FilCORE` C O R P O R A T I O N. w w w. f i l c o r e. c o. k r

Transcription

1 FilCORE` C O R P O R A T I O N Polysulfone Hollow Fiber Membrane

2 Company Introduction - Company History and etc. - Product Introduction

3 Company Introduction Company Name C E O Foundation Main Product Address Employee Filcore., Co. Ltd. Kim, Seong-Hyun January/ 26/ 2007 UF/ MF Hollow Fiber membrane & Element (Module) #3Ba-211, Shihwa Industrial Complex, Jeongwang-dong, , 2, Siheung-si, Kyeonggi-do, KOREA ( ) 936) Approx. 60 Contact Us Tel: , 3988, Fax: URL: filcore@filcore.co.kr

4 Company History ISO 14001:2004 Certified by ICR Participate exhibition in Netherland (Aquatech Amsterdam 2013) Participate exhibition in Indonesia (Jakarta 2013) NSF/ANSI Standard 42 Certified for UF element/module (No. C /7-01) Expansion of 5 th. Manufacturing Facility Export to India (Aqua mall & KENT R/O System) Selected as a Export Promising Small and Medium Enterprise (No Kyeonggi-255) ISO 9001:2008 Certified by ICR (Registration No. Q470910) Expansion of 4 th. Manufacturing Facility Direct Export to CHINA (Kortech) Expansion of 3 rd. Manufacturing Facility Foundation of Industry Research Institute (KOITA) Confirmation of Venture Company (No ) Expansion of 2 nd. Manufacturing Facility Expansion of 1 st. Manufacturing Facility Patent Application (No ) Groove device for Hollow Fiber Membrane Potting & Centrifugal Potting System with the device Patent Application (No ) Polysulfone Hollow Finer Membrane with prominent LP Property & its Manufacturing Method Product Launching (UF Hollow Fiber Membrane for Water Purifier & Bidet) Mass Production TEST & Completion of UF Hollow Fiber Membrane Development & Manufacturing facilities Foundation of FILCORE Co., Ltd.

5 MANUFATURING PROCESS (1) Make-up Dope I.C.S. Drying Control Time&Temp. Over 99% Coagulation H.F. Formation Pore Formation Sealing Hot Wire Sealing Winding Bobbin turning Times Fiber Numbers Casing Insert Bundle Rinsing Hot Bath Treatment Dehydration Potting Centrifugal Method Use P.U. Bundling Bundle Length Bundle Shape Cutting Make Open End Blockage Check

6 MANUFATURING PROCESS (2) Inner Coagulation Nozzle Polymer Solution Come out Inner Coagulation Hydrophile Improvement Solution Hydrophobic Improvement Solution Hydrophile Improvement Solution Hydrophobic Improvement Solution Hydrophile Improvement Solution Hydrophobic Improvement Solution Porus Hollow Fiber Membrane Manufacture Inner coagulation

7 MANUFATURING PROCESS (3) Make-Up Inner coagulate Solutions DOPE I.C.S. Mixing Solution Mix material Mixing Solution H.F. Formation Pore Formation Winding & Rinsing Bobbin turning Times Fiber Numbers Hot Bath Treatment Dehydration

8 MANUFATURING PROCESS (4) BUNDLING Bundling Length Bundling Shape DRYING Control Time & Temp. Over 99%

9 MANUFATURING PROCESS (5) Air Vent SEALING Hot Wire Sealing POTTING Centrifugal Method Use P.U. CASING Insert Bundle

10 MANUFATURING PROCESS (6) <Before cutting> <After cutting> CUTTING Make Open End Blockage Cheek Quality Control Particle Count

11 MANUFATURING PROCESS (7) <Visual Inspection> <Packing> Quality Control Visual Inspection Packing

12 Quality Control (Q.C.) PROCESS (1) I. Liquid Permeation Inspection (L.P. Test) - Flux check. (Sampling Test) PS II. Bubble Point Test (B.P. Test) - Pore Size check. (Sampling Test) III. IV. Particle Counter Test - Pore Size, Potting State, Fiber State, and Final product Acceptance or Rejection % Test Visual Inspection - Appearance of the product. (Each process)

13 Quality Control (Q.C.) PROCESS (2) Long term flow TEST - Measure lifetime of membrane use a flow meters. Pressure gauge Filter1 Pressure control valve Pump Flow control valve TANK Pressure gauge Filter 2 Pump Pressure control valve Flow control valve

14 FEATURES of PRODUCT(1) I. Main Material: Poly-Sulfone (P.S.) II. III. IV. - Safe & High Performance Material Superior Hydrophilic Property. - Low Fouling by Hydroplaning Prominent Pore Distribution. - Pore Size: Nominal 0.1 μm - Perfect Bacteria Removal - Porous Membrane - Longer Life-time Strict Quality Control % Particle Challenge with Laser Counter.

15 FEATURES of PRODUCT(2) I. Hollow Fiber for In-Line Filter. II. Various Sizes & Designs. III. Reliable Quality & Supply. IV. - Water Purifier, Ice-Maker, and etc. - Ordering Productions are available. - We supply to WATTS in U.S.A. - World Wide Sales : Asia, Europe, America. The Low Cost Alternative to RO! - No Waste of water. - No sumps, no additional pressure. - Less Cost. V. Including Air-Vent to Element. - To Prevent UF filter from Air-Block. - See the attached file; Air-Block

16 MARKETING STATE Domestic Marketing I. UF (for Water Purifier) - Supply to DongYang MAGIC & Chung-Ho etc. II. III. UF (for Water Ionizer) UF (for Bidet) - Our Know-how & Technology to Water Ionizer. - Supply to WoongJin COWAY via Picogram Co., Ltd. Overseas Marketing I. Japan - Supply to KITZ MF. II. Europe (Russia, German, France, Etc.) III. China, U.S.A. - Supply to WATTS, MEDIA, and etc. IV. East Asia (Thailand, India, Vietnam)

17 Technical Introduction 1. Manufacturing Theory

18 C O R P O R A T I O N SEM (Scanning Electron Microscope) Cross Section(1) Cross Section(2) * SEM 10,000 - Thick Outside Skin Layer. (Depth of Filtration Area : Approx. 10~15 ) - Filtration Direction : From Outside to Inside. - Fine & Maximized number of Pore Distribution. - Variously entangled fine Pores within Skin-Layer. Inside View ( 1k) Outside View ( 1k) * SEM 50,000 ilcore.co.kr

19 Technical Introduction 2. Pore Structure Comparison

20 Structure Comparison (1) * SEM 10,000(Other company) * SEM 10,000( 10,000(Filcore) : Water Contact Area : Water Contact Area - Water contact Area is also increased by increased surface roughness. - More contact area takes the same effect as more surface area of membrane. - By the reason above, initial Flow-Rate is far superior to other products.

21 Structure Comparison (2) * SEM 50,000(Other company) * SEM 50,000( 50,000(Filcore) : Pore : Pore - Fine & Maximized number of Pore Distribution. - Variously entangled fine Pores within Skin-Layer. - By increased surface roughness, it is possible to get more pores in same area.

22 Filcore (Low Turbidity) : Water Passageway : Particle : Pore

23 Other Company (Low Turbidity) : Water Passageway : Particle : Pore

24 Technical Introduction 3. Life-Time Test (Comparison) Results

25 Life Time Test Results (in Korea) Filtration Capacity A- 社 Filcore Flux( ml /min) Total Amount(Liter)

26 Life Time Test Results (in Japan) Ability for filtration of PES and PSf

27 CARTRIDGE FILTER Permanently Hydrophilic Highly Asymmetric Poly-Sulfone Membrane media Prominent Flow Rates & Long Life-time Good Chemical Compatibility Nominal Pore Size of 0.1μm (>99.9% Retention Rating SPECIFICATIONS MEMBRANE TYPE Flux LP Operating Pressure Differential Pressure 6,000 ml /min (10inch) 40±5(cc/ cm2 min(kgf/ cm2 ) 1.4kgf/ cm2 (Fixed Pressure) <0.1 kgs/ cm2 Temperature 77 (25 ) Type Material Pore Size Fiber Od/Id Configura tion Hollow Fiber Poly-Sulfone Nominal 0.1 μm 590/390±30 μm Dead-End Type

28 VIRUS ELIMINATION We are currently working on a new product for elimination bacteria as well μm as virus μm This product is expected to be especially useful for emergency relief goods, use immediately to river water and water from the stream. We are expecting that launch this new CATEGORY Material Pore Size Fiber Od/Id Flow Rate Flow Path Bacteria Elimination Virus Elimination product within a matter of months. STANDARD Poly-Sulfone Less than 0.01μm Less than 1.0mm / 0.05mm 1.0ml / cm2 min Outside-In More than Log7 More than Log5

29 Membrane for Virus Removal Development Report *Development Targets 1.2 Flux MWCO Flux (Lpm) MWCO (Molecular Weight Cut Off) 10 0 Filcore Target Flux : 1.0Lp MWCO : 100,000 Pore : 0.02 μm After Treatment :No post-processing Filcore Present Flux : 0.1Lp MWCO : 100,000 Pore : 0.02 μm After Treatment :No post-processing Product Market Flux : 0.5Lp MWCO : 100,000 Pore : 0.02 μm After treatment : Glycerin 0

30 PS Material Test Resort ABS(GP-35) ROHS

31 Certificate of P.U. Test Resort for P.U.(ROHS) Test Resort for UF Membrane(ROHS)

32 UF Eradication rate test UF TOC TEST

33 Certificate of Inspection Imports Sheet Of Quality Guaranteed