February 2018 Japan Sanitary Equipment Industry Association

Transcription

1 J S E I A Efforts in the Sanitary Facilities Equipment Industry for Measures Against Global Warming - Results Report for FY 2016 Low Carbon Society Implementation Plan Happy life with Toilets February 2018 Japan Sanitary Equipment Industry Association

2 Contents J S E I A 0. Things pointed out from the council of CO2 reduction last year 1. Overview of Sanitary Equipment Manufacturing Industry 2. Overview of "Low Carbon Society Implementation Plan" of Sanitary Equipment Industry 3. Reduction of Emissions in Domestic Business Activities 4. Enhancing Cooperation between Main Constituents 5. Promotion of International Contribution 6. Development of Innovative Technologies 7. Reduction Target after FY 2020 (formulated February 2015) 1

3 0. Things pointed out from the council of CO2 reduction last year Main comments from the council 1 Strengthen oversees promotion 2 Review CO2 reduction targets of 2020 and 2030 (Since both targets set in 2010 and 2015 are already achieved) J S E I A Revisions in FY2016 reflecting the comments above 1 Publication of achievements on our website (English version) (See page 11 of this document) 2 The targets are expected to review in FY

4 1.Overview of Sanitary Equipment Manufacturing Industry 1 J S E I A Manufacturing Industry Producing Sanitary Equipment - Toilet bowls, urinals, wash basins, etc. - Water related equipment (home, public) Industry size (FY 2016) - Number of companies: 3 Companies - Participating companies: Janis Ltd., TOTO, LIXIL - Market size: approximately 654 billion yen Current State of Industry - In fiscal 2016, the economy was steady because housing investment recovered by low-interest rate and also public investment by fiscal-monetary policy have a positive effect on the economy. The construction investment (transportation infrastructure, hotels and commercial facilities) for upcoming Olympic game 2020 and the expansion of service for tourist from oversee lead to this positive effect. - The number of new housing in FY2016 increased by 6.4% compared to the previous year with 960,000 units and it increased 2 years in a row from last year. - The carbon emission factor associated with the use of electricity which began to decline in FY 2014, continued to decline. - The volume of production which is an indicator of the amount of production activity of the industry was billion yen (3.8% from the previous year and 22.0% increase compared to FY 1990). 3

5 1.Overview of Sanitary Equipment Manufacturing Industry 2 J S E I A Overview of sanitary ceramics production process (representative products of the industry) - About 60% of energy consumption in sanitary ceramics production process is in the firing process - Energy consumption of the entire industry including other production processes is about 60% of electricity, about 40% of fuel Raw Materials Fine Grinding Curing Casting Product Auxiliary Glazing Drying Materials Recycle Raw Materials Fuel Firing Inspection Packing and Shipping Source: Ministry of Economy, Trade and Industry / Trash clipart Waste - Emissions Source: Ministry of Economy, Trade and Industry / Trash clipart 4

6 1.Overview of Sanitary Equipment Manufacturing Industry 3 J S E I A Participation in the Japan Business Federation (Keidanren) Environment Voluntary Action Plan (global warming countermeasures) - From FY 2001, goals were set as the (former) Japan Sanitary Equipment Industry Association, and launched voluntary action WG. - April 2015 The Japan Sanitary Equipment Industry Association and the Japan Toilet Seat Appliances Association merged and newly became the Japan Sanitary Equipment Industry Association", but each Sanitary Facilities and Equipment Manufacturing company continued voluntary action WG. FY 2001 FY 2005 FY 2007 FY 2010 FY 2013 FY 2014 Participated from the 4th Japan Business Federation Voluntary Action Plan Follow-up (Global Warming Countermeasures) Goals set as the former Japan Sanitary Equipment Industry Association Launching of Voluntary Action WG "Reduce CO2 emissions from production factories in FY 2010 by more than 20% compared to FY 1990 levels. Reporting started for Ministry of Economy, Trade and Industry "Global Warming Countermeasure Efforts" Target value raised "Reduce the average value of CO2 emissions during 5 years from FY 2008 to FY 2012 (first restraint period of the Kyoto Protocol) generated in production plants by 25% or more compared to FY 1990 levels" Reduction target of the Japan Business Federation Environmental Headquarters "Low Carbon Society Implementation Plan (Phase I) after Voluntary Action Plan" "Reduce CO2 emissions from production bases in FY 2020 by 35% or more compared to FY 1990 levels. End of reporting on first commitment period settled in the Kyoto Protocol, voluntary action plan target achieved. Average value of results for FY 2008 to FY % (compared to FY 1990) Examine and report reduction target of the Japan Business Federation Environmental Headquarters "FY 2020 and after (Low Carbon Society Implementation Plan (Phase II))" 2015 ~ Continue reporting efforts to the Japan Business Federation and Ministry of Economy, Trade and Industry 5

7 2.Overview of "Low Carbon Society Implementation Plan" J S E I A Target Index: CO₂ emissions (FY 2020) *Formulated in September Reduce CO2 emissions in FY 2020 generated at production bases by 35% compared to FY (As an industry strive to target 40%) Low Carbon Society Implementation Plan Phase I (2020) Background on Target Formulation - The forecast for activities for FY 2011 and later was based on the economic growth rate indicated by the Japan Business Federation Follow-up, and the number of housing construction in the future, progress of trend for toilets in 2 location for renovations and detached houses, standardization of universal design in public spaces and introduction of environmentally friendly products (water conserving toilets) that reduce CO2 emissions during use, etc., were taken into consideration. Applicable to the domestic production bases for sanitary facilities and equipment of each company participating in the Low Carbon Society Implementation plan. 6

8 3.Reduction of Emissions in Domestic Business Activities 1 FY 2016 Achievements *Low Carbon Society Implementation Plan Phase I (2020) - CO2 Emissions: 195,000 t-co2 (-60.7% of FY 1990) * Target achieved J S E I A *Reduction Target (formulated September 2010) Reduce CO2 emissions of FY 2020 by 35% or more (compared to FY 1990) CO₂Emissions [10,000t-CO₂] FY1990 FY1997 FY1998 FY1999 FY2000 FY2001 FY2002 FY2003 CO2 Emissions/ Basic Unit Changes Voluntary Action Plan FY2004 FY2005 FY2006 FY2007 FY2008 FY2009 FY2010 FY2011 FY2012 FY2013 Low Carbon Society Implementation Plan 35%(compare to FY 90)) FY2014 FY2015 FY2016 FY2017 FY2018 FY2019 FY2020 FY2020 FY CO₂Emissions Basic Unit [t-co₂/100 milion yen] achievements prospects target level CO₂Emissions [10,000t-CO₂] CO₂Emissions Basic Unit [t-co₂/100 milion yen] Factor analysis In Sanitary Equipment Industry, CO₂ emission is very influenced by emission factor of electricity because electric power consumption accounts for a large part of total production activity. In FY 2016, it is not only decrease of the emission factor of electricity, but change in fuel and energy-saving efforts each company made also led to reduction of CO₂ emission. This resulted in 2% decrease of CO₂ emission from last year. Due to the same factors as above, CO₂ emissions basic unit also decreased 5.4% from last year even though volume of production has increased. 7

9 3.Reduction of Emissions in Domestic Business Activities 2 J S E I A Continuing manufacture of highly efficient products such as renovation of manufacturing facilities also in FY Each company promoted energy-saving measurements, such as up-dating energy-saving equipment and improving equipment efficiency. -Transitioning to detailed measures however continuing investment in CO2 reduction. Major measures implemented in FY 2016 CO2 Reduction per FY (t-co2) Investment Amount (1,000 yen) Introduction of energy-saving equipment 19 84,700 Updated to highly efficient compressor Updated to highly efficient air conditioning equipment and production facilities 6, ,850 Factory lighting to LED 26 1,450 Compressor updated Consolidation of proces 6 15,900 LED lights installed in factory Transformer updated 5 9,275 Substation updated ,600 Total 6, ,563 Unified management of entire lighting of logistics building 8

10 4.Enhancing Cooperation between Main Constituents 1 J S E I A Improvement and dissemination promotion of low-carbon products - Improved performance of water conserving toilets, integrated bidet toilet seats, etc. - Educational activities on Japan Rest Room Industry Association website. Toilet Bowl Flush Water Volume 1970s: 13 liters 1990s: 8 liters 2006 and later: 6 liters Eco-friendly toilets Energy saving bidet toilet seat (FY 2016, FY 2006 comparison) Hot water storage type: about 20% energy saving On-demand type: about 28% energy saving Eco-friendly toilets Water-saving toilets CO 2 reduction Energy-saving bidet toilet seats Does the toilet save the Earth? If a 13-liter flush toilet is replaced by 6-liter flush toilet, it is going to reduce 26.7kg CO2 a year. This means changing to the latest model with small flush water volume saves not only water, but also reduce CO2 emissions. This leads to Ecofriendly life. If all toilets are replaced by 6-liter flush toilets, The following figures include toilets in public and commercial facilities. that saves 2,025,535m3 water a day and 739,320,275m3 water a year! Bidet toilet seat is a seat that has function to cleanse bottom with hot water. According the Cabinet survey (March 2017), penetration rate for households is about 80%. This means many families use Bidet toilet seats. Energy-saving products save electricity charge and reduce CO2 emissions. 貯湯式2016 年瞬間式2006 年 2006 年 2016 年 135~183 kwh/ 年 230~311 kwh/ 年 171~189 kwh/ 年 58~123 kwh/ 年 Hot water storage type 20% energy saving On-demand type 28% energy saving Hot water storage type: System where water in tank is heated and abundant hot water available by warming water in the tank with a heater, however electricity to maintain heated water necessary. On-demand type: No tank, water instantly heated each time used. Electricity to maintain heat is unnecessary and power consumption is less than "Hot water storage type", however the amount of hot water is limited. Additionally, a large amount of power is needed at instantaneous intervals. 9

11 4.Enhancing Cooperation between Main Constituents 2 J S E I A Efforts at Business Sector - Each company promotes CO2 reduction activities throughout entire company including business sector. Initiatives in Transport Sector - Each company as a consignor, collaborates with transport companies to carry out measures to improve transport efficiency. 1) Review logistics plan (redistribution base improvement, routine routes, etc.) 2) Improve transport efficiency (loading efficiency, request drivers to undertake eco-driving, etc.) 3) Periodic reports as specified consignor of energy conservation law Efforts to disseminate information - Industry Association: Introduce reducing CO2 through water conservation on website. - Individual Companies: Posted environmental initiatives on each company website. Light Switch Array Reduction of showroom lighting

12 4.Enhancing Cooperation between Main Constituents ➂ J S E I A Dispatch of information(to overseas) -Contribution to the environment is introduced on the Association s web site (EN), Toilet Navigation. TOILET NAVIGATION(Japanese) TOILET NAVIGATION (English) 11

13 5.Promotion of International Contribution J S E I A International Contribution through Dissemination of Water Conserving Toilets - Participating in the promotion (Ministry of Economy, Trade and Industry Policy, Construction Materials Industry Association Contracted Project) of Green Construction Materials Business (nickname name), dissemination activities of Japan's water conserving toilet standards (not just "water conserving") but also 1 bowl surface washing, 2 flushing performance, 3 satisfaction of all conveyance performance) to ASEAN countries. - Efforts by individual companies such as "Global introduction and dissemination of water conserving products", "providing simple toilet pans that do not use water" Participation in promotion of Green Construction Materials Business (nickname) Water-saving toilets Vietnam(Green-label Plan) Meeting with VIBM held Global Introduction and Dissemination of Water Conserving Products (Individual Companies) Effort achievements of FY 2016: CO2 emissions reduced by 3.06 million tons - Water conserving toilet shipment ratio / Domestic 79%, Overseas 68% - Water consumption when products used / 740 million m3 reduction Indonesia (SNI revision) Meeting with BSN and other related organizations held When product disseminated with same capacity of 2005 Fiscal 2017 target Volume of contribution to water conservation Reduction of 700 million m 3 JIS A 5207(Ink test) was adopted to SNI for sitting-style toilet When evolved product introduced and disseminated 12

14 6.Development of Innovative Technologies Best Practice, Introduction and promotion of BAT* - Lights switched to LED(Aiming at 100% penetration rate in FY2020) - Update to energy-saving substation facilities(successively introduced from FY 2017) - When updating production facilities, highly efficient equipment is introduce in practical stages and maximum introduction of Top Runner equipment is promoted for production base infrastructure such as air conditioning, lighting equipment, compressors, etc., Introduction of BAT J S E I A The illuminance of the 5,000 units of LED lights for the logistics building can be set for each unit of the lighting areas, allowing unified management in the control room. Updated to the latest compressor Updated to Top Runner transformer * BAT: Best Available Technology 13

15 7. Reduction Target after FY 2020 (formulated February 2015) J S E I A Low Carbon Society Action Plan Phase II (2030) (formulated in February 2015 Review in FY 2017) - Reduction target: Reduce CO2 basic unit by 49% compared to FY 2005 *FY 2030 basic unit: 32t - CO 2/100 million yen (Standard FY, FY 2005) Note: Review of standard year and target value carried out every 3 years. Basis for Setting - In the mid to long term, the trend for the number of housing developments in Japan is on the decline, however production activity volume is anticipated to be steady due to expansion of the home renovation market, development of high value added products by every company and efforts to expand applications. - Additionally, it is anticipated that the volume of production activity will increase, such as the demand rush before consumption tax increase and the special demand from the Tokyo Olympic Games. However, it can be considered that a subsequent reduction in demand reduction will also occur. - The forecast for the long-term trend of the housing construction materials market is that there will be no expansion and will be steady. - On the other hand, fuel conversion that contributed to the reduction of CO2 emissions was completed around FY 2005 and following this, the energy structure became highly depended on electricity and the volume of CO2 emissions derived from electricity increased by more than 50% in FY2013. In the future, use of electricity will further increase with the introduction of automated facilities in the production process and the outlook for the electrical power emission coefficient is also uncertain. 14

16 (Referenace)Achievements J S E I A Significant reduction results anticipated from change in fuel for existing kilns, etc., (shift to small CO2 emission factor fuel) has completed. Transitioning to detailed measures however continuing investment in CO2 reduction. The total reduction of CO2 emissions and investment amount: about 85 thousands t-co2, 11.7 billion yen. FY Total reduction of CO 2 (t-co 2 ) Total investment amount (1,000 yen) ,075 54, ,460 98, , , ,523 46, , , , , , , , , , , , , , , ,657 4,081, ,168 1,103, ,083 1,963, , , ,606 1,052, , ,563 合計 85,365 11,684,110 15

17 J S E I A Happy life with Toilets JAPAN SANITARY EQUIPMENT INDUSTRY ASSOCIATION