ENVIRONMENTAL PRODUCT DECLARATION as per ISO and EN 15804

Transcription

1 ENVIRONMENTAL PRODUCT DECLARATION as per ISO and EN Owner of the Declaration PPG Coatings Deutschland GmbH Programme holder Institut Bauen und Umwelt e.v. (IBU) Publisher Institut Bauen und Umwelt e.v. (IBU) Declaration number EPD-PPG CAC1-EN Issue date 23/11/2015 Valid to 22/11/2020 Water-Based Wood Lacquers Contour Aqua-PU Spray Matt Contour Aqua-PU Spray Satin Contour Aqua-PU Spray Primer Contour Aqua-PU Satin Contour Aqua-PU Matt Vorlack Aqua Sigma Coatings / Umwelt Produktdeklaration Name des Herstellers Name des Produkts

2 General Information Sigma Coatings Water-Based Wood Lacquers Programme holder IBU - Institut Bauen und Umwelt e.v. Panoramastr Berlin Owner of the Declaration PPG Coatings Deutschland GmbH An der Halde 1 D Bochum Declaration number EPD-PPG CAC1-EN Declared product / Declared unit 1 kg of Sigma Coatings water-based wood lacquers This Declaration is based on the Product Category Rules: Coatings with organic binders, (PCR tested and approved by the SVR) Scope: This Environmental Product Declaration (EPD) covers the following products: Issue date 23/11/2015 Valid to 22/11/2020 Contour Aqua-PU Spray Matt Contour Aqua-PU Spray Satin Contour Aqua-PU Spray Primer Contour Aqua-PU Satin Contour Aqua-PU Matt Vorlack Aqua The products are produced at the PPG production site in Amsterdam, The Netherlands. The results presented are averages of the included products. The owner of the declaration shall be liable for the underlying information and evidence; the IBU shall not be liable with respect to manufacturer information, life cycle assessment data and evidences. Verification Prof. Dr.-Ing. Horst J. Bossenmayer (President of Institut Bauen und Umwelt e.v.) The CEN Norm /EN 15804/ serves as the core PCR Independent verification of the declaration according to /ISO 14025/ internally x externally Dipl. Natw. ETH Sascha Iqbal (Independent verifier appointed by SVR) Dr. Burkhart Lehmann (Managing Director IBU) Product Product description Sigma Coatings water-based wood lacquers are mat and satin, water-based lacquers for indoor and exterior use on wood, metal, non-metal and plastic substrates. In the wet state, the products have a free-flowing, thick consistency with a homogeneous appearance. After a longer period in which the can has been untouched, a small amount of liquid can settle on the paint surface. This can be undone by stirring the product until it becomes a homogeneous mass again. This will not affect products properties. Sigma Coatings water-based wood lacquers are available in a wide range of colours. The colour of the wet paint gives an approximation of the hue of the dried coating. 2 This declaration refers to a mass-weighted average of the quantities sold of the following products: Sigma Contour Aqua-PU Gloss Sigma Contour Aqua-PU Matt Sigma Vorlack Aqua Sigma Contour Aqua-PU Spray Matt Sigma Contour Aqua-PU Spray Satin Sigma Contour Aqua-PU Spray Primer For this declaration a white hue was modelled, which is a conservative estimate.

3 Application Sigma Coatings water-based wood lacquers can be applied using a roll, a brush or by spraying and can be applied on various substrates such as wood, metal, non-metal and plastic. The lacquer systems can be used on new uncoated substrates as well as for renovation of already coated substrates. The surface should be dry, firm and free of contaminants. Porous, dusty and absorbent substrates must be primed. Water soluble contaminants must be cleaned and primed with a water-insulating coating. During application the environmental and substrate temperature should be at least 10 C and the relative humidity at a maximum of 80. Curing temperature (Pulverlacke) Theoretical spreading rate in accordance to the layer thickness (μm) (Pulverlacke) Hardness test (Pulverlacke) Mandrel bending test (Pulverlacke) Indentation hardness (Pulverlacke) Sound absorption coefficient (optional) Viscosity Constructional data Name Value Density kg/m3 Solids content /DIN EN ISO :2008/ ph value log10(ah+) Water vapor diffusion equivalent m air layer thickness Water vapour diffusion resistance factor Whiteness /ISO 11475:2004/ >80 Brightness Gloss (at 60 ) /DIN EN ISO 2813/ <45 Colour change to BFS no. 26 (Lacke) Lifting strength (Lacke) N/mm2 Salt spray resistance (If relevant according to intended use) Sulphur dioxide and moisture condensation test (If relevant according to intended use Accelerated weathering (If relevant according to intended use Outdoor weathering (If relevant according to intended use Curing time (Pulverlacke) h C m2/kg mm dpas Base materials / Ancillary materials Composition of Sigma Coatings water-based wood lacquers. Name Technical Data Value Additives <10 Biocides <0.2 Fillers <16 Glycols, esters and ethers <10 Binder Titanium Dioxide Water * Biocides used are of the type isothazolinone, 2Bromo-2-nitro-1,3-propanediol, and Iodopropynyl butylcarbamate. In certain cases it is possible that substances listed in ECHA s candidate list of SVHC for Authorisation are present in an individual product, however below the declaration threshold of 0.1 by mass required by /REACH/. Information on hazardous substances (if any) contained in any of the products included in this EPD can be found in the product specific Safety Data sheet. Reference service life The RSL is dependent on the application scenario which has not been defined in this EPD. Therefore, no RSL is declared. LCA: Calculation rules Declared The declared unit for the calculation is 1 kg of Sigma Coatings water-based wood lacquers. Declared unit Name Declared unit Value 1 kg System boundary The system boundaries of the product LCA follow the modular design defined by /EN15804/. This cradle-togate with options study includes the Product stage (). - Raw materials. This module includes all operations immediately up to the point before the products leave the gate of the supplier. Included in this module are: 3 Extraction of the raw materials Transport of the materials from the point of extraction to the site of processing, and any on-site or intermediate transport Processing of the raw materials including the impact of the energy requirements and waste processing -Transport of raw materials from the suppliers site to the product manufacturing site. This includes: The fuel consumption for the operation of the vehicle An allocation for the construction, maintenance and disposal of the vehicle at the end of its life

4 An allocation for the construction and maintenance of road infrastructure - This module includes all the activities involved in the production of Sigma Coatings Interior Wood lacquers. This includes: Energy requirements for processing Disposal of any waste generated in the production process Emissions, both direct and indirect, during the production process The extraction of raw materials and processing into the final product for any packaging used Impact indicators were calculated using SimaPro V Global warming Potentials were calculated using the characterization factors defined in the /IPCC 2007 GWP/ 100 years. Other environmental impact indicators were calculated using the characterization factors of /CML-IA version 4.1/ from October 2012 as defined by the Institute of Environmental Sciences, Faculty of Science University of Leiden, Netherlands, and which are identified as "base-line". Upstream data was modelled using the /Ecoinvent LCI/ database version 3.1 using the Allocation, cut-off by classification dataset. Comparability Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to /EN 15804/ and the building context, respectively the product-specific characteristics of performance, are taken into account. LCA: Scenarios and additional technical information The information presented in this EPD apply for 1 kg of Sigma Coatings water based-wood lacquers within the life cycle from cradle-to-factory gate. Therefore, no additional scenarios are included. The overall results were calculated from the results of the white variants of the included products. The end result is a weighted average based on the relative mass of each product sold. 4

5 LCA: Results DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED) Manufacturing Transport from the gate to the site Assembly Use Maintenance Repair Replacement1) Refurbishment1) Operational energy use Operational water use De-construction demolition Transport Waste processing Disposal ReuseRecoveryRecyclingpotential END OF LIFE STAGE Transport USE STAGE BENEFITS AND LOADS BEYOND THE SYSTEM BOUNDARIES Raw material supply PRODUCT STAGE CONSTRUCTI ON PROCESS STAGE A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D X X X MND MND MND MND MNR MNR MNR MND MND MND MND MND MND MND RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 kg of Sigma Coatings water based wood lacquer Parameter Global warming potential [kg CO2-Eq.] Depletion potential of the stratospheric ozone layer [kg CFC11-Eq.] Acidification potential of land and water [kg SO2-Eq.] Eutrophication potential [kg (PO4)3-- Eq.] Formation potential of tropospheric ozone photochemical oxidants [kg Ethen Eq.] Abiotic depletion potential for non-fossil resources [kg Sb Eq.] Abiotic depletion potential for fossil resources 2.66E E E E E E E E E E E E E E E E E E E E E+1 RESULTS OF THE LCA - RESOURCE USE: 1 kg of Sigma Coatings water based wood lacquer Parameter Renewable primary energy as energy carrier Renewable primary energy resources as material utilization Total use of renewable primary energy resources Non-renewable primary energy as energy carrier Non-renewable primary energy as material utilization Total use of non-renewable primary energy resources Use of secondary material Use of renewable secondary fuels Use of non-renewable secondary fuels Use of net fresh water [m³] 3.17E E E E E E E E E E E E E E E E E E E-3 RESULTS OF THE LCA OUTPUT FLOWS AND WASTE CATEGORIES: 1 kg of Sigma Coatings water based wood lacquer Parameter Hazardous waste disposed Non-hazardous waste disposed Radioactive waste disposed Components for re-use Materials for recycling Materials for energy recovery Exported electrical energy Exported thermal energy 2.75E E E E E E E E E E E-1 References Institut Bauen und Umwelt Institut Bauen und Umwelt e.v., Berlin(pub.): Generation of Environmental Product Declarations (EPDs); General principles for the EPD range of Institut Bauen und Umwelt e.v. (IBU), 2013/04 ISO DIN EN ISO 14025: : Environmental labels and declarations Type III environmental declarations Principles and procedures EN EN 15804: : Sustainability of construction works Environmental Product Declarations Core rules for the product category of construction products PCR Part B (Version 1.6) Institut Bauen und Umwelt e.v.: Product Category Rules for Construction Products from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part B: Requirements on the EPD for Coatings with organic binders. Version 1.6, SimaPro SimaPro LCA software developed by PRé

6 Ecoinvent Life Cycle Inventory Database ISO 11475:2004: Paper and board -- Determination of CIE whiteness, D65/10 degrees (outdoor daylight) IPCC Intergovernmental panel on climate change DIN EN ISO 2813: DIN EN ISO 2813: : Paints and varnishes Determination of gloss value at 20, 60 and 85 (ISO 2813:2014); German version EN ISO 2813:2014. Institute of Environmental Science, Leiden (CML) DIN EN ISO 3251: DIN EN ISO 3251: : Paints, varnishes and plastics - Determination of non-volatile-matter content (ISO 3251:2008); German version EN ISO 3251:2008. REACH Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) ISO 11475:2004 6

7 Publisher Institut Bauen und Umwelt e.v. Panoramastr Berlin +49 (0) (0) info@bau-umwelt.com Programme holder Institut Bauen und Umwelt e.v. Panoramastr Berlin +49 (0) (0) info@bau-umwelt.com ps.acemea@ppg.com info@sigmacoatings-trade.de Author of the Life Cycle Assessment PPG AC-EMEA Product Stewardship Department Amsterdamseweg AD Uithoorn Netherlands Owner of the Declaration Sigma Coatings Deutschland GmbH An der Halde Bochum