COGEN CONSULT. 300 Million Ton/Yr. Waste Tyre. 24% USA 21% Europe 17% China

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1 Turn Used Tyres into Diesel Fuel 4000 Ltr. Diesel from 10 Ton Tyre Invest 7.5 Million Rs. Payback 2 Yrs. Tyre Diesel Rs. 60 /Liters Produce in House Diesel from Used Tyre@ Rs. 60 /Liters Or Buy Tyre Diesel at 70 Rs/Ltr. Save 50 Rs./Ltr. (w.r.t open market) Run you Boilers, Diesel Engines, Furnace Foundries, Steel Mills The Pyrolysis Process turns Waste tires into: 1- Diesel Fuel 40% (for Gen & Boiler) 2- Carbon Black Powder 33% (to sale out) 3- Steel wire15% (to sale out ) 4- Gas Fuel to burn 10% (in pyrolysis.) 30 Billion Waste Tyre available in the world unused. 300 Million Tyres waste /Yr. in Europ & USA This is permanent fuel source for ever. Europian Rs/Ton,local Tyres@16000 Each Ton Tyre Produce = 400 Liter Diesel Each Ton Tyre produce = 330 Kg carbon Powder Each Ton Tyre prodice = 150 Kg Steel wires Each Ton Tyre produce = 120 Kg Gas LPG Invest Rs. 75,00,000 /- Payback = 3 Month Raw Material Feed = 10 Ton/day Liquid Fuel Diesel produced=4,000 Ltr./Day Gas Fuel produced =1000 Kg(self used un heating pyrolysis plant( Lowest cost Fuel used Rs. 18,000 /Ton. Produce Fuel 70 Rs/Liter. 300 Million Ton/Yr. Waste Tyre 24% USA 21% Europe 17% China

2 Carbon Powder produced=3500 Kg Steel wire produced=1500 Kg FEASIBILITY Input Waste Tyre feed =1,80,000 Electricity 50 KWe x 6 60,000 Cooling Water and chem. =2,000 Wood as pilot burn=500kg@20 Rs/kg=10,000 Labour 5 workers x 500/day= 25,00/day Total input = 2,54, % Asia 14% Japan Diesel Produced 4000 Ltr@75Rs/Litr=3,00,000 Carbon Black 350 Rs/Kg=26,250 Gas Produces 1000 Rs/Kg=10000 Steel wire =1500 Kg@50Rs/Kg=75,000 Total income = Net saving/profit = 4, ,54,500 =2,46,750 Investment=75,00,000 Daily income = Payback = 75/2.46 = 30 days ( 2 Month)

3 TYRE SHREDDED & GRANULATED FOR FEED TO PYROLYSER PLANT,STEEL RECOVERED CARBON BLACK POWDER RESALE

4 TYRE DERIVED FUEL (TDF) 75 Rs. Ltr. TYRE PYRO OIL (TPO) - WASTE TO FUEL PLANT FEASIBILITY RAW MATERIALS /INPUT unit Rs. Feed LOCAL TIRES TON TYRE WOOD /COAL PILOT FIRING TON WOOD COOL WTR TANKER 2000 GALLON TANKER WATER ELECTRICITY 50 KWE x 8 hrs KWEH ELECT GAS FIRING SELF PRODUCED M GAS LABOUR Rs/day NO LABOR Total cost of feed/input to Pyrolysis 170,300

5 OUTPUT /PRODUCT % Tons Sale Rate Total Rs. TPO (TYRE PYRO OIL) 40% OIL GAS 10% (Re used in pyro heating) GAS CARBON POWDER 33% CARBON STEEL WIRE 15% STEEL OTHERS 2% WASTE SAVING /PROFIT Rs. 306,200 INVESTMENT 7,500,000 ======================== PAYBACK Month 24 TYRE PYROLYSIS PLANT (REPLACEMENT OF FURANCE OIL). (10-TON PLANT PRICE, 6.5 MILLION) The pyrolysis process is the heat processing of waste in the absence of oxygen at high temperatures and pressures. The process is carried out at temperatures typically above 400 C. The products of pyrolysis (from organic waste) are gases, small quantities of liquid, and a solid residue containing carbon and ash. The gases produced in the process can then be used to provide the heating energy for continuing the process. The end products of the pyrolysis process will be the commercial valuable materials such as fuel Oil, crude Black Carbon and Steel wire. This pyrolysis oil can then be used as a replacement diesel fuel or an alternative fuel. So that is why at least 2 sets are

6 good in cost wise, as one system, first we run one set, and 1.5hours later when the temp. Reaches to 120celsius, the gasses is produced, so we use this enough fuel to (combustible gas) to power its pyrolysis chamber independently and use nocondensable gas generated from the process to heat the other set of pyrolysis reactor, with no exhaust pollutants emissions. The yield as follow (take waste rubber, worn tyre as example): 35-40% Hydrocarbons (fuel oil) 10% Combustible Gases 30-33% Carbon Black 10-15% Steel wire The hydrocarbons recovered are converted in to Fuel oil that is a substitute for Light Diesel Oil or Furnace Oil. The Combustible Gases are used back for reheating there by reducing the energy costs. Carbon Black can be used to manufacture further valueadded products that have higher market value and demand. Steel extracted fetches good value in the market. The products generated have been scientifically tested by several lab with excellent results and good feedback thru Clients.

7 The process developed is a 100% emission free system, thus making the world cleaner and greener. Technical Parameter Items Raw Material Structure form Size of reactor Price Operatin g pressure Heating material Average out put oil Thickness of reactor Material of reactor Contents Waste tyres,scrap plastic,waste tyre Horizontal D2200mm*L6000mm(6Tones),D2600mm*L6000m m(8 Tones),D2600mm*L6600mm(10 Tones). 6 Tones (4 million), 8 Tones ( 6.5 million), 10 Tones (8 million) Constant pressure Coal,Wood,Fuel gas,fuel oil 35% to 40% 14mm,16mm,18mm Jhazi sheet

8 Rotate speed of reactor Mode of cooling Delivery time Payment term 0.8 turn/minute Wate cooling 60 days after deposit 75 % in advance, 20 % on delivery,5 % after plant running. For power requirement: 50kva load electricity and relevant power equipment. (7.5 h/p motor*3, 5 h/p*2, 2.5 h/p*2).

9 8-9 TON PER HOUR CUTTING RATE OF THIS SHREDDER

10 TYRE SHREDDER MACHINE Fuel -- TDF - Coal Carbon (%) Hydrogen (%) Oxygen (%) Nitrogen (%) Sulfur (%) Ash (%) Moisture (%) X

11 Tire Pyrolysis Our system for the pyrolysis of tires and other rubber-based materials are characterized in particular by its profitability. There are no previous preparations necessary, as there are during shredding or fractionating of tires. The tire pyrolysis system is modular and can be expanded indefinitely. Each unit take 1000kg tires per reactor, which are treated in a 4-6 hour process. Thus, the daily output of a reactor is 4 tons. The follow-up is also modular, so that each customer can choose in our tire pyrolysis system to what degree he wants to finish treat the recovered products. From a ton of tires following products are obtained: Carbon Black: approx 380kg pyrolysis oil: approx 300kg Steel: approx 170kg gas: approx 150kg (at about 40% methane content) OVERVIEW OF THE TIRE PYROLYSIS ADVANTAGES Scrap tires are cleaned and placed or stacked inside the Reactor as whole tires, un-shredded. Reactor is placed inside Furnace, after evacuation process of oxygen, the thermal process starts. The tire pyrolysis process inside Reactor initiates at contents and will be Homogeneously heated. Than the depolymerization / degassing process runs 3-5 hours depending on the ingredients.

12 During the tire pyrolysis process the gas by-products are generated & flows through a special heat exchanger for hydrocarbons, it separates the pyrolysis gas from the oil, called condensation. The non-condensable pyrolysis gas will flow through a Gas- Scrubber for desulfurization and cleaning, like a special filtration and thereafter pumped in a Gas pressure tank for storage. From this pressurized Tank the Gas flows to a Generator for electrical energy generation, or alternatively is sold and pumped into a Gastank on a Truck. The condensable Hydrocarbon is collected as pyrolysis oil and available for filtration and than useable as heating oil, to generate power or Hydrogen production or making fresh carbon black. After the end of whole tire pyrolysis process, the reactor is removed from oven. A new batch is placed inside. Due to the modular design, a production plant can be built easely for any desired capacity. The pyrolyzed tires as composite batch (Carbon char and Steel wires), will be transfered to the discharge station where the steel is separated from the carbon char. The cleaned carbon char is now transfered via bucket conveyor to a Milling/Grinding section. After grinding process the CB will be transfered for finishing process to pelletizing equipment. Finally the pelletized CB (pellets/granule) will be packaged into Jumbo bags or 20 kg sacks ready for selling and/or temporary storage.

13 The entire work steps and processing is done without any harmful pollution to the environment. DIFFERENCES / BENEFITS OF TIRE PYROLYSIS VERSUS RUBBER GRANULATION Pyrolysis means 100% recycling of tires: All high valuable raw materials are extracted smoothly. TIRE PYROLYSIS HARVEST 4 NO. OF GREEN PRODUCTS: 1. Carbon Blacks (CB).@1500 US $/ Ton Re sale Market US $/Ton ReSale market 3. Oil, 350 US $/Ton 4. High Caloric Combustible Gas SNG, (SNG can be used for generating electrical Engergy, heat, steam, or hydrogen. The international market price of quality virgin CB for rubber applications (made from oil) is approx USD/t and a huge demand already exists (8 million ton p.a. worldwide). Rubber granules has limited demand and a market price of 100 to 200 USD/t and it is difficult to sell. Tire Pyrolysis delivers clean steel after processing and sells for regular scrap price approx. 300 US$/t, steel from rubber shredding/grinding has still too much rubber attached what the profit let decrease. Tire Pyrolysis harvests Oil & Gas adding substantially higher revenue of approx. 350 US$/t Tire Pyrolysis processing plant need very minor maintenance in comparison with the heavy Shredding Machines who makes rubber granules. Costly knifes etc. to be renewed frequently.

14 The world Oil prices will increase but recycled CB will have stable prices so it's price advantage is even higher in the future. Same economic point applies to the recycled steel, oil and gas.