Insulated Cabin-Gable Roof

Transcription

1 A L L P U R P O S E I N S U L A T E D C A B I N S Insulated Cabin-Gable Roof OWNER S MANUAL / Instructions for Assembly Size 0 Ft x 3 Ft with Extension Kits (0 Ft x 6 / Ft / 3. Mtr. x Mtr.) (Approx.) Ver. : 0.0 OPTION - : Extension Kit assembly on Right Side of the Basic Cabin Strong & Secure Cabin Quick & Easy Assembly Metal Cladded Insulated Walls Wide Door with Lock Easily Expandable Available Kits Window Kits Available Note : For Cabin with Extension assembly use this manual only PART ASSEMBLING CABIN WITH EXTENSION KIT PART ADDING EXTENSION KIT TO EXISTING CABIN Building Dimensions (One extension): Customer Service Hotline (800) Call us for any missing or damaged parts. Do not return to the store. Approximate Storage Exterior Dimension Interior Dimension Size Area Volume Base Dimension Roof Edge to Edge Wall to Wall 0 Ft x 6 / Ft 65 Sq. Ft. 46 /8 Cu.Ft. inch cm. inch cm. inch cm. Width Mtr. x Mtr Sq.Mtr Cu.Mtr. Depth 0 / / /8 300 Height 7/ / 7 Note - Basic Cabin dimensions are available in basic cabin manual.

2 Duramax Insulated Shed Limited Seven Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of seven years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto. This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control. Claims under this warranty must be made within the warranty period by calling or mail in a dated sales slip and clear photograph of the part to: U.S. Polymers, Inc. 057 S. Vail Ave, Montebello, CA We reserve the right to discontinue or change components. If a component has been discontinued or is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible. Limits and Exclusions There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above. Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

3 Basic Parts List PROFILES Note: Check all parts prior to installation. CODE QTY FD FD F3D 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 F0D 8 FD 8 BCD BCD BC3D BC4D TCE TC3E TC4E TC5E TC6E 6 TC8E 3 TSE 6 DCLD DCRD DSD DST 4 CCE 4 PARTS CODE QTY RFLE RFRE RFE RFE RF3E RF4E GLE GRE GBLE GBRE GJE 8 RFSD PCD PCD 6 WD WE WE W3E RE R3E R4E R6E DE WINDOW WINDOW Frame ACCESSORIES CODE QTY DNS DFA4 PBE 4 DCV4 543 S3 4 S8 4 S4 8 S5 4 S6 44 S HC 3 SILICON CLEAR DOOR LOCK SUPER GLUE FD, FD, F3D, F4D, F5D, F6D, F7D, F8D, F9D FD TCE,, TC8E, TSE DST RFE, RFE F0D BCD, BCD BC3D, BC4D TC3E, TC4E, TC5E, TC6E DCLD, DCRD, DSD RF3E, RF4E PCD PCD GJE RFLE,RFRE GLE, GRE, GBLE, GBRE CCE WINDOW WINDOW FRAME Tools You Will Need Hand Gloves Cordless Drill - Philips Head Screw driver - Philips Head Carpenter s Square Eye Protector 8 Step Ladder Adjustable pliers Level - 3ft. Tape Measure Hammer or Rubber Mallet Caulk Gun 0mm Hex. Socket Bit 7.0mm Spanner RFSD,S8 S3 S0 S5 PBE DNS DFA4 S4 S6 HC

4 Basic Exploded View FD FD FD FD F9D F0D FD F7D F8D F3D F3D F5D F4D F4D F6D F5D F6D DCLD DCRD DE DCV4 PCD PCD PCD DCV4 PCD WE WE W3E WE WE W3E CCE CCE CCE CCE BCD BCD BCD BCD BC3D BC4D BC3D BC4D DSD DST TCE TCE TC3E TC4E TC5E TC6E TC8E TC8E TC8E TSE TSE TSE TSE TSE GLE GRE GBLE GBRE RFE RFE RF3E RF4E GJE GJE RFRE RFLE RFSD RFSD RFSD RFSD RFSD PBE PBE PBE PBE RE R3E R4E R6E WD DNS DFA4 DNS DFA4

5 Extension Parts List PROFILES Note: Check all parts prior to installation. PARTS ACCESSORIES F8D, F9D, FD, F3D F0D CODE QTY CODE QTY F8D F9D 4 F0D 8 FD 4 FD F3D 4 BC5D BC6D 4 TC8E TC9E TC0E TSE 4 RF5E GJE 4 GE GE S4 4 S6 6 S0 6 SILICON CLEAR FD TC9E, TC0E GE, GE BC5D, BC6D, TC8E, TSE RF5E GJE S0 S4 S6

6 Exploded View Option - Extension Kit Assembly on Right side of the Basic Cabin RF5E GE GJE GE GJE TSE TC8E TC9E TSE TC8E TSE TSE TC0E BC5D BC6D F0D F8D FD F9D FD FD F3D F3D

7 PART - Assembling Cabin with Extension Kit Option-- Extension Kit Assembly on Right side of the Basic Cabin A. Foundation & Base Assembly Note: It is important that these instructions are followed step by step. CODE Parts needed: QTY FD FD F3D 4 F4D 4 F5D F6D F7D 4 F8D 8 F9D 4 CODE QTY F0D 8 FD 8 BCD BCD BC3D BC4D 60 S4 8 Note All parts are clearly marked and care should be taken to use the correct one. Before Assembling Foundation make sure that the floor level should be perfect flat. Parts needed for each extension: CODE QTY F8D F9D 4 F0D 8 FD 4 FD F3D 4 CODE QTY BC5D BC6D 78 S4 4 Note Make Two sets FD FD FD FD Add one (FD) for each Extension. FD

8 3 Add one (FD) for each Extension. FD 4 FD Note Make Four sets FD 5 F3D F3D F4D F4D Add one (F3D) for each Extension. Note Make Four sets F3D

9 6 Note Make Two sets F5D F6D 7 F6D FD F5D FD FD FD FD F5D FD F6D 3

10 8 F6D F7D FD F5D F7D FD FD FD FD F7D F7D F5D FD F6D 9 F3D F3D F3D F3D F4D F4D F4D F4D F3D F3D F3D F3D 4

11 0 Add nos (F8D) for each Extension. F8D F8D F8D Add 4 Nos (F9D) for each Extension. Add 8 Nos (F0D) for each Extension. F9D F9D F9D F9D F9D F9D F9D F9D F0D F9D F0D F9D 5

12 F6D FD Add Four (FD) for each Extension. F5D FD FD FD S4 FD FD FD FD F5D FD FD F6D 3 BC4D BCD Add one (BC5D & BC6D) for each Extension. BC3D BCD BCD FD BC5D FD BCD F5D BC3D FD F6D BC6D BC4D BC6D BC4D BCD FD FD 6

13 4 Option - - Concrete After assemble the Base U Channel it can be filled with concrete up to the Foundation level. Concrete 5 Option - - Plywood (Not included) The Plywood can be placed by this sizes inside the base U Channel. Note The Plywood should be placed after completing the Wall Panel Assembly. 7

14 B. Wall Assembly Parts needed: Parts needed for each extension: CODE QTY CODE QTY CODE QTY 6 WD WE WE W3E TCE TC3E TC4E TC5E TC6E 6 TC8E 3 TSE 6 4 CCE 4 DCLD DCRD DSD DST RFSD 67 Note 4 4 TC8E TC9E TC0E TSE 4 59 Remove the protective films before start assembly. Note This Insulated Cabin included with one Window Panel (WD). This can be fixed in any of the wall positions either front or back. BCD BC4D BCD BC3D BCD BC5D BCD BC3D BC6D BC4D BC5D BC3D 8

15 BCD W3E BC5D W3E W3E BC3D BC3D BC6D BC4D 3 BC5D BC3D BC5D 4 W3E W3E 3 3 Fig. 4 BC3D & BC5D 9

16 4 BC3D W3E W3E BC3D BC5D 5 W3E BC5D BC3D BC5D 0

17 6 Add Two () for each Extension. BC5D BCD BCD BCD 7 W3E 3 BC4D W3E W3E BC4D

18 8 W3E W3E BC4D BC4D BC3D 9 Add One (TC9E) for each Extension. TC9E TC9E TCE 3&4 TC9E & TCE TCE Fig. 4

19 0 Note Push the wall from both side, and make sure the panels are fully inserted. TCE TCE &4 TC9E TC9E &3 TCE TC9E Fig. 4 TC9E TCE TCE TC9E 3

20 W3E W3E WE WE WE BC4D BC3D WE BC3D 3 WE WE 3 3 BCD 4 BCD

21 4 TC4E TC3E &3 TC3E WE W3E 5&6 TC4E TC4E W3E TC3E WE W3E Fig. 4 WE &4 TC3E TC3E WE Fig. 5 TC4E WE Fig. 6 TC4E 5 W3E WE W3E WE WE BC3D WE BC4D BC4D 5

22 6 WE WE WD 3 WD 3 BC6D BC6D 7 TC6E TC5E WE TC6E W3E TC5E 5&6 W3E &3 TC5E TC6E WE W3E &4 Fig. 4 WE TC6E TC6E TC5E WE TC5E WE 6 Fig. 5 Fig. 6

23 Note This Insulated Cabin included with one Door (DE). This can be fix in Four position as shown. This Instruction steps continues with position- DE Add Two () for each Extension. WD WD BC6D BCD BCD 7 BCD

24 9 Add One (TC0E) for each Extension. 3&4 TC4E TC0E TC0E & WD TC5E TC0E Fig. 4 0 Note Push the wall from both side, and make sure the panels are fully inserted. TCE TC0E TCE TC0E &3 TCE &4 TCE TC0E TCE 8 Fig. 4

25 TC0E TCE WD TCE TC0E BC5D CCE BC3D TC9E TC6E TC9E TC6E CCE TC0E TC5E 3 BC5D BC3D CCE CCE TC5E BC6D TC0E 9

26 3 BC4D CCE BCD TC3E TCE TC4E TC3E 3 CCE TCE BCD CCE TC4E CCE BC4D BCD 4 Note If the Door is assembling any other positions (,3 or 4), Please follow page DCRD DCRD DCRD DCLD BCD 4 DCRD DCRD &3 0 Fig. 4

27 5 Note If the Door is assembling any other positions (,3 or 4), Please follow page DST DSD DSD BCD DSD DSD & BCD BCD DST 6 TC9E TSE Add Four (TSE) for each Extension. TC9E TSE TSE TSE TCE TSE TSE TSE TSE TC0E TSE TSE WD TSE TCE

28 7 Add Four () with Two (TC8E) For each Extension. 3&4 & TC8E Note Make 5 sets TC8E TC8E Fig. 4 8 TCE TCE Add Four ( &TSE) with Two (TC8E) For each Extension. TSE TSE TSE TSE TC8E TSE TC8E & TSE TC8E TSE TC8E TC8E

29 9 Add One () for each Extension. TC6E TC6E TC5E TC5E 3 TC3E TC4E TC3E TC4E 30 TC3E RFSD TC3E RFSD TC4E TC4E RFSD 3

30 3 TC6E RFSD TC6E RFSD TC5E TC5E RFSD 4

31 C. Roof Assembly CODE Parts needed: QTY RE R3E R4E R6E RFE RFE RF3E RF4E RFLE RFRE GLE GRE GBLE CODE QTY GBRE GJE 8 PCD PCD PBE 4 DFA4 DNS DCV4 6 S3 4 S8 4 S5 4 S6 44 S Parts needed for each extension: CODE RF5E GE GE GJE Note QTY CODE 4 50 S6 6 S0 6 Remove the protective films before start assembly. QTY R4E Note On top U channel these holes are Pre-drilled for reference, align the holes and secure. R4E S0 S6 TCE 3&4 S0 R4E R4E TC3E S0 TCE TC3E & S6 R4E R4E 5 Fig. 4

32 S0 S6 TCE S0 S6 R4E R4E TC3E 3 S0 S6 R4E R4E 4 Add Two () for each Extension. S0 S6 TC9E 6

33 5 R6E S0 S6 R6E S0 S6 R6E 6 Note On top U channel these holes are Pre-drilled for reference, align the holes and secure. S0 S6 R4E S0 S6 R4E RE RE S0 S6 TC4E RE 7

34 7 S0 S6 R4E RE RE S0 S6 8 R4E R4E RFE TC3E RFE RFSD TC3E 4 R4E,&3 RFE RE R4E R4E RFE RFE W3E WE Fig. 4 8

35 9 RFE RE RFE RE R4E RFSD RFE &3 RE RFE WE RE RFE RE RFE WE &4 Fig. 4 0 RFE RFLE RFLE R4E RFLE RFE &3 RE RFLE RFE RFE RFE RFE 9

36 RFLE RFLE S0 S6 RE S0 S6 TCE RE 4 RFRE RFLE RFLE &3 RFRE RFLE RFRE RFLE RFRE Fig. 4 30

37 3 RFLE RFRE RFRE S0 S6 RFLE S0 S6 4 RFRE RFRE RFLE 3

38 5 Add Two () for each Extension. RFRE RFRE S0 S6 S0 S6 6 Add One (RF5E) for each Extension. 4 R6E RF5E RFRE RFRE &3 RF5E RFRE RF5E RF5E RFRE 3 Fig. 4

39 7 R6E RF5E RFRE RF5E S0 S6 RFRE TCE 0 S0 S6 8 R6E RF5E RF5E RFLE 33

40 9 RF5E R3E R6E 3 RF5E R3E R3E S0 S6 S0 S6 RF5E R3E 0 R6E RF5E R6E RF4E RFSD RF4E R6E 4&6 R6E R6E RF5E RF5E RF4E RF4E,,3&5 RF4E Fig. 4 R6E RF5E RF4E RF4E 34 Fig. 5 Fig. 6

41 R3E RF3E RF5E RF5E 6 R6E RFSD RF3E,,3&5 R3E RF5E R3E RF3E RF3E RF3E Fig. 4 4 R6E RF5E RF4E RF5E RF3E R3E Fig. 5 Fig. 6 RF5E R6E RF5E RF3E R3E RF3E R3E RF3E 35

42 3 R4E R4E RE 4 36

43 5 R4E R4E RE 6 37

44 7 TC0E TCE,&3 Add Two () for each Extension. RE Silicon TCE TC0E RE TCE TC0E RE TCE TC0E 8 & & GRE & GE & GLE Add One (GE) for each Extension. GLE GE GRE GLE GE GRE 38

45 9,&3 GRE GJE,&3 GE GJE GLE Add One (GJE) for each Extension. GLE GE GE GRE GJE GLE GE GE GRE GJE Silicon GLE GE GE GRE GJE 30 TCE,&3 TC9E Add Two () for each Extension. 39 RE Silicon TCE TC9E TCE TC9E RE RE TCE TC9E

46 3 & & GBLE & GE & GBRE Add One (GE) for each Extension. GBRE GE GBLE GBRE GE GBLE 3,&3 GBLE GJE,&3 GE GJE GBRE Add One (GJE) for each Extension. 40 GBRE GE GE GBLE GJE GBRE GE GE GBLE GJE Silicon GBRE GE GE GBLE GJE

47 33 DNS DFA4 GRE DNS DFA4 GBRE GBRD GBRD,&3 S3 DNS DFA4 DNS DFA4 DNS DFA4 34 GLE,&3 PBE GE,&3 GRE PBE,&3 GBLE PBE GE PBE,&3 GBRE GluePBE PBE GBRE PBE Silicon GBRE 4

48 35 Dia. 3.0mm. PCD DCV4 PCD Glue DCV4 3 DCV4 PCD PCD,,4&5 DCV4 Fig. 4 Fig HC S5 DE,,&3 DE Fig. S5,,&3 DE 4 DCRD Fig. DCRD Fig.3,,&3

49 37 Fig. Fig. Fig.3 Fig.4 Fig.5 Fig.6 38 Fig.7 Fig.8 DCLD 43

50 D. Window Assembly Rubber Silicon WD Rubber Silicon CABIN OUTSIDE 3 4 Dia.3.0mm. Silicon 44 CABIN OUTSIDE CABIN INSIDE

51 5 6 S8 CABIN INSIDE CABIN INSIDE Note Remove the protective films after assembly. 45

52 Door Assembly in Positions,3 & 4 Note If the Door is assembling in positions,3, & 4, Please follow the steps (-3) respectively for assembling DCLD, DCRD, DST & DSD. DE 4 3 DCRD WD DCRD TC9E TCE BCD BCD BC5D DST 3&4 DST DCRD TC9E TCE TC9E TCE DCLD DST DST 46 Fig. 4

53 DCRD DCRD WD DCRD DCLD WD 3 DSD DSD BCD BCD BC5D DCRD DSD DCLD 47 BCD BCD BC5D DSD & BCD

54 PART : Adding Extension Kit to Existing Cabin Step.Remove PCE,PCE,RFRE,RF3E & RF4E RFLE R6E RFRE R3E RF4E RF3E DCV4 PCD PCD DCV4 PCD 48 PCD

55 Step.Remove GJE,GRE,GBRE & RFSD GBRE GJE RFSD GRE Step 3.Remove 3 R6E R3E TCE 49

56 Step 4.Remove From 4 Step 5.Remove From 5 R6E R3E 50

57 Step 6.Remove R3E & R6E 6 R6E R3E S0 S6 Step 7.Support the Roof Panel(&) by using an appropriate support to avoid the structure from collapsing. 7 Support Not Included SUPPORT 5

58 Step 8.Remove Roof Structure (TSE, & TC8E) 8 TSE TC8E TSE Step 9.Remove From TC5E & TC6E 9 TC6E TC5E 5

59 Step 0.Remove CCE 0 TCE TC6E Step.Remove, TC5E & TC6E CCE TC5E TC6E TC5E WE W3E WE CCE Step.Remove WE,WE,W3E W3E WE WE BC3D 53 BC4D

60 Step 3.Remove BC3D & BC4D 3 F5D BC3D BC4D F6D Step 4.Remove & WD 4 TCE BCD WD BCD 54

61 Step 5.Remove F7D, F6D & F5D 5 FD F7D F7D F5D FD F6D 6 Step 6- Come back to 0 x3 Insulated Cabin-Gable Roof Extension manual (PART-) and follow the steps accordingly. 55

62 7 Follow the Diagram to Extension Assemble on Right Side Basic Cabin. GJE RF5E GE GJE GE TSE TC9E TC8E TSE TSE TC8E TSE TC0E F8D F0D F9D FD F3D FD BC5D BC6D 56

63 U.S. Polymers, Inc. 057 S. Vail Ave Montebello, CA 90640, United States of America RD