S.V.LABS PVT.LTD. SY.NO. 501,506 & 507, KOYYALAGUDEM VILLAGE, CHOUTUPPAL MANDAL, NALGONDA DISTRICT, TELANGANA

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1 S.V.LABS PVT.LTD. SY.NO. 501,506 & 507, KOYYALAGUDEM VILLAGE, CHOUTUPPAL MANDAL, NALGONDA DISTRICT, TELANGANA PRE FEASIBILITY REPORT S.V. Labs Pvt. Ltd. Plot No: 3,4&5, First Cross, Anrich Industrial Estate, IDA Bollaram, Medak Dist Phone: E mail: svlabspltd@gmail.com SUBMITTED TO MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGE GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

2 Pre Feasibility Report S.V. Labs Pvt. Ltd., Survey No.501,506 & 507, Koyyalagudem Village, Chotuppal Mandal, Nalgonda District, Telangana. 1. Executive Summary S.V.Labs Pvt.Ltd., proposed to expand its Bulk Drug & Intermediates Manufacturing Unit at Sy.No.501,506,507,Koyyalagudem Village, Chotuppal Mandal, Nalgonda District, Telangana. The total area acquired for proposed expansion in addition to existing areas is 6 acres. The site is having a longitude E and latitude N. The site is surrounded by Vacant land followed by National Highway No:65 at a distance of 600m in north direction, vacant land in south direction, M/s. Yegna Manojavam Drugs & Intermediates land in east direction and M/s. Meenakshi Agro Chemicals in the west direction. National Highway-9 is at a Distance of 0.4 Km in north direction to the site. Tangallapalli chervu is at a distance of 5.5 km in south direction. There is no sanctuary and national park within 10 km radius of the site. There are six reserve forests in the study area; Lakkaram RF at a distance of 2.2 km in northeast direction, Chauttuppal RF at a distance of 5 km in northeast direction, Malkapuram RF at a distance of 2.3 km in west direction, Hafizpura RF at a distance of 5.1 km in southwest direction, Rajkonda RF at a distance of 7.5 km in south direction, Meharnagar RF at a distance of 9.4 km in northwest direction. 2. Introduction of the Project / Background Information: 2.1 Identification of Project and Project Proponent: The objective of this pre-feasibility study is to provide information for proposed expansion of Bulk Drug and Intermediates Manufacturing with Production Capacity from 10.5TPM to 152 TPM at Sy.No.501,506,507,Koyyalagudem Village, Chotuppal Mandal, Nalgonda District, Telangana. The expansion entails a capital cost of Rs. 20 crores towards additional production block, utilities and modernization of zero liquid discharge facility, debottlenecking by way of incorporating the advanced technology and state of the art equipment. The proposal is for expansion of synthetic organic manufacturing unit in the existing unit of area 6 acres. 1 P age

3 2.1.1 Brief description about directors Sri. D. NARASIMHA REDDY Sri D.Narasimha Reddy: Managing Director of S V Labs Private Limited aged about 50 years, is a mechanical engineer by qualification. He has about 30 years of experience in the field of Innovation, Projects, Engineering /Maintenance, Production in various firms in India including the Indian pharma giant Dr.Reddys and Raasi Ceramics. He is the back bone of all the below mentioned group concerns involving in innovation, engineering & maintenance, planning and commissioning, production of all group concerns. Vijayasri Chemicals, Hyderabad, Andhra Pradesh. Vijayasri Organics Limited, Visakhapatnam, Andhra Pradesh. Vindhya Pharma (India) Private Limited, Hyderabad, Andhra Pradesh. Vindhya Organics Private Limited, Hyderabad, Andhra Pradesh. Sri. P. BRAHMANANDA REDDY Pocha Brahmananda Reddy : Aged about 56 years, is a post graduate in Agriculture, resident of Nandyal, Kurnool dist. Presently he is the member in Board of Management, Acharya NG Ranga Agricultural University, Rajendranagar, Hyderabad. He has created a trend in research hybrid cotton varieties in India and he is the first person to develop most yielding cotton hybrid Brahma in India. He was awarded by Global Economic Council, New Delhi for outstanding contribution in Rural Economic Growth in India and he is also felicitated by the best MNC seed company in the world Monsanto in St.Luis, USA for best business partner with Monsanto India. His line of activities as followed Bharathi Seeds Private Limited, Nandyal ( Formerly M/S Bharathi seeds) Bharathi Brahma Finance & Investments Limited, Nandyal Bharathi Group of Ware housing, Nandyal Sri P.VIJAYA KUMAR REDDY Pati Vijaya Kumar Reddy : Aged about 54 years, is a post graduate in Organic Chemistry, resident of Hyderabad. He has an Experience of 30 Years in Bulk Drug Industry having worked in Research and Development and Production Department. He has worked in SOL, Medicorp and Matrix Labs (Mylan). He is the Director for the last 10 years for S V LABS PVT LTD. 2 P age

4 2.2 Brief Description of Nature of the Project : The Bulk Drug & Intermediates manufacturing will involve series of chemical reactions to get the final Product. The products of reaction are purified, filtered and dried before packing the final product. The Chemical reactions require various supporting services like Heating, Cooling and Agitation etc. 2.3 Need for the project and its importance to the country and or region: World population is growing at an alarming rate. In the Indian sub continent population growth is more than that of developed countries. To meet the needs and comforts of ever-growing population industrialization became inevitable. For the growing population the needs of health care substitutes are also increasing. 2.4 Demands-Supply Gap : The project is envisaged to meet the demand supply gap in both domestic market and export market, as API demand is increasing day by day. 2.5 Imports Vs. Indigenous Production: The project shall meet the reduce imports in some of the intermediate products and also enhance the foreign exchange reserves in view of the proposed exports of few products. 2.6 Domestic/export Markets: The products shall cater to both domestic and export markets. 2.7 Employment Generation (Direct and Indirect) due to the project: The present project for manufacturing of Bulk Drugs & Intermediates requires substantial handling of raw materials, goods in process and finished goods. It is expected that the following employment will be generated by the project: 3. Project Description 3.1 Type of Project including interlinked and interdependent projects, if any: S.V. Labs Pvt. Ltd., proposes to expand the Manufacturing capacity from 10.5 TPM to 152 TPM by addition of production block, additional facility for utility proposed and enhancement of ZLD system at Sy.No. 501, 506 & 507, Koyyalagudem Village, Chotuppal Mandal, Nalgonda District, Telangana. 3 P age

5 3.2 Size or magnitude of operation: S. V. Labs Pvt. Ltd., Located at Sy. No. 501, 506 & 507,Koyyalagudem Village, Chotuppal Mandal, Nalgonda District, Telangana.Obtained consent and authorization (CFO) for manufacturing of 10.5 TPM of Drugs & Intermediates vide Letter No. TSPCB/RCP/NLG/16593/CFO&HWM/HO/ dated It is proposed to expand the manufacturing capacity from 10.5 TPM to 152 TPM by addition of production block, additional facility for utility proposed and enhancement of ZLD system. Capacity after proposed expansion is presented in Table A-1. Table A-2 Manufacturing Capacity After Expansion S.No Name of the Product Capacity Kg/day TPM 1 Cetirizine Dihydrochloride Carvedilol Terbinafine Hydrochloride Omeprazole Fluconazole Cis-Bromo Benzoate Amino-1-Methyl-3n-Propyl Pyrazole5- Carboxamide Trityl Tetrazole Bromomethyl Biphenyl Thionordiazepam Tetralone Citalopram Hydrobromide Losartan Potassium CBX SSB Acetyl Thiophene Bosentan Dapagliflozin propanediol Ponatinib Pozaconazole Vidagliptin Abacavir Sulfate(CHN) Sumatriptan(KSM) Amlodipine Maleate BBFA Ezetimibe Methyl 2- (2-Chlorophenyl) Aceetate Trityl Chloride Atorvatatin Calcium Pregabalin Rosuvastatin Clacium Rabeprazole Sodium Sildenafil Citrate Quetiapine Fumerate Darunavir Ethanolate Total (Worst Case 12 Products) P age

6 3.3 Process Description with process details (a schematic diagram/flow chart) Process description is as in the form I Annexures. 3.4 Raw material required along with estimated quantity likely source, marketing area of final product/s, mode of transport of raw material and finished product. All the raw materials required for manufacturing mostly available in India or from abroad. There are no banned chemicals or products which are proposed to be used. It is proposed to enter into long term arrangements with some of the raw material suppliers both in India and overseas to avoid shortages at any time. 3.5 Availability of water its source, energy/power requirement and source should be given The required water shall be drawn from ground water sources in addition to reuse of treated wastewater. The total water requirement after expansion is of 190.9KLD consisting of 110.9KLD fresh water and 80KLD of recycled water. Total water balance is presented in Table below. Table A-6 Total Water Balance After Expansion Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process Washings 5 5 Scrubber 3 3 Boiler Feed Cooling Tower RO/DM Plant 8 8 Domestic Gardening 3 3 Gross Total Total Electricity: The required energy shall be drawn from TSPDCL. DG set of 1000 KVA is proposed in addition to existing 380 KVA and 250 KVA DG sets. It is proposed to establish 6 TPH coal fired boiler in addition to existing 4 TPH coal fired boiler to meet the steam requirement both for process and ZLD system. 5 P age

7 3.6 Quantity of wastes to be generated (liquid and solid) and Scheme for their Management/disposal: The sources of effluent generation from the plant are from the process, Floor & reactor washings, Utilities, QC, R&D, Scrubber and plant domestic waste. The Effluent Treatment details and the Solid Waste Management details are listed in the below tables. Quantity of Effluent Generated and Mode of Treatment Description Quantity (KLD) Mode of Treatment Permitted After Expansion HTDS Effluents (TDS & COD> mg/l) Process Sent to Stripper followed by MEE Washings 3 5 and ATFD. Stripper Condensate sent to Cement Plants for Co- Incineration. MEE and ATFD Condensate sent to Biological treatment plant followed by RO. RO rejects sent to MEE and permeate are reused in cooling towers and boiler make-up. Scrubber Effluent 1 3 Sent to MEE followed by ATFD, RO/DM rejects 8 Biological treatment plant and RO. Total - I LTDS Effluents (TDS & COD< mg/l) Boiler Blow downs 3 4 Sent to Biological Treatment System Cooling Tower Blow 10 followed by RO. RO permeate downs Domestic 2 5 reused for cooling towers and boiler makeup. RO rejects sent to MEE. Total - II 5 19 Grand Total (I+II) P age

8 Table A-6 Total Solid Waste Generated and Mode of Disposal S.No Description Units Quantity Mode of Permitted After Expansion Treatment/Disposal 1 Ash from Boiler TPD 9 23 Sold to Brick manufactures and cement plants 2 Organic residue TPD Sent to TDSF/Cement Plants for Co-incineration 3 Solvent Residue TPD 1.9 Sent to TSDF/Cement Industries 4 Stripper Distillate KLD Sent to Cement Industries 5 Spent Carbon Kg/day for Co-incineration. 6 Inorganic Residue Kg/day Sent to TSDF 7 Evaporation salts TPD Sent to TSDF 8 ETP Sludge Kg/day Sent to TSDF 9 Detoxified containers No.s/Yr Sold to authorized vendors 10 Waste oil LPA Sent to Authorized Recyclers 11 Used batteries No.s/Yr 5 12 Sent to Authorized Recyclers 4. Site Analysis 4.1 Plant Location The site is having a longitude E and latitude N. The site is surrounded by Vacant land followed by National Highway No:65 at a distance of 600m in north direction, vacant land in south direction, M/s. Yegna Manojavam Drugs & Intermediates land in east direction and M/s. Meenakshi Agro Chemicals in the west direction. National Highway-9 is at a Distance of 0.4 Km in north direction to the site. Tangallapalli chervu is at a distance of 5.5 km in south direction. There is no sanctuary and national park within 10 km radius of the site. There are six reserve forests in the study area; Lakkaram RF at a distance of 2.2 km in northeast direction, Chauttuppal RF at a distance of 5 km in northeast direction, Malkapuram RF at a distance of 2.3 km in west direction, Hafizpura RF at a distance of 5.1 km in southwest direction, Rajkonda RF at a distance of 7.5 km in south direction, Meharnagar RF at a distance of 9.4 km in northwest direction. 5. Planning Brief: The project is envisages to be completed in Phase wise as it involves installation of higher capacity processing equipment s besides improving of yield and the 7 P age

9 production shall be initiated thereon. Consultants are identified for preparing the detailed project report. 6. Proposed Infrastructure: 6.1 Power Requirement and Supply/Source The required energy shall be drawn from TSPDCL. The power shall be drawn from existing DG sets during load shut downs. DG set of 1000 KVA is proposed in addition to existing 380 KVA and 250 KVA DG sets. It is proposed to establish 6 TPH coal fired boiler in addition to existing 4 TPH coal fired boiler to meet the steam requirement both for process and ZLD system. 6.2 Utilities List of Utilities S.No Utility Permitted Proposed After Expansion 1 Coal Fired Boilers (TPH) 2 DG Sets (kva)* 1x380 1x 250 * DG set will be used during load shut down x4 1x6 1x1000 1x1000 1x380 & 1x250 Equipments The basic technology involved in the manufacturing of Bulk drugs is the process Kettles, Heat Exchangers, Centrifuges, and Storage Tanks. To support the process equipment Boilers, Chilling plants, Cooling Towers Etc. are required. All the above equipment can be sourced indigenously and the lead time to supply the equipment will not exceed 20 weeks. 6.3 Waste management Liquid Effluents The main sources of effluent generation from the plant are process, washings, Scrubber, blow downs from utilities like cooling tower, boiler & domestic effluents. The process effluents are segregated on the basis on TDS and COD loads and treated in Effluent treatment system. The effluent generated from the domestic sent to biological treatment plant along with LTDS effluents. Treated effluent reused for cooling towers make-up. 8 P age

10 Air Pollution The sources of air pollution from the plant are from utilities existing and proposed. The emissions from the boilers are passed through bag filters before releasing into atmosphere through a chimney. Coal Ash will be collected in ash silo to dispose in closed condition The stack heights are provided as per the guidelines of CPCB for effective stack heights. Solid waste Solid wastes are generated from the process, solvent distillation, collection/neutralization tank, waste oil from DG sets, used batteries from DG sets. The ash from boiler is sold to brick manufacturers. The solid wastes; evaporation salts, wastes from the process in inorganic form i.e., process salts and filtration aids shall be disposed to the TSDF, while the hazardous wastes of organic nature i.e., distillation residues shall be disposed to authorized cement units and other wastes like used oil and used batteries shall be sent to authorized recyclers. The other solid wastes expected from the unit are containers, empty drums which will be used for packing product, and or returned to the product seller or sold to authorized buyers after detoxification, while the sludge from treatment plant shall be sent to TSDF. 7. Rehabilitation and Resettlement (R&R) Plan Not applicable as the land area is in the existing plant premises. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given) Within three months as it involves installation of higher capacity processing equipment s besides improving of yield and the production shall be initiated there upon. 8.2 Estimated project cost along with analysis in terms of economic viability of the project The estimated cost of the project is approximately Rs. 20 crores Project Cost Rs. In Crores Land & development 0.2 Plant& machinery 12 Civil buildings 2.2 ETP Plant & other environmental P age

11 infrastructure Total 15.9 Pipe lines & insulation 20% on plant & machinery 1.8 Electricals & instrumentation 10% on plant & machinery 1.2 Erection & commissioning & painting 0.9 Safety equipment 0.2 Total 4.1 Project Cost P age