Installation and Maintenance Manual For Delta Star Water-cooled Marine Duty In-Line Water Heat Pumps (Models DSHP-4-WCMD thru DSHP-10-WCMD)

Transcription

1 Aqua Lgic, Inc Camin Ruiz. San Dieg, CA PH: Fax: Website: Installatin and Maintenance Manual Fr Delta Star Water-cled Marine Duty In-Line Water Heat Pumps (Mdels DSHP-4-WCMD thru DSHP-10-WCMD) DSHP-9-WCMD shwn Use Quick Install page fr easy setup. 1

2 Thank yu fr selecting an Aqua Lgic Water-cled Marine Duty Delta Star Heat Pump. We have endeavred t manufacture the mst reliable and efficient water Heat Pump available. Our highly trained technicians use premium quality cmpnents t assemble equipment that will perate faithfully fr years. Yu can call us r visit us n the web fr technical assistance befre and after the sale. We are cmmitted t making sure that yu are satisfied with yur Aqua Lgic Heat Pump nw and in the future. Please take sme time t familiarize yurself with the infrmatin in this manual s that yu can get the mst frm yur Heat Pump. Dn t hesitate t cntact us if we can assist yu further. 2

3 Quick Install fr yur Aqua Lgic Delta Star Heat Pump Unpack yur Delta Star Heat Pump: Carefully remve the Heat Pump frm the bx by reaching underneath the Heat Pump and lifting it by its base. NEVER lift the Heat Pump by its cver t avid persnal injury r damage t the Heat Pump (See illustratin). Use a Phillips head screwdriver t remve the tw screws n ppsite ends f the cver. Place yur Aqua Lgic water Heat Pump: Place the water Heat Pump n a sturdy flat surface. Make sure that the unit is resting n its base t avid damage. If yu place the Heat Pump in a cabinet, allw at least ½ f space between the Heat Pump and the walls f the cabinet t avid vibratin and nise. YES NO Hw t lift yur Aqua Lgic Heat Pump Delta Star Plumbing: Yur Aqua Lgic flw-thrugh Heat Pump requires an external water pump (nt supplied) fr prper peratin. The Heat Pump shuld be the last piece f equipment in the plumbing befre the water is returned t the tank r sump (after pump and filters). Use male-pipe-thread (MPT) fittings f the diameter belw t cnnect yur Heat Pump t yur system. Use the same r larger diameter pipe r hse fr yur plumbing fr best water flw. We suggest installing unins and ball valves (nt included) n the inlet and utlet f the Heat Pump fr easier installatin and remval f the Heat Pump frm the system fr maintenance r repair (if necessary). Be sure that the water flw thrugh yur Aqua Lgic Heat Pump ges int the water inlet (bttm) and ut the tp t prevent ptential damage (see illustratin). If yu use flexible hse t plumb yur system r cnnect yur Heat Pump, make sure that the hse is nt kinked t prevent restricted flw and ptential damage t yur Heat Pump. Avid elbws in yur plumbing t minimize flw lss thrugh yur system. Fr mst efficient peratin, we recmmend the minimum and maximum flw rates listed in the specificatins sheet fr each mdel. D NOT perate the Heat Pump withut adequate water flw. Cndenser and Evapratr Water in and utlets Electrical Hkup: We suggest using a dedicated pwer circuit fr best peratin and lngest life f the Heat Pump. The circuit must be rated t handle the maximum lad f the Heat Pump. We highly recmmend that yu use a grund-fault interrupter (GFI) t avid electrical shck. Yu can btain an inline GFI frm Aqua Lgic, a lcal hardware stre if the utlet in the wall des nt have a GFI installed. Avid using an extensin crd n yur Heat Pump. Temperature cntrller installatin: Fllw the instructins included with the cntrller t install it. Install the sensr fr the cntrller upstream (ahead) f Heat Pump. Plug the Heat Pump int the cntrller. Plug the cntrller int the wall utlet. Prgram r adjust the cntrller t yur desired temperature. (see Heat Pump Cntrller Prgramming) Yur Aqua Lgic Heat Pump is nw installed and ready fr peratin! 3

4 WARNING: DO NOT ver tighten water fittings. HEAT PUMP SET-UP AJUSTMENTS Munt Heat Pump n a flat pad and away fr water spray. Give at least 1 ft all the way arund unit fr servicing. Install evapratr water inlet and utlet. Install cndenser water inlet and utlet. Test water fittings fr leaks. Apply electrical pwer t the Heat Pump. Adjust the cntrller t the desired water temperature. (See "Operatin and Prgramming") Imprtant: Regulate cndenser water until pressure n the pressure gauge reads between 115 t 125 PSIG fr mdels DSHP-4-WCMD thru DSHP-9-WCMD and 195 t 220 PSIG fr mdel DSHP-10-WCMD. Check after 15 minutes f run time, adjust the water flw (if needed) t the crrect pressure. Warning: This unit must have prper water flw rate bth n the evapratr and the cndenser t perate crrectly. 4

5 HEAT PUMP 2 STAGE CONTROLLER PROGRAMMING STEP ANNUCIATOR DESCRIPTION DISPLAY 1 F r C Fahrenheit r Celsius Scale F 2 S1 (blinking) Stage 1 Set pint Temperature 3 DIF1 (blinking) Stage 1 Differential DIF1 Temperature 1 4 C1/H1 Stage 1 Heating Mde H1 5 S2 (blinking) Stage 2 Set pint Temperature S DIF2 (blinking) Stage 2 Differential Temperature DIF2 1 7 C2/H2 Stage 2 Cling Mde C2 S1 Liquid Crystal Display (LCD) The LCD display prvides a cnstant readut f the sensr temperature and indicates if the utput relay is energized. When the S1 r S2 annunciatr is cnstantly illuminated during peratin, the relay is energized. The display is als used in cnjunctin with the keypad t allw the user t adjust the set pint temperature, differential and heating /cling mdes. Prgramming Steps and Display The cntrl can be prgrammed in fur simple steps using the LCD display and the three keys n the face f the cntrl. (See pht fr display and keys.) NOTE: Stage 1 must be set fr heat mde and Stage 2 fr cl mde fr crrect peratin. 1. T start prgramming, press the SET key nce t access the Fahrenheit/Celsius mde. The display will shw the current status, either F fr degrees Fahrenheit r C fr degrees Celsius. Then press either the up arrw r dwn arrw key t tggle between the F r C designatin. 2. Press the SET key again t access the heat mde set pint temperature. The LCD will display the current set pint temperature and the S1 annunciatr will be blinking t indicate that the cntrl is in the set pint mde. Press either the up key t increase r dwn key t decrease the set pint t the desired temperature. 3. Press the SET key again t access the heat mde differential temperature. The LCD will display the current differential and the DIF 1 annunciatr will be blinking t indicate that the cntrl is in the differential mde. Then press either up key t increase r the dwn key t decrease the differential t the desired setting (minimum 1 F, maximum 30 F). 4. Press the SET key again t select heat mde. The LCD will display the current mde: C1 r H1. Then press either up key t increase r the dwn key t select the crrect Stage 1 mde. Stage 1 MUST be in the H1 mde fr crrect peratin. 5. Press the SET key again t access the chill mde set pint temperature. The LCD will display the current chill set pint temperature and the S2 annunciatr will be blinking t indicate that the cntrl is in the set pint mde. Then press either the up key t increase r dwn key t decrease the set pint t the desired temperature. S1 and S2 shuld bth be set fr the same temperature. 6. Press the SET key again t access the chill mde differential temperature. The LCD will display the current differential and the DIF 2 annunciatr will be blinking t indicate that the cntrl is in the differential mde. Then press either up key t increase r the dwn key t decrease the differential t the desired setting (minimum 1 F, maximum 30 F). DIF1 and DIF2 shuld bth be set t the same value fr best results. 7. Press the SET key again t access the heating mde. The LCD will display the current mde: C2 r H2 Stage 2 MUST be in the C2 mde fr crrect peratin. 8. Press the SET key again t exit prgramming mde. Cntrller will display current water temperature. Cntrller will autmatically drp ut f prgram mde and return t perating mde 30 secnds after last key press. 77 Trubleshting Cntrller Errr Messages: Display Messages E1 - Appears when the up r dwn key is pressed when nt in the prgramming mde. T crrect: If the E1 message appears even when n keys are being pressed, replace the cntrl. E2 - Appears if the cntrl settings are nt prperly stred in memry. T crrect: Check all settings and crrect if necessary. EP - Appears when the prbe and r flw switch is pen shrted r sensing a temperature that is ut f range. T crrect: Check t see if the sensed temperature is ut f range. If nt, check fr prbe damage by cmparing it t a knwn ambient temperature between -30 F and 220 F. Replace the prbe is necessary. Als, check fr prper water flw thrugh heater. If water flw is crrect, flw switch. EE - Appears if the EEPROM data has been crrupted. T crrect: This cnditin cannt be field repaired. Replace the cntrl. CL - Appears if calibratin mde has been entered. T crrect: Remve pwer t the cntrl fr least five secnds. Reapply pwer. If the CL message still appears, replace the cntrl 5

6 When Disaster Strikes Yu may have a lt f mney invested in yur aquarium at hme r in the ffice. Or yu may have valuable dllars invested in seafd fr yur stre r restaurant. Unfrtunately, equipment r electricity may fail at the mst inpprtune time. What can yu d t minimize the risk in such an event? Based upn ur years f experience in the aquatic life supprt industry, we recmmend the fllwing: Always have ALL f the electrical equipment cnnected t grund fault interrupt (GFI) circuits. D nt verlad electrical circuits. Add the aquarium system and livestck t yur hmewner s r renter s insurance plicy if allwable. Mnitr yur system clsely during the first few weeks f peratin. Make sure that everything is wrking crrectly. Call it a shakedwn cruise. Check the cnditin f yur equipment regularly. Keep it clean. Yu dn t take yur car n a lng trip withut first changing the il, checking the tires, etc. Why wuld yu ignre maintaining the equipment n yur aquarium? Keep blue ice r bags f ice in the freezer. If yu use ice t help maintain water temperature, leave the ice in the bag s that the water frm the melting ice desn t dilute the water slutin in yur aquarium. Turn ff aquarium lights if the Heat Pump fails. Livestck in the wild have perids f several days when they d nt get intense light. There ARE typhns that can cver an area fr days at a time. Limited use f VHO and halide lamps t avid heat build-up in the tank is far less harmful than extremely high water temperatures. Put a temperature cntrller n the lights t shut them ff and t sund ff an alarm if water temperature rises mre than 5 F abve the Heat Pump set pint. Keep a spare pump n hand in case yur primary pump fails. Maintain a supply f ammnia-neutralizing chemicals such as Amquel. Yu can use them t cntrl ammnia in yur system during a prlnged pwer utage. Be sure t fllw manufacturer s dsage recmmendatins and cmpatibility with rganisms in yur tank. Stck yur aquarium sparingly. Then when disaster strikes (and it usually will sner r later), yu have mre time t fix the prblem befre yu lse livestck. Oversize yur filtratin system. Water quality is the mst critical element fr maintaining healthy fish. On a reef tank, it is easy t invest thusands f dllars fr livestck (nt including hw sentimental yu may be attached t yur livestck). Why nt spend a little mre up frnt fr mre life supprt reserve in case f a disaster? Have a battery-pwered air pump n hand fr extended pwer utages. It will prvide aeratin and mve water in the absence f pwer. In mst areas f the cuntry, ur electrical grid is subjected t surges, spikes, brwnuts and blackuts caused by high peak usage, snwstrms, hurricanes, thunderstrms and mre. A surge prtectr can help with the surges and spikes but they are nt effective in brwnuts. Furthermre, even the best surge prtectr can t prtect against direct strikes f lightning. It takes an uninterruptible pwer supply (UPS) r backup generatrs t prtect against lw vltage and blackuts. And it takes a backup generatr t adequately pwer a Heat Pump especially a ½-HP unit needed n a 300-galln tank. It is very unfrtunate when equipment fails. Hwever, a prudent aquarist shuld have a disaster plan and fllw the mtt, Be prepared. 6

7 Maintenance and Cleaning Yur Aqua Lgic Heat Pump shuld prvide years f efficient and reliable service with a minimum amunt f maintenance. There is n scheduled maintenance and there are nly tw prcedures that can be perfrmed by the user. Cleaning: The cndenser shuld be cleaned ccasinally t remve accumulated rganic material r minerals frm the cil. T see whether the cndenser needs t be cleaned, shine a flashlight thrugh in the water inlet side f the Heat Pump. Yu may als need t remve accumulated rganic material r minerals frm the cil (Evapratr). Organic material may be remved by using a mild chlrine bleach slutin while minerals may be remved by using a dilute muriatic acid slutin, Lime-A-Way r ther hard water depsit remver. Warning: D NOT perfrm bth prcedures at the same time since the cmbinatin f chlrine and acid may cause serius injury r death. Be sure t wear apprpriate prtective gear. Use extreme cautin when using caustic chemicals arund yur system. T remve accumulated rganics (slime): Remve pwer frm the Heat Pump. Wear prtective eyewear, clthing and glves. Mix a slutin f 1 part unscented chlrine bleach t 4 parts water. Use a small pump, pail and hses t run the slutin thrugh the heat exchanger fr abut 10 minutes t flush the rganic materials ut. Rinse the heat exchanger with clear unchlrinated water until yu can n lnger smell chlrine. Allw the heat exchanger t dry and then return the Heat Pump t service. T remve accumulated minerals: Remve pwer frm the Heat Pump. Wear prtective eyewear, clthing and glves. Prepare a slutin accrding t cleaning prduct instructins. Use a small pump, pail and hses t run the slutin thrugh the heat exchanger fr abut 10 minutes t flush the minerals ut. Rinse the heat exchanger with clear unchlrinated water fr at least 30 minutes. Allw the heat exchanger t dry and then return the Heat Pump t service. NOTES: If yu have any questins r cncerns abut maintaining yur Aqua Lgic Heat Pump, please call us at (858)

8 Specificatins Aqua Lgic Water-cled Marine Duty Delta Star Heat Pump features: Nn-txic titanium heat exchanger and cndenser fr use in fresh and saltwater applicatins. Stainless steel stand with ABS prtective cver. Made in the USA Limited 1-year warranty Mdel HP BTU Vlts AMP Refrigerant Evapratr Flw (gpm) Cndenser *Flw (gpm) Evapratr I/O FIPT * Cndenser I/O FIPT Dimensins (LxWxH inches) Weight (lbs) DSHP-4-WCMD 1/ R-134A ¾ ¾ 23 x 14 x DSHP-5-WCMD 1/ R-134A ½ 1½ / ¾ 24 x 16 x DSHP-6-WCMD 1/ R-134A ½ 1½ / ¾ 24 x 16 x DSHP-7-WCMD 3/ R-134A ½ 1½ / ¾ 25 x 21 x DSHP-8-WCMD 3/ R-134A ½ 1½ / ¾ 25 x 21 x DSHP-9-WCMD R-134A ½ 1½ / ¾ 27 x 24 x DSHP-10-WCMD R-417A ½ 1½ / ¾ 31 x 26 x * The cndenser seawater flw rate is based n F entering water temperature. The cndenser head pressure is maintained by metering the water flw via gate valve. 8

9 ONE YEAR LIMITED WARRANTY All Aqua Lgic Delta Star Water-Cled Marine Duty Heat Pumps are warranted against defects in parts and wrkmanship fr a perid f ne (1) year frm the date f riginal end user purchase. The limited warranty cvers nly parts and labr based upn Aqua Lgic service cst. Aqua Lgic is nt liable fr field repair wrk perfrmed withut prir written r verbal agreement and a Repair Authrizatin (RA) number with a fixed maximum charge. The warranty applies nly t the riginal purchaser and is nt transferable. The warranty cvers nly the repair r replacement f Aqua Lgic prducts and is limited t Aqua Lgic s cst f defective parts. Once Aqua Lgic determines that the defect is due t parts r wrkmanship and that the prduct is under warranty, Aqua Lgic will repair r replace the prduct slely at their discretin. Our warranty des nt cver the fllwing: Damage caused by freezing, inadequate water flw, r n water flw. Damage caused by imprper installatin r maintenance by user r their agent. Damage caused due t misapplicatin f prduct. Damage caused by crrsin, abuse, accident, alteratin r imprper use. Damage caused by fld, fire, earthquake, trnad, r ther acts f Gd. Damage caused by electrical spikes, surges, brwnuts, r imprper vltage r amperage. Damage caused by failure f any third party equipment (ie. cntrller, pump, etc.) Incidental damage t ther equipment, prperty r livestck. Warranty will be vided if prduct labels are remved r defaced. In the event f a defect r failure f the prduct please cntact Aqua Lgic immediately fr assistance. Aqua Lgic will at their discretin: Prvide user with replaceable parts t restre their unit t prper peratin. Prvide a Repair Authrizatin (RA) number with a specified dllar limit s that a qualified Technician can prvide a field repair. Prvide a Return Authrizatin (RA) number t return the Heat Pump with riginal packaging t Aqua Lgic, Inc., 9558 Camin Ruiz, San Dieg, CA by prepaid freight. Yu need t include the serial number as well as prf f purchase and/r a cpy f the riginal bill f sale alng with the RA number. COD shipments will be refused. Aqua Lgic shall nt be respnsible fr shipping damage r lss. 9