FAYAT MIXING PLANTS THE GLOBAL SUPPLIER OF HOT MIX ASPHALT PLANTS, COLD MIX PLANTS AND BINDER PLANTS

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1 FAYAT MIXING PLANTS THE GLOBAL SUPPLIER OF HOT MIX ASPHALT PLANTS, COLD MIX PLANTS AND BINDER PLANTS

2 INNOVATION. EVERYWHERE. WITH YOU. Over 100 years of history, 1,000 people and 7 factories all arond the world. These are the nmbers and the facts shaping FAYAT Mixing Plants (FMP). Thanks to its modern, mlticltral environment, FMP can offer yo great added vales: InnovatIon: more than 40 patents are self-explanatory and are or way to ensre cstomers sccess and profit. A wide range of technically innovative soltions contribtes towards sbstantial redction of prodction costs, energy consmption and transport costs. Global presence: 7 factories (Italy, France, Trkey, China, India, Brazil) garantee cstomer proximity and confirm FMP as the asphalt plant spplier with the largest nmber of factories worldwide. Proximity also means qick reply time and fast reactions. cstomer focs: decades of international experience garantee both the development of forward-looking soltions and the credibility of or cstomer benefits. The world keeps changing and we cannot work alone - working together with or cstomers is or strength, yor strength. 02

3 Introdction The range overview Technical data MOBILE CONTINUOUS ASPHALT PLANTS Roadmaster RF Highway TSM TSM Major Magnm TRANSPORTABLE / STATIONARY CONTINUOUS ASPHALT PLANTS Compact FRT RF Neo MOBILE BATCH ASPHALT PLANTS Xpress Roadbatch Roadstar TRANSPORTABLE / STATIONARY BATCH ASPHALT PLANTS Be Tower MAC Top Tower UltiMAP COLD MIX PLANTS Roadliner & Roadliner Compact Packliner Compact Packliner Ecoliner BINDERS PLANTS Emlsion plant Emlpack Modified bitmen plants ModiFALT Container tank etank Service Training Retrofit Spare parts

4 The range - overview Hot mix continos asphalt plants, spermobile/transportable/stationary MAGNUM - MARINI LATIN AMERICA spermobile asphalt plants MAGNUM 80 p to 80 t/h MAGNUM 120 p to 120 t/h MAGNUM 140 p to 140 t/h MAGNUM 160 p to 160 t/h TSM / TSM Major - MARINI-ERMONT spermobile asphalt plants TSM 13 p to 110 t/h TSM 15 p to 150 t/h TSM 17 p to 230 t/h TSM 21 Major p to 360 t/h TSM 25 Major p to 550 t/h TSM 28 Major p to 630 t/h ROADMASTER - MARINI-ERMONT spermobile asphalt plants RM 80 p to 80 t/h RM 120 Allroad p to 120 t/h RM 160 p to 160 t/h RF Highway - MARINI-ERMONT spermobile asphalt plants RF 200 Highway p to 230 t/h RF 400 Highway p to 360 t/h RF 500 Highway p to 450 t/h RF Neo - MARINI-ERMONT transportable/stationary asphalt plants COMPACT FRT - MARINI-ERMONT transportable/stationary asphalt plants RF 160 Neo p to 160 t/h RF 200 Neo p to 230 t/h RF 300 Neo p to 300 t/h RF 400 Neo p to 360 t/h COMPACT 300 FRT p to 300 t/h Recycling and cold mix plants, mobile/stationary ROADLINER COMPACT / ROADLINER - SAE spermobile cold mix plants ROADLINER COMPACT 200 p to 200 t/h ROADLINER 275 p to 300 t/h ROADLINER 400 p to 400 t/h PACKLINER COMPACT / PACKLINER - SAE transportable/stationary cold mix plants PACKLINER COMPACT 200 p to 230 t/h PACKLINER 300 p to 300 t/h PACKLINER 400 p to 400 t/h PACKLINER to 1000 t/h ECOLINER - SAE lime treatment plants ECOLINER 50 p to 100 t/h ECOLINER 200 p to 200 t/h 04

5 Hot mix batch asphalt plants, mobile/transportable/stationary ROADSTAR - MARINI mobile asphalt plants RS 700 p to 60 t/h RS 1300 / RS 1500 p to 120 t/h RS 1800 p to 160 t/hh ROADBATCH - MARINI-ERMONT spermobile asphalt plants XPRESS - MARINI mobile asphalt plants RB 100 p to 100 t/h RB 160 p to 160 t/h RB 160 MAJOR p to 160 t/h XP 2500 / XP 2500 P p to 200 t/h BE TOWER - MARINI transportable stationary asphalt plants MAC - MARINI transportable stationary asphalt plants BT 1500 p to 120 t/h BT 2000 / BT 2000 P p to 160 t/h MAC 160 p to 160 t/h MAC 200 p to 200 t/h MAC 240 p to 240 t/h MAC - MARINI transportable stationary asphalt plants UltiMAP - MARINI transportable stationary asphalt plants MAC 320 p to 320 t/h MAC 360 p to 360 t/h UM 1300 / UM 1300 P p to 120 t/h UM 2000 / UM 2000 P p to175 t/h UM 4000 / UM 4000 P p to 320 t/h TOP TOWER - MARINI transportable stationary asphalt plants TT 2000 / TT 2000 P p to 160 t/h TT 2500 / TT 2500 P p to 200 t/h TT 3000 / TT 3000 S / TT 3000 P p to 260 t/h TT 4000 / TT 4000 S / TT 4000 P p to 320 t/h TT 5000 p to 360 t/h Binder plants EMULPACK - MARINI-ERMONT EMULPACK ModiFALT - MARINI ModiFALT15 ModiFALT20 ModiFALT30 ModiFALT40 E-TANK - SAE E-TANK E-TANK MOBILE 05

6 Continos plants Warm and hot mix Prodct family Magnm TSM TSM Major Roadmaster RF Highway RF Neo Compact FRT Roadstar Mobility Page Spermobile Mobile Stationary t/h Max otpt t/h t/h t/h t/h t/h t/h t/h t/h RAP* 30% 50% 70% 100% WMA Origin (Made in) Brazil France France France France France France Italy 06

7 Roadbatch Xpress Be Tower MAC UltiMAP TOP TOWER Roadliner & Roadliner Compact Packliner Compact Packliner Ecoliner Emlpack ModiFALT etank plants France/ Italy Italy China Italy Italy France France France France France Trkey France India Batch plants Cold mix plants Binder plants

8 Roadmaster The ROADMASTER is a spermobile monopack continos plant ideal for smalland medim-sized projects on the move. Eqipped with the conterflow RETROFLUX ERMONT technology, it can recycle p to 40% RAP and prodce all types of asphalt with very low emission levels. RM 160 Qattro RM 160 RM 120 RM 120 Allroad RM t/h

9 M O B I L E C O N T I N U O U S A S P H A LT P L A N T S High qality mix with maximm cost efficiency The high-tech dosing, mixing and atomation systems for all ingredients to garantee an homogeneos final mix at low energy consmption withot any loss of performances. High qality mix Spermobility Sstainable recycling Energy saving technology User-friendly monopack easy & qick to move at any place The ROADMASTER garantees the lowest transfer cost in its class with more than 20 years of experience. Qick and easy to transport, to install and to connect withot crane and withot civil engineering. simple to operate and easy to maintain Secre and qick access to all components thanks to an ergonomic monopack design made for the ser dring installation, prodction control and maintenance operations. 09

10 RF Highway The RF Highway asphalt plant is a spermobile mltipack continos plant, perfectly intended for medim- and large-sized projects on the move. Eqipped with the conterflow RETROFLUX ERMONT technology, it can recycle p to 50% RAP and prodce all types of asphalt with very low emission levels. 10

11 M O B I L E C O N T I N U O U S A S P H A LT P L A N T S High qality mix with maximm cost efficiency Tre concentrate of technology, sing high-tech dosing, mixing and atomation systems for all ingredients to garantee high and homogeneos asphalt qality, the most economical and ecological in its class. High qality mix High recycling rate Spermobility Energy saving technology ECO-friendly mltipack easy & qick to move at any place Ergonomic and comfortable MULTIPACK design made for the ser. Qick and easy to transport, to install, to connect and to calibrate witot crane and withot civil engineering to garantee the lowest transfer cost in its class. tre concentrate of technology for clear and simple operation A world first in terms of energy consmption, thanks largely to or ECO-technologies. The RF Highway also stands ot de to the limited environmental impacts of each component, in compliance with the reqirements for sstainable road-bilding. 11

12 TSM The TSM is a spermobile continos asphalt plant, robst and easy to se. Available in 3 models to cover small-, medim- and some large-sized projects on the move. Eqipped with parallel flow Dryer Drm Mixer technology, it can easily prodce all types of asphalt and recycle p to 30% RAP. 12

13 M O B I L E C O N T I N U O U S A S P H A LT P L A N T S High qality mix Spermobility Recycling Energy saving technology User-friendly High qality mix with maximm cost efficiency Using high-tech dosing, mixing and atomation systems for all ingredients to garantee the highest performances with homogeneos final mix together with optimized operation costs. mlti-pack: easy & qick to move to any place Ergonomic & comfortable design made for the ser. Qick and easy to transport, to install, to connect and to calibrate, withot crane or civil engineering, to garantee the lowest transfer cost in its class. simple to operate and easy to maintain Thanks to its strong and efficient design, the TSM is a simple, proven machine, extremely easy to se. Thanks to its low maintenance costs, it remains the most affordable recycling soltion. 13

14 TSM Major The TSM Major is the world's most powerfl spermobile continos plant. Available in 3 models fitted for highways and airports large-sized projects demanding extreme prodction otpts. Eqipped with parallel flow Dryer Drm Mixer technology, it can prodce all types of asphalt and recycle p to 35% RAP. 14

15 M O B I L E C O N T I N U O U S A S P H A LT P L A N T S High performance High qality mix Spermobility Recycling Energy saving technology bild yor leadership throgh strategic & extraordinary projects The TSM technology offers the highest performances with an homogeneos high-qality mix and remains the most advanced & reliable technology with parallel flow, delivering a very high thermal efficiency. Worldwide leader for high performance spermobile asphalt plants The TSM Major offers the best packing dimensions of its class. Qick and easy to transport, to install, to connect and to calibrate, withot crane or civil engineering, to ensre record time and the lowest cost in transfer term. the most ecological parallel flow technology Designed to assme a reglar recycling rate p to 35% RAP, this proven technology with more than 40 years of experience has constantly evolved in order to match the latest and strictest environmental rles. 15

16 Magnm The MAGNUM from MARINI Latin America manfactred in Brazil, is a spermobile continos plant over a flow range of 50 to 160 t/h to flfill the needs of or cstomers by offering a costeffective alternative. Eqipped with a flly atomatized control system, the MAGNUM can prodce homogeneos asphalt mix throgh a conterflow drying system with external rotational mixer. Spermobility User-friendly Essential 16

17 M O B I L E C O N T I N U O U S A S P H A LT P L A N T S easy transport and erection with economical freight costs The spermobile design shows p an easy and cheap transport with fast erection and connection, as main components are already connected. The plant reqires small area for installation on simple fondation, withot crane. simple to operate and easy to maintain Integrated control cabin eqipped with atomation and control system for simple and intitive driving of the plant. The external rotational mixer has been designed to ensre long life of the toothed flights to redce maintenance costs and downtime of the asphalt plant. monopack (doble as optional) with all the essentials to prodce all types of asphalt mixes The MAGNUM plant is eqipped with bag filtering system as standard, that meets international environmental standards. The plant is ready to prodce warm mix asphalt and recycle p to 25% RAP via the recycling ring of the dryer. 17

18 18 Compact FRT

19 T R A N S P O R TA B L E / S TAT I O N A R Y C O N T I N U O U S A S P H A LT P L A N T S The COMPACT is a recycling, continos asphalt plant based on RETROFLUX ERMONT technology, combined with a continos mixer to get RAP reglar recycling rate p to 50%. It is ready to pgrade and receive the COMPACT FRT, a variant of the COMPACT with an additional RAP dryer drm to be able to recycle p to 70% RAP. Very high recycling rate High qality mix Energy saving technology ECO-friendly Evoltion COMPACT 300 FRT p to 70% RAP High qality mix with maximm cost efficiency The high-tech dosing, mixing and atomation systems for raw materials & Reclaimed Asphalt Pavement to garantee homogeneos final mixes even at very high recycling rates. COMPACT p to 50% RAP ready for very high recycling rate COMPACT is eqipped with an oversized continos mixer designed for qick pgrading to the COMPACT FRT. This principle enables to recycle RAP p to 70% or more in specific cases, while keeping the possibility to limit recycling at 50% sing a single drm. the lowest environmental impact in its class Easier integration in the environment thanks to the compact drying/filtering design. The most ecological soltion even at very high recycling rates thanks notably to the dryer drm based on RETROFLUX technology. 19

20 RF Neo The RF Neo is a new-generation, recycling, continos asphalt plant designed to meet the crrent needs of contractors seeking a modern, reliable and economical prodction resorce which is also environmentally friendly. Eqipped with the conterflow RETROFLUX ERMONT technology, it can recycle p to 50% RAP and prodces all types of high qality asphalt at very low cost. High qality mix High recycling rate Energy saving technology User-friendly ECO-friendly 20

21 T R A N S P O R TA B L E / S TAT I O N A R Y C O N T I N U O U S A S P H A LT P L A N T S RF 400 Neo RF 300 Neo RF 200 Neo RF 160 Neo High qality mix with maximm cost efficiency Jam-packed with ctting-edge technologies, the RF Neo has been designed to spport road bilders in their ongoing qest to prodce high qality asphalt at very low cost. t/h tre concentrate of technology for clear and simple operation A world first in term of energy consmption, thanks largely to or ECO-technologies (ECOdry, ECOdrive, ECOenergy, ECOstart, ECOflame and RECYCLEAN). The RF Neo also stands ot de to the limited environmental impacts of each component, in compliance with the reqirements for sstainable road-bilding. cstomizable modlar asphalt plant to fit all cstomers reqirements The RF Qick, based on the core modles, is more mobile with its ECO transportable concept and remains pgradeable to meet new needs. The RF Neo is more sited to the rban world with a wide range of additional eqipment in order to match all specificities of any jobsite. A CITY version is available to fit into indstrial bildings. 21

22 Xpress XPRESS 2500 is a mobile batch plant having all the featres of a stationary plant, for instance the high prodction rate (p to 200 t/h with possibility of direct discharge onto trcks). At the same time it provides the advantage of total mobility on wheels withot exceeding the road transit dimensions. 22

23 M O B I L E B AT C H A S P H A LT P L A N T S High qality mix Mobility Qick and easy erection Recycling mobility: high qality asphalt wherever needed XPRESS is the right plant for the client who makes diversification the trmp card of his bsiness. Once work on one site has been completed, withot compromising the qality of otpt, this travelling plant can be easily moved onto the next site, ctting down on dismantling/assembly time and incrementing prodction time. Qick and easy erection: rapid installation, qick profit The plant is easily erected with the aid of a small crane. However, for those clients who prefer self-reliant plant, an XPRESS model with self-erection kit is available. recycling: the right balance between ecology and profitability Adding a percentage of RAP into the specs is now an essential practice for all plants, even mobile plants. XPRESS is no exception. It is conceived for se with recycling eqipment and high percentages of RAP, right from the start or later on in its working life. 23

24 Roadbatch The ROADBATCH is a spermobile batch asphalt plant perfectly intended for small- and medim-sized projects on the move for which the aggregates screening is necessary. Unrivalled soltion sing similar technologies as stationary batch plants with self-erecting tower, it can recycle p to 30% RAP and prodces all types of hot and warm mixes. RB 160 Major high moistre RB 160 low moistre RB

25 M O B I L E B AT C H A S P H A LT P L A N T S or standard high qality mix with maximm cost efficiency The high-tech dosing, mixing and atomation systems for all ingredients garantee an accrate dosing and grading crve of the aggregates even in by-pass screen mode. High qality mix Spermobility Recycling Energy saving technology User-friendly the most versatile soltion to move at any place Uniqe in the world with its tower erection in less than 20 min, the ROADBATCH garantees the lowest transfer costs in its class with more than 15 years of experience. Qick and easy to transport, to install and to connect withot crane and withot civil engineering. simple to operate and easy to maintain Secre and qick access to all components thanks to an ergonomic design made for the ser dring installation, prodction control and maintenance operations. 25

26 Roadstar ROADSTAR is the ideal plant when prodcing asphalt in close proximity to the laying site and when the control of the aggregate size and the qality of the finished prodct are an absolte priority for the cstomer. 26

27 M O B I L E B AT C H A S P H A LT P L A N T S Mobility User-friendly Recycling soltions mobility to reach every job site all over the world Easiness of transfer and erection operations are of fndamental importance for all mobile plants: metal fondations, pre-cabling in the factory with sockets and plgs pls trailer-monting of the main components - all make Roadstar the perfect plant for freqent site movements. ser-friendly in order to increase ptime Easy maintenance pls the possibility of accessing all Roadstar components in maximm safety make Roadstar a mobile plant with all the featres of a fixed plant. recycling soltions also in mobile plants The opportnity of sing RAP in mobile plants is an increasingly important factor nowadays in order to be competitive on today's market. All Roadstars can be completed with dedicated lines for RAP feed, depending on the reqirements of each individal worksite. 27

28 Be Tower The transportable BE TOWER asphalt plant, with a prodction p to 160 t/h, has been designed by MARINI to garantee a solid non-stop performance, and at the same time offer a concentration of technology and innovation where maintenance is made easy for plant technicians. 28

29 T R A N S P O R TA B L E / S TAT I O N A R Y B AT C H A S P H A LT P L A N T S Easy transportation Fast erection Essential Energy saving technology easy transportation BE TOWER nderlines the concept of transportability with its containerized modles which make transfer a qick, easy and economical operation and also more secre. All the parts are protected from atmospheric degradation, accidental damage and theft of component parts. fast erection Another key factor of this new plant is its qick assembly and readiness for work, with conseqent cost redction for the prodcer, thanks to pre-cabling of the electrics for each modle and to the drm-filter bar granting redced srface occpation, lack of screw conveyors on grond, short fmes dct and metal base to ct down on expensive civil works. essential At any moment in time, whenever the need arises, optio- BE TOWER 2000 P nal extras can also be added, like RAP feed into the mixer (p to 30%), as well as warm mix asphalt kits and mch more. BE TOWER 2000 BE TOWER The plant can be provided with finished prodct storage bins, fitted nder or alongside the mixer. t/h

30 MAC This plant incorporates all the experience and tradition of MARINI while, at the same time, taking into accont the isses of evoltion, prodctivity and efficiency. MAC / FRT With prodction reaching 360 t/h and the opportnity of sing very high percentages of RAP, the plant allows the cstomer to sccessflly perform even the most challenging jobs. MAC 320 MAC 240 MAC 200 MAC t/h 30

31 T R A N S P O R TA B L E / S TAT I O N A R Y B AT C H A S P H A LT P L A N T S maximm prodctivity and reliability to maximize profits with the best mix qality The need to garantee maximm prodctivity withot compromising reliability is the base line for all MAC developments. All the components are designed in Erope and the main parts are prodced in Erope too. The installation of pgraded mixers ensres the plant's maximm prodction even in the most difficlt sitations. And all this is completed by a forwardlooking after-sales service which backs p a whole spectrm of work sites and maintenance operations. Prodctivity and reliability Recycling soltions Energy saving technology recycling soltions to minimize the prodction costs From their lengthy experience MARINI have been able to incorporate into the MAC all available technologies on the market (sing as mch as 70% RAP). In this way maximm flexibility in providing for each site's specific needs can be offered - the neqivocal key to giving the cstomer the best soltion for maximizing savings. energy saving technology for maximm ftre-friendliness The special plant configration, which contemplates the se of the drying-filtering tower, means considerably less heat loss with conseqent redction in consmption and associated prodction costs. Nowadays a great deal of attention is increasingly paid to the prodction of warm asphalts. The AQUABlack kit means asphalt mixes can be prodced at lower temperatres, which redces brner consmption and contribtes to creating a friendly environment. 31

32 32 Top Tower

33 T R A N S P O R TA B L E / S TAT I O N A R Y B AT C H A S P H A LT P L A N T S A new plant concept to sit the cstomer with the most demanding work reqirements, TOP TOWER is a concentration of technology which can be adapted to individal needs. These are the featres which have made TOP TOWER the flagship in the MARINI fleet. energy saving technology: for the best total cost of ownership Thanks to the special drying-filtering bar and the modlar plant format, the maximm redction in energy consmption is garanteed. Plant prodction with the lowest amont of heat dispersion offers a considerable amont of retrn of investment for the cstomers who choose TOP TOWER. The attention dedicated by MARINI designers to new technology means TOP TOWER is set-p to work with new technological advances, with the opportnity to add optional kits and eqipment for the prodction of warm mixes. recycling soltions: biggest variety of soltions available in the market MARINI s lengthy experience with RAP has led to the best soltions for the individal needs of each and every cstomer. From the smallest to the largest site, TOP TOWER is ready to be fitted with the latest technological developments for recycling as mch as 80% RAP. ser-friendly: high sability and easy maintenance The plant has been designed and is constantly pdated on the basis of valable cstomer sggestions, with special reference to component qality and easy software se and maintenance. This means the plant Energy saving technology Recycling soltions User-friendly gives excellent reslts, the plant down-time is redced to a minimm, and reliability is the first characteristic that the cstomer bears in mind. 33

34 UltiMAP Reliability and flexibility are the strong points of the plant. With more than 3,000 plants sold world-wide, each one adapted to individal cstomer reqirements, this MARINI plant is a garantee of qality. 34

35 T R A N S P O R TA B L E / S TAT I O N A R Y B AT C H A S P H A LT P L A N T S evoltion and maximm adaptability cstom-made to sit cstomer needs The plant was designed and developed over the years to be readily adapted to all job sites, even when working in the most difficlt circmstances. Evoltion and adaptability Recycling soltions Energy saving technology recycling soltions to satisfy the needs of each individal job site The plant is set p for work with all types of RAP. The flexibility that can be offered to the cstomer means the exact soltion for each and every site can be fond. energy saving technology kits to redce fel consmption Varios kits have been developed to drastically redce consmption and achieve the best reslts. The prodction of warm asphalts is increasingly at the forefront and all the technology available today is incorporated into UltiMAP. 35

36 Roadliner & Roadliner Compact For rapid movement from one jobsite to another, the mobility of the plant is paramont. Withot compromising performance and qality, the ROADLINER can meet this reqirement whether with cold mixes with bitminos binder or with hydralic binder. 36

37 C O L D M I X P L A N T S High qality mix with maximm cost effectiveness Using the latest developments in high performance aggregate metering, top-qality configrable mixing pls mastered atomation, no compromises are made regarding performance, qality and optimm prodction costs. High qality mix Evoltion Spermobility evoltion: cstom-bilt for yor present and ftre needs The design of the aggregate metering nit, together with a wide range of extra eqipment, mean that the plant can be adapted to different types of prodction (stabilized base corse, gravel emlsion, cold bitmen concrete). For this reason, it is ready to deal with immediate and ftre challenges. roadliner compact Wet mix p to 200 t/h Gravel cement p to 200 t/h Gravel emlsion p to 150 t/h roadliner Gravel cement p to 300 t/h Gravel emlsion p to 220 t/h spermobility: ready to move Its ltra mobile concept, limiting the needs of lifting eqipment, combined with complete wiring and qick connections, together with its compact dimensions adapted to road transport, ensre rapid erection and implementation, by minimizing site work and non-prodctive costs. 37

38 Packliner Compact The PACKLINER Compact is the ideal plant for working in rban or secondary contexts, where the se of cold asphalt mixes is a primary isse. Service and maintenance of the road network, on small- and medim-sized projects, are the main work targets of the PACKLINER Compact. packliner compact Wet mix p to 200 t/h Gravel cement p to 200 t/h Gravel emlsion p to 150 t/h 38

39 C O L D M I X P L A N T S High qality mix with maximm cost efficiency Using the latest developments in high performance aggregate metering, top-qality configrable mixing pls mastered atomation, no compromises are made regarding performance, qality and optimm prodction costs. eco-transportability: on site at low costs The simple concept and essential design, with complete wiring and qick connections, pls compact plant dimensions which allow easy and economical transport, garantee troble-free erection and rapid set-p. evoltion: yor present and ftre needs The design of the aggregate metering nit, together with a wide range of extra eqipment, mean the plant can be adapted to different types of prodction (stabilized base corse, gravel emlsion, cold bitmen concrete). For this reason, it is ready to deal with immediate and ftre challenges. High qality mix ECO-transportability Evoltion 39

40 Packliner Medim and large worksites need to have sitable eqipment for the job. The PACKLINER is the ideal prodction plant for projects where the se of cold mixes is a primary factor. Its simple installation and easy se, together with garanteed performance, make The PACKLINER indispensable for the job. packliner Wet mix p to 600 t/h Gravel cement p to 600 t/h Gravel emlsion p to 220 t/h 40

41 C O L D M I X P L A N T S High qality mix Evoltion ECO-transportability High qality mix and prodction top qality with maximm cost efficiency Using the latest developments in high performance aggregate metering, top-qality configrable mixing pls mastered atomation, no compromises are made regarding performance, qality and optimm prodction costs. evoltion: yor present and ftre needs The design of the aggregate metering nit, together with a wide range of extra eqipment, means the plant can be adapted to different types of prodction (stabilized base corse, gravel emlsion, cold bitmen concrete). For this reason, it is ready to deal with immediate and ftre challenges. eco-transportability: on site at low costs The simple concept and essential design, with complete wiring and qick connections, pls compact plant dimensions which allow easy and economical transport, garantee troble-free erection and rapid set-p, reslting in limited down time. 41

42 Ecoliner Lime treatment of materials for fll or partial recycling is a key factor in conserving resorces and redcing the carbon footprint. The ECOLINER respects these isses and, at the same time, adapts to meet the individal reqirements of each cstomer. ecoliner t/h 42

43 C O L D M I X P L A N T S Sper transportability Valorization User-friendly sper transportability: garanteed performance The simple concept and essential design, with complete wiring and qick connections, pls compact plant dimensions which allow easy and economical transport, garantee troble-free erection and rapid set-p. evalating varios soltions incorporating natral resorces Whether the materials come from deconstrction, trenching works, pollted soil treatment or qarry sites, a soltion can be fond, which takes into consideration the natre of the material and its processing reqirements. ser-friendly: the ser at the heart of the design The plant is designed to be ser friendly in terms of installation, prodction control and maintenance operations (lbrication, adjstment and change of wear parts). 43

44 Emlpack The prodction of emlsion is the science of compromises that reqires perfect control of the different steps of the process. With their special design, integration into an easily transportable container combined with an ease of se (Plg & Play), the emlsion plants EMULPACK are the answer to that challenge and ensre high qality performances for the final prodct at the best prodction cost as well as incorporation of high environmental reqirements. High qality emlsion ECO-transportability Meets new needs 44

45 B I N D E R S P L A N T S bitmill: the core eqipment The BITUMILL, the core eqipment of EMULPACK, ensres the qality of the emlsion as well as flexibility and comfort. The fineness of the emlsion, the shear energy available or simply its extremely qiet operation make BITUMILL the eqipment needed for yor prodction of emlsion. High qality emlsion: qality with maximm cost efficiency Using the latest developments in high performance acid and emlsifier dosing grop, no concession is made regarding the qality of emlsion. One simple and friendly atomation ensres qality and homogeneos prodction as well as traceability. The integrated cooling of the prodced emlsion means the prodct is ready to be sed with optimm operation costs. energy saving technology: simply optimized Recovery of calories in a closed circit for hot water prodction associated with complete electrical heating allow a significant redction of the energy consmption needed for prodcing emlsion. The se of BITUMILL, with high garanteed performances, redces the electrical consmption when compared with other methods. 45

46 ModiFALT The MARINI ModiFALT PMB Plant has been designed for modifying bitmen with polymers, where it is essential to enhance the performance of bitmen sed in hot mix asphalt for road, racetrack, railway and airport constrction. The design of the high shear mill enhances the plant s capacity of p to 40 t/h; the design of the doble weighing-mixing tank provides flexible batching processes with high qality final prodct. The containerized design provides easier and faster soltions for reaching easily any destinations. Compatibility & fnctionality High capacity Easy transport & fast erection 46

47 B I N D E R S P L A N T S compatibility & fnctionality The doble weighing-mixing tank design allows the prodction of different batch sizes and nmber of passes, depending on the type of polymer and specs reqired. With the ModiFALT plant yo can se any type of powder, granlar or pelleted polymer or additive to modify the bitmen, in accordance with market availability. High capacity & reliable operation Thanks to the design of the sperior performance high shear mill, yo can reach p to 40 t/h prodction capacity in a single pass with a very fine polymer particle size, which shortens post swelling time. This means: high capacity + fast prodction + less energy consmption + less manpower sage = maximm capacity + most reliable operation on the market. easy transport & fast erection The containerized transportable design provides cheaper, faster and easier transportation soltions. The niversal single chassis design facilitates positioning. And this is not all - once the piping operations have been completed, the start-p of prodction takes jst one day, inclding the plant heating. The PMB plant with the simplest and easiest initiation procedre on the entire market! 47

48 etank The etank are high-performance storage soltions for oil prodcts in container format, which are economical and flexible and can be easily adapted for different operating sites. etank : m 3 48

49 B I N D E R S P L A N T S ECO-transportability Evoltion ECO-friendly eco-transportability: on site at low costs The simple concept and essential design, with complete wiring and qick connections, pls compact dimensions which allow easy and economical transport, garantee a rapid set-p, and redce nonprodctive costs. evoltion: yor present and ftre needs Its special design in container format, together with a wide range of extra eqipment, make the etank adaptable to different types of storage (emlsion, fel oil, bitmen). This type of tank is ready to deal with present and ftre challenges. eco-friendly: taking care of the environment Whether for its insertion into the landscape (horizontal, minimal engineering works), for its electrical heating system sing high performance inslation, for its ser-friendliness, the environmental impact is the first isse to be taken into accont. 49

50 Service The major target of FAYAT Mixing Plants Service activities is to adeqately face the challenges which crop p in the everyday life of the road bilding professional. This goal is achieved not only throgh a proximity service (head offices, sales sbsidiaries and dealers) bt also thanks to a strategy based on the lifespan of the machinery which is represented by FMP Service logo: or commitment to pt services at the heart of or organization or cstomer spport system which brings together or expertise with the desires of or cstomers In or service department we apply the same strict qality standards as those sed when bilding or machines. 50

51 Or team of engineers, technicians and collaborators, with extensive working experience of road bilding and a helpfl manner, advise and intervene according to yor needs, - technical assistance, road laying, trobleshooting, warranty, etc. Together we can optimize yor performance. Or commitments: an offer adapted to yor needs, expert advice especially in terms of preventive maintenance, a hot-line service to cstom-bild all yor plant reqirements. 51

52 Training FMP has devised a complete range of training corses, which explore the fndamental techniqes for the prodction of road materials together with know-how regarding eqipment and soltions. Stdents benefit from the technical competence gained from field experience, combined with the specialized expertise of or teaching staff. We also offer in-sit training by means of scale models which have the doble fnction of teaching tools and practical implements for easy, immediate nderstanding of procedres. We are at yor disposal to ensre the continos training of yor employees and hope to cont yo among the participants in or ftre training programmes, in or centres in Alfonsine (IT) and Lorette (FR), or on yor own work sites, in Italy & France, and throghot the world. 52

53 Hot mix, the heart of the bsiness Focs: atomation, electrical clearance and brner settings. All hot asphalt manfactring processes are explained and commented with the trainees working in a real sitation. Cold asphalt Focs: prodction of cold asphalt techniqes of emlsions. Bitmen engineering Focs: manfactre of emlsions, modified bitmen and bitmen binders. 53

54 BEFORE AFTER Retrofit A plant's operating life is somewhere arond 20 years. These indstrial investments form the capital of road bilding companies and need to be reliable, prodctive and se cttingedge techniqes. FMP target is to pgrade, improve and complete the asphalt plant to give it a new lease of indstrial life. This renovation process ver y often leads to the operator working with experts of the brand also asks for: The addition of peripherals to increase plant performance, in terms of prodction otpt and qality The addition of new, greener soltions, prodction of warm mixes, RAP Bringing the plant into line with standards and safety reqirements Visal impact, insertion into the environment and redction of the carbon footprint Last, bt not least, redcing energy consmption dring the drying phase as well as storing components (sch as bitmen) 54

55 Spare parts Or spare parts maintain the original performance of yor plant to meet the reqirements of yor bsiness in terms of mobility, time and safety. Characteristics specified by the manfactrer Maintenance costs controlled A 6-month international warranty Excellent logistics to ensre availability and prompt delivery of parts. A competent network throghot the world Developed to the same demanding specifications and manfactred to the same standards of prodction as the components sed in the assembly of or plants, with appropriate qality controls. The key words are reliability, drability and safety. 55

56 marini spa Via Roma, Alfonsine (Ravenna) Italy Tel.: Fax: marini-ermont Re Jean-Pierre Timbad BP Lorette France Tel.: +33 (0) Fax: +33 (0) marini latin america Ra Comendador Clemente Cifali 530 CEP Distrito Indstrial Ritter Cachoeirinha/RS Brazil Tel.: Fax: marini china 20, Haxiang Road Langfang Economic and Technical Development Zone Hebei China Tel.: Fax: marini InDIa private ltd AV/ GIDC, Sanand - Indstrial Estate II, BOL, Sanand Ahmedabad Gjarat India Ph. +91 (0) spport@marini.co.in marini makina a.ş. 1.OSB, Kirim Hanligi Caddesi No: 1, Sincan Ankara Trkey Tel: +90 (312) Fax: +90 (312) info@marini.com.tr fayat middle east fze Jafza Soth FZS1AH03 Dbai United Arab Emirates Tel.: Fax: marinime@emirates.net.ae sae 14, Zone Indstrielle Saint-Benoît-la-Forêt France Tel.: +33 (0) Fax: +33 (0) info@sae.fayat.com Non contractal; Please refer to conditions mentioned in the offers. The manfactrer reserves the right to make modifications withot any obligation of forewarning - (03/2016)