." ().29" (109) 3.9" 3.9" 3.9" 3.9" 3.9" tektrol@tek-trol.com 7

8 Specifications Nominal iameter Measurement Range in m/s (ft/sec) Standard Installation ½" to " (15 mm to 300 mm) Size Steam Gas iquid 1" (25 mm) 13. to ft/sec ( to 70 m/s) 13. ft/sec to ft/sec ( to 60 m/s) 0.9 to ft/sec (0.3 to 7 m/s) ±1% of Reading Accuracy For Multivariable Version: Temperature ±1 F, Pressure: 0.75% FS Repeatability 0.3% of Reading Output to 20 ma and Pulse or to 20 ma with ART or RS5 Maximum Process Pressure imit 150# ANSI, 300# ANSI Process Temperature Range -0 F to 302 F (-0 C to 150 C) or -0 F to 2 F (-0 C to 250 C) or -0 F to 662 F (-0 C to 350 C) Ambient umidity 5 to 100% R Process Connection Wafer, 150# ANSI, 300# ANSI Electrical Connection ½" NPT Material 30 SS, 316 SS Installation Fluid Flow Rate 1 ½" to " (0 to 300 mm) 6.56 to ft/sec (2 to 70 m/s) 6.56 to ft/ sec (2 to 60 m/s) 0.9 to ft/sec (0.3 to 7 m/s) 1 Installation for Reducer Standard 1 own sized tektrol@tek-trol.com SCAE 1:1 C = CAPITA IMENSION STANAR TOERANCES UNESS NOTE: A ECIMA IMENSIONS ± A ANGES ± 1

9 Installation for Expander 1 1 Installation for Single Bend line Upsized Upsized 2 2 Installation for ouble Bend line Curve Curve pipeline pipeline ATE: NAME: SCAE 1:1 C = CAPITA IMENSION STANAR TOERANCES UNESS NOTE: A ECIMA IMENSIONS ± A ANGES ± 1 MATERIA: WN BY: C: Tek-Vor 1300C FINIS: APP: NO. CANGES BY/ATE FR.NO. NOTICE: principles and elements are the exclusive This drawing and the of design embodied therein property of TEMATION C.and are not to be communication, disclosed, reproduced 01 or used except as previously authorized in writing by such corporation and must not be submitted to outside parties for examination without the written consent of said corporation. 796 Tek rive Crystal ake, I 6001 USA 50 Installation when Valve is at ownstream ual-curve pipeline Installation when Valve is at Upstream Valve in downstream ATE: NAME: SCAE 1:1 C = CAPITA IMENSION STANAR TOERANCES UNESS NOTE: A ECIMA IMENSIONS ± A ANGES ± 1 MATERIA: WN BY: C: Tek-Vor 1300C FINIS: APP: NO. CANGES BY/ATE FR.NO. NOTICE: principles and elements are the exclusive This drawing and the of design embodied therein property of TEMATION C.and are not to be communication, disclosed, reproduced 01 or used except as previously authorized in writing by such corporation and must not be submitted to outside parties for examination without the written consent of said corporation. 2 Valve in upstream 796 Tek rive Crystal ake, I 6001 USA Pressure Sensor Temperature Sensor tektrol@tek-trol.com 9

10 Installation when Temperature and Pressure 2 Sensor are at ownstream 2 to 7 downstream of flowmeter and Temperature sensor: 1 to 2 downstream of pressure sensor. Pressure Sensor Temperature Sensor Pressure sensor: Installation when Roots Blower or Piston Blower or Air Compressor are at Upstream 2 ~7 downstream of flow meter Temperature sensor: 1 ~7 downstream of pressure sensor 2 to 7 1 to 2 Roots Blower or Piston Blower or Air Compressor 2 Upsized Orifice Plate 2 Note: Roots blower or piston blower or air compressor or pump in Upstream, could cause vibration of the fluid itself. To eliminate this vibration, please install an orifice plate or an upsized pipe at about 2 upstream of the flowmeter, the valve should be located downstream of the flowmeter in this condition. Installation for Flowmeter after a Piston Pump After a piston pump Piston Pump pump accumulator Accumulator 1 Note: Please install an accumulator to reduce the vibration. B move to here valve (closed) 10 tektrol@tek-trol.com

11 Installation when T Type line is at Upstream B move to here valve (closed) V1 V2 Note: When the downstream valve (V2) is closed on a T pipe, residual fluid will still move through the flowmeter causing erroneous readings. To correct this please move the valve to the upstream of the meter. Please move the valve to the upstream of the meter to avoid this happening. tektrol@tek-trol.com 11

12 Model Chart Example Tek-Vor 1300C 050S W I S 1 B Tek-Vor 1300C-050S-W-I-S-1-B Series Size Tek-Vor 1300C 025S 00S 050S 00S 100S 150S 200S 250S 300S 025M 00M 050M 00M 100M 150M 200M 250M 300M Vortex Mass Flowmeter 1", ±1.0% Accuracy, Standard Vortex Meter 1-½", ±1.0% Accuracy, Standard Vortex Meter 2", ±1.0% Accuracy, Standard Vortex Meter 3", ±1.0% Accuracy, Standard Vortex Meter ", ±1.0% Accuracy, Standard Vortex Meter 6", ±1.0% Accuracy, Standard Vortex Meter ", ±1.0% Accuracy, Standard Vortex Meter 10", ±1.0% Accuracy, Standard Vortex Meter ", ±1.0% Accuracy, Standard Vortex Meter 1", ±1.0% Accuracy, Multi-Variable Vortex Meter 1-½", ±1.0% Accuracy, Multi-Variable Vortex Meter 2", ±1.0% Accuracy, Multi-Variable Vortex Meter 3", ±1.0% Accuracy, Multi-Variable Vortex Meter ", ±1.0% Accuracy, Multi-Variable Vortex Meter 6", ±1.0% Accuracy, Multi-Variable Vortex Meter ", ±1.0% Accuracy, Multi-Variable Vortex Meter 10", ±1.0% Accuracy, Multi-Variable Vortex Meter ", ±1.0% Accuracy, Multi-Variable Vortex Meter Process Connection Output W F T I R Wafer (Comes with two 150# ANSI adapters) 150# ANSI 300# ANSI -20 ma, Pulse -20 ma with ART RS5 Temperature Rating S M 302 F (150 C) 2 F (250 C) 662 F (350 C) (Standard Vortex Only) Transmitter 1 2 irect Mount Remote Mount iagnostics B Bluetooth tektrol@tek-trol.com

13 Popular Models Model Number 1300C-025M-W-I-M-1-B 1300C-050M-W-I-M-1-B 1300C-00M-W-I-M-1-B 1300C-100M-W-I-M-1-B 1300C-025S-W-I-M-1-B 1300C-050S-W-I-M-1-B 1300C-00S-W-I-M-1-B 1300C-100S-W-I-M-1-B escription 1" Multi-Variable, Wafer, irect Mount, Bluetooth, 2 F 2" Multi-Variable, Wafer, irect Mount, Bluetooth, 2 F 3" Multi-Variable, Wafer, irect Mount, Bluetooth, 2 F " Multi-Variable, Wafer, irect Mount, Bluetooth, 2 F 1" Standard, Wafer, irect Mount, Bluetooth, 2 F 2" Standard, Wafer, irect Mount, Bluetooth, 2 F 3" Standard, Wafer, irect Mount, Bluetooth, 2 F " Standard, Wafer, irect Mount, Bluetooth, 2 F tektrol@tek-trol.com 13

14 Customer Service and Support ControlFluid TEMATION C reserves the right to change the designs and/or materials of its products without notice. The contents of this publication are the property of TEMATION and cannot be reproduced by any other party without written permission. All rights reserved. Copyright 2016 TEMATION C TEMATION C OC # TE/A/10110/TE-VOR/[9] Tek-Trol is a fully owned subsidiary of TEMATION C. We offer our customers a comprehensive range of products and solutions for process, power, and oil and gas industries. Tek-Trol provides process measurement and control products for Flow, evel, Temperature and Pressure Measurement, Control Valves, and Analyzer systems. We are present in 15 locations globally and are known for our knowledge, innovative solutions, reliable products, and global presence. Tek-Trol C 796 Tek rive Crystal ake, I 6001 USA Tel: , Fax: tektrol@tek-trol.com Flow evel Temperature Pressure Valves Analyzers Accessories TekValSys