Qingdao Deruixin Environmental Protection Technology Co.,Ltd

Transcription

1 Professional Team to Improve Waste Tyre Pyrolysis Carbon Black.Deruixin people has always firmly believed that there is no rubbish in the world,just misplaced resources 1

2 Contents 1. Company Brief Introduction 2. Waste Tires Pyrolysis Carbon Black Process Whole Line Introduction 3. Waste Tires Pyrolysis Carbon Black Ash Removal Equipment 4. Micro Powder Grinding Equipment 5. Granulator Equipment 6. Drying Equipment 7. Packing Equipment 8. Contact Information 2

3 1.Company Brief Introduction Qingdao Deruixin Environmental Protection Technology Co., LTD (Previously named Qingdao Kaibote Rubber Additives co., LTD)deals in carbon black production and pyrolytic carbon black equipment R&D,Company headquarters is located in Qingdao Jiushui road and 308 national road intersection,about 300 meters from the Qing-Yin high-speed road.companies always adhere to the scientific development perspective of improving resource utilization and environment protection,has a complete and scientific quality management system, in the process of producing carbon black,we try to develop new renewable carbon black production equipment continuously. After ten years of repeated experiments and applications,qingdao Deruixin environmental protection technology co., LTD promote the carbon black quality and production equipment to the highest point at the international level: decreasing carbon black ash content from 20% to 2%, carbon black granulation uniform(carbon black particles, mm in diameter),high polished,granulating rate above 98%.Its function reach to produce national carbon black standard,production equipment has realized automation and integration,ash removal--fine grinding--wet granulation--drying quickly--accurate packaging.the technology and equipment fill the gaps in pyrolytic carbon black high-end production,completely solving the problem of pollution and poor quality in pyrolytic carbon black production process,creating a huge economic value and social value.it opens up broad prospects for the production and application of waste tyre pyrolysis carbon black.the equipment have been applied in domestic in shanxi, jiangxi, henan and guangxi, has been exported to India and Turkey. 3

4 2.Waste Tires Pyrolysis Carbon Black Process Whole Line Introduction Ash Removal Line Grinding and Granulator line 4

5 Parts Name Main Components Ability Ash Removal machine coarse carbon black bin,elevator, reaction still,segregating unit, Composite cans,drying machinery After the equipment, waste tyre pyrolysis carbon black ash can be reduced from 20% to 20%. Mocro powder grinding machine Granulator Carbon black superfine mill host, high pressure fan,a whirlwind discharger, airiock,pulse dust collectors,electrical cabinet,air compressor and related accessories,connecting pipe and elbow pipe,etc. the automatic weighing feeder,sensor, Microcomputer Control System,granulator, bucket elevator,cylinder drying machines, cyclone collector,low pressure air blower, automatic packaging unit,burner, and Grain storage bin etc. By the principle of combining airflow collision and mechanical collision, this equipment can put the pyrolytic carbon black shattered into 1500 mesh. After the equipment, complete granulation process, cutting, drying light, automatic packaging, etc. 5

6 3..Waste Tires Pyrolysis Carbon Black Ash Removal Equipment Introduction Carbon black ash removal equipment:mainly including coarse carbon blackbin,elevator,reaction still,segregating unit,composite cans,drying machinery.after the equipment,waste tyre pyrolysis carbon black ash can be reduced from 20% to 2%. 6

7 PYROLYSIS CARBON BLACK ASH SOURCES: There are two sources: One --- when pyrolyzed,there are soil and other clutters on the surface of tires; Another---in the tires production,needing to add organic and inorganiccompounds,such as: zinc oxide, calcium carbonate, calcium bicarbonate, silicon dioxide and kaolin clay, etc. all of which are into carbon black after the tires pyrolysis. PYROLYSIS CARBON BLACK ASH REMOVAL PRINCIPLE:: There are two sources: One --- when pyrolyzed,there are soil and other clutters on the surface of tires; Another---in the tires production,needing to add organic and inorganiccompounds,such as: zinc oxide, calcium carbonate, calcium bicarbonate, silicon dioxide and kaolin clay, etc. all of which are into carbon black after the tires pyrolysis. 7

8 PYROLYSIS CARBON BLACK ASH REMOVAL EQUIPMENT PARTS Including coarse Carbon Black Bin Elevator Reaction Still Segregating Unit Composite Cans Drying Machinery and etc. PYROLYSIS CARBON BLACK ASH SOURCES: After ten years of repeated experiments and applications, Qingdao Deruixin Environmental Protection Technology Co., LTD promote the carbon black quality and production equipment to the highest point at the international level: decreasing carbon black ash content from 20% to 2%. 8

9 4.Micro Powder Grinding Equipment Differences with Raymond Mill: Our Special Carbon Black Grinding Machine Adopted Airflow Collision,Mechanical Collision and Collision betweensubstances, which make the ending powder in a Ultrafine size( mesh Now we study this technology and has been applied to the Pyrolysis Tyre Carbon Black. 9

10 1. Working Principle: Powder machine is an efficient and ultrafine impact powder machine. grinding, grading and finished product is processed at the same closed system. It doesn t pollute the environment after removing dust, which is the most ideal equipment. 2. Technical Features:: (1) it is installed built-in extension machines so it couldn t crush over. (2) By adjusting the amount of grading wheel speed and wind, it can obtain the products of uniform particle size. (3) Large wind capacity, strong self-cooling capability. (4) The device can be configured according to the crushing material hardness. (5) This unit has a programmable control or manual control. 10

11 3. Application: Ultrafine grinding for a variety of brittle materials, material hardness in Mohs 4, moisture content is less than 40%,feed size is 5to20mm (depending on the model and material hardness )is widely used in the processing of chemicals, pesticides, feed, non-metallic minerals, food, paint and other industries. 11

12 12

13 5.Granulator Equipment Line Introduction Working Principle: The powder is put into the machine continuously via calibrated feeder setted on the top of granulator.internally high-speed rotating member with stirring tooth could produce huge mechanical force and aerodynamic force,under the forces,powder could contact well with the binder(usually is water)(have a the injection machine),continuously realizing the process of mixing, granulating and densification.finally,we could getting required spherical particles products,realizing carbon black granulating. 13

14 Raw Material Requirements: Raw Material Shape light weight,fine powder materials Raw Material Size Bigger than 300 mesh Standard Type Raw Materials Tire Pyrolysis Carbon Black Powder 14

15 Ending Products Data Granule Shape Spherical Degree of sphericity 0.8 Granule size 0.7-2mm Size of the granule diameter could be adjusted via material moisture content and spindle speed Granulation rate 98% Production capacity 1-1.5t/h Application Rubber Making Tire Making Low Grade Pigment 15

16 16

17 6.Drying Equipment Introduction 17

18 Special characteristics: 1.Could be used in the products up to 80% moisture content of materials, dry powder fineness, the product moisture content low as 0.1%. 2.Could be used continuously and improve productivity. 3. The effective cost savings, compared with the conventional dryer machine, cost nearly 30%. 4.Process short, high thermal efficiency, low energy consumption, small size, configuration is simple, convenient control, good operating environment. 18

19 7.Packing Equipment 19

20 Working principle: When double weighing funnel is selected and started, it will do weighing work simultaneously. The material is added into weighing funnel by feeding organ (pneumatic strobe). Controller receives weight signal from sensor and then functions as process value set beforehand. First it does fast (fast adding, intermediate adding & slow adding simultaneously) feeding; when the weight (target value-roughly measured value), stop the fast adding signal output, and come to intermediate speed (intermediate adding and slow adding simultaneously) feeding; when the weight (target value-accurately measured value), stop intermediate adding signal output, and come to slow speed (slow adding) feeding; when the weight (target value- excessively measured value), stop slow adding signal output, feeding gate is totally shut down, and fixed-value weighing is completed, and end signal is sent to PLC at the same time; according to the sequence of bag slot signal and weighing end signal, in turn PLC controls opening and closing of double weighing funnel discharging gate, material bag is automatically loosened and falls to conveying belt; after being sent to bag-sewing machine for bag-sewing, it comes to the next working procedure, and controller comes to the next control cycle simultaneously. 20

21 Miss Kristy Yu Addr.:No.7,Jiushui Rd.,Licang District,Qingdao,Shandong,China Website: Mobil No.: Tel./Fex: SKYPE :kristyyql 21