VAPTECH. International conference for leading Engineers and Consulting Companies

Transcription

1 VAPTECH Company presentation International conference for leading Engineers and Consulting Companies Holiday Inn, Tbilisi August 3, 2012

2 VAPTECH Projectoriented oriented globalprovider of systems and services for Hydropower Sheet metal forming and Biomass processing industries Make what the Planet Needs! is our mission i 2

3 Company brief Industrial engineering and manufacturing Originates in 1914 Private company Registered in Bulgaria 7 locations around the world More than 350 employees Part of Vaptsarov Holding Group 3

4 Corporate Hydro Press Biofuel Steel structures Services About us Locations Design Manufacturing Quality Worldwide projects Contacts North America Vancouver, Canada Bulgaria Headquarters: Sofia Manufacturing: Pleven Albania Tirana Turkey Ankara Georgia Tbilisii Asia New Delhi, India 4

5 About us Locations Design Manufacturing Quality Worldwide projects We are proud of our own prominent and modern Design department We are using Unigraphics NX by Siemens for 3D mechanical design, simulations and CNC machining i in the manufacturing process. For the complete Engineering Process Management we are using Teamcenter by Siemens Parametric design of Francis turbine runners 5

6 About us Locations Design Manufacturing Quality Worldwide projects We are proud of our state of the art Mechanical Workshop that is capable of delivering all the manufacturing steps for heavy welded and machined structures Flame cutting Plate bending Welding Post weld heat treatment Non destructive testing Machining Surface treatment Pressure testing Workshop assembly and function testing In order to organize the in house planning we are using Infor ERP system. 6

7 About us Locations Design Manufacturing Quality Worldwide projects 7

8 About us Locations Design Manufacturing Quality Worldwide projects ISO 9001:2008 for the Quality management system ISO 14001:2004 for the Environmental management system OHSAS 18001:2007 for the Safety management system 8

9 About us Locations Design Manufacturing Quality Worldwide projects Hydro Press Steel structures Services 9

10 Small hydro Turbines Valves Gates Automation Refurbishment Selected references In brief Established in 2001 First contract in projects 85 turbine generator units 118 MW installed capacity Supplier #1 in Bulgaria, Macedonia, Albania, Kosovo 10

11 Small hydro Turbines Valves Gates Automation Refurbishment Selected references Scope of supply Unit output up to 10 MW Hydromechanical equipment TurbineT Main inlet valve (MIV) High h pressure unit (HPU) Generator equipment Electrical balance of plant (EBOP) Complete plant automation 11

12 12

13 Katuntsi Mikrevo Bulgaria Bulgaria Installed capacity: 3408 kw Installed capacity: 1500 kw Scope of supply: Turbine, MIV, HPU, generator Scope of supply: Turbine, MIV, HPU, generator Turbines: 1 x Francis 3408 kw, 750 rpm Turbines: 1 x Francis 1500 kw, 1500 rpm In operation: 2005 In operation:

14 Yahinovo Topolnitsa Bulgaria Bulgaria Installed capacity: 6800 kw Installed capacity: 3070 kw Scope of supply: Turbine, MIV, HPU, generator Scope of supply: Turbine Turbines: 1 x Francis 6800 kw, 750 rpm Turbines: 1 x Francis 3070 kw, 500 rpm In operation: 2007 In operation:

15 Radac Burimi Installed capacity: Scope of supply: Turbines: Kosovo 890 kw Turbine, MIV, HPU, generator, EBOP, plant automation 2 x Francis 445 kw, 1000 rpm Installed capacity: Scope of supply: Turbines: Kosovo 824 kw In operation: 2010 In operation: 2011 Turbine, MIV, HPU, generator, EBOP, plant automation 2 x Francis 412 kw, 1000 rpm 15

16 Banite Corsaglia Installed capacity: Scope of supply: Turbines: Bulgaria 3615 kw In operation: 2012 Turbine, MIV, HPU, generator, plant automation 1 x Francis 3615 kw, 750 rpm Installed capacity: Scope of supply: Turbines: Italy 1475 kw In operation: 2012 Turbine, MIV, HPU, generator, plant automation 1 x Francis 1020 kw, 600 rpm 1 x Francis 455 kw, 750 rpm 16

17 Retije 3 Starna Bulgaria Installed capacity: 5100 kw Scope of supply: Turbine, MIV, HPU, generator Turbines: 1 x Pelton 5100 kw, 750 rpm In operation: 2004 Installed capacity: Scope of supply: Turbines: Bulgaria 680 kw In operation: 2004 Turbine, MIV, HPU, generator 1 x Pelton 480 kw, 600 rpm 1 x Pelton 200 kw, 750 rpm 17

18 Balea Dzherman Installed capacity: Scope of supply: Turbines: Romania 1801 kw In operation: 2010 Turbine, MIV, HPU, generator, plant automation 1 x Pelton 1801 kw, 1000 rpm Bulgaria Installed capacity: 2700 kw Scope of supply: Turbine, MIV, HPU, generator Turbines: 1 x Pelton 2700 kw, 600 rpm In operation:

19 Porumbacu Dospat 2 Installed capacity: Scope of supply: Turbines: Romania 2580 kw Turbine, MIV, HPU, generator, plant automation 2 x Pelton 1290 kw, 1000 rpm Installed capacity: Scope of supply: Turbines: Bulgaria 3164 kw In operation: 2011 In operation: 2012 Turbine, MIV, HPU, generator, plant automation 2 x Pelton 1582 kw, 750 rpm 19

20 Tresonecka 11 Yesilkoy Installed capacity: Scope of supply: Turbines: Macedonia 1616 kw Turbine, MIV, HPU, generator, plant automation 2 x Pelton 808 kw, 500 rpm Installed capacity: Scope of supply: Turbines: Turkey 4130 kw In operation: 2012 In operation: 2012 Turbine, MIV, HPU, generator, plant automation 2 x Pelton 2065 kw, 750 rpm 20

21 Based on our own experience and strategic partnerships with leading design houses and laboratories we are offering custom developed turbines: Pelton turbines with horizontal or vertical shaft arrangement with 1 to 6 injectors with or without deflector mechanism Francis turbines with horizontal or vertical shaft arrangement We have delivered more than 70 turbine units with total installed capacity of over 100 MW 21

22 We design and manufacture the inlet valves for the small hydro schemes but also we deliver valves for large hydropower plants. Spherical valves with cast or welded body and rotor Butterfly valves with lens or lattice type rotor Needle valves We have delivered more than 150 valves with design pressure up to 100 bar and inlet diameter up to 5 m 22

23 Studen Kladenets Pirris Bulgaria Valve type: Butterfly, 5 units, lattice rotor Inlet diameter: 2700 mm Design pressure: 6,6 bar In operation: 2008 Costa Rica Valve type: Spherical, 2 units, cast rotor Inlet diameter: 1050 mm Design pressure: 100 bar In operation:

24 Menge Lajanuri Turkey Valve type: Butterfly, 2 units, lattice rotor Inlet diameter: 4000 mm Design pressure: 7 bar In operation: 2010 Georgia Valve type: Spherical, 1 unit, welded rotor Inlet diameter: 2100 mm Design pressure: 18 bar In operation:

25 Tailor made water control gates that ensure precise flow and water level control for a variety of operations such as flood control, irrigation, sewage treatment and power generation. Radial l gates Flat gates Stop logs 25

26 Arda Bulgaria Gate type: Radial Gate length: mm Gate height: 6000 mm Scope of supply: 9 x radial gates with hydraulic and control system: design, manufacturing and supervision of installation works on site In operation:

27 We provide plant operators with ihcost effective solutions by optimizing i i the overall system. Our integrated hydro solutions combine the control system and the electrical and mechanical equipment in order to assure the safety and availability of plant operations. The software is developed by our engineers. 27

28 Lajanuri, Turbine inlet valve unit #3 Touch panel interface language: Georgia English / Russian 28

29 Lajanuri, Turbine inlet valve unit #1 Interface language: Georgia English / Georgian 29

30 Lajanuri, Turbine inlet valve unit #1 Interface language: Georgia English / Georgian 30

31 Corporate p Small hydro Hydro y Turbines Valves Gates Press Automation Biofuel Refurbishment Steel structures Contacts Selected references Lajanuri, Turbine inlet valve unit #1 Georgia Interface language: English / Georgian Services 31

32 Lajanuri, Turbine inlet valve unit #1 Touch panel interface language: Georgia English / Georgian 32

33 Based on solid experience from design and manufacturing of electromechanical equipment we offer a wide range of diagnostics, analysis and rehabilitation of existing hydropower plants that extends the life of the power plant and increases efficiency and output. Modernization Repair Replacement Upgrade Uprate 33

34 Cherni Vit Bulgaria Scope of supply: Refurbishment of Francis turbine regulating gsystem In operation:

35 Ivaylovgrad Bulgaria Scope of supply: Refurbishment of Butterfly valve In operation:

36 Ivaylovgrad Bulgaria Scope of supply: Refurbishment of turbine shaft In operation:

37 Studen Kladenets Bulgaria Scope of supply: Refurbishment of 4 x Butterfly valves In operation:

38 Topolnitsa Bulgaria Scope of supply: Refurbishment of turbine shaft In operation:

39 Enguri Georgia Scope of supply: Refurbishment of turbine shaft and head cover In operation:

40 Rashmaya Lebanon Scope of supply: Replacement of 2 Pelton runners with identical ones In operation:

41 Dikanc Kosovo Scope of supply: Refurbishment of 2 existing turbine generator units and their hydraulic and digital governors and supply of an additional 2640 kw Francis turbine complete with generator and electrical balance of plant In operation:

42 92% 92,15% Birkapili Turkey Scope of supply: Delivery of a new re designed interchangeable Pelton runner with runner templates Turbine parameters: Output: 60 MW, net head: 950 m, speed: 750 rpm In operation:

43 Birkapili Turkey Scope of supply: Delivery of a new re designed interchangeable Pelton runner with runner templates Turbine parameters: Output: 60 MW, net head: 950 m, speed: 750 rpm In operation:

44 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references VAPTECH is a Manufacturing Expert in Large hydro! 100 years of experience 200 turbine units 6000 MW installed capacity Worldwide coverage Main customers GE Hydro ( ) Alstom Hydro Andritz Hydro Voith Hydro Power Machines Rainpower 44

45 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references 45

46 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Biasca Birkapili Switzarland Customer: GE Energy Scope of supply: 3 x Pelton turbine housing Turbine output: 50 MW Delivery: 2003 Turkey Customer: GE Energy Scope of supply: Pelton turbine housing, distributor, cover Turbine output: 60 MW In operation:

47 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Blafalli Vik Esti Norway Customer: GE Energy Scope of supply: Complete Francis turbine excl. runner Turbine output: 235 MW Delivery: 2005 Panama Customer: GE Energy Scope of supply: 2 x Complete Francis turbines excl. runner Turbine output: 61,7 MW In operation:

48 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Follafoss Grimsel 1 Norway Customer: GE Energy Scope of supply: Complete Francis turbine excl. runner Turbine output: 47,2 MW Delivery: 2004 Switzerland Customer: GE Energy Scope of supply: Complete Francis turbine excl. runner Turbine output: 32,2 MW In operation:

49 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Horse Mesa Komaki USA Customer: GE Energy Scope of supply: Complete Francis turbine excl. runner Turbine output: 114,3 MW Delivery: 2001 Japan Customer: GE Energy Scope of supply: 2 x Complete Francis turbines excl. runner Turbine output: 22 MW In operation:

50 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Lavarak Nytt Funna Iran Customer: GE Hydro Asia Scope of supply: 2 x Complete Francis turbines excl. runner Turbine output: 23,5 MW Delivery: 2005 Norway Customer: Alstom Hydro Scope of supply: Complete Francis turbine excl. runner Turbine output: 20,5 MW In operation:

51 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Ocana Rio General Ecuador Customer: Alstom Hydro Scope of supply: 2 x Complete Pelton turbines excl. runner Turbine output: 13,4 MW Delivery: 2010 Costa Rica Customer: GE Energy Scope of supply: 2 x Complete Francis turbines excl. runner Turbine output: In operation:

52 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Riviere de l'est Rizzanese Reunion Island Customer: Alstom Hydro Scope of supply: Complete Pelton turbine excl. runner Turbine output: 23,5 MW Delivery: 2009 France Customer: Alstom Hydro Scope of supply: 2 x Complete Pelton turbines excl. runner Turbine output: 27,5 In operation:

53 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Sariguzel Studen Kladenets Customer: Scope of supply: Turbine output: Turkey Ansritz Hydro 2 x Head cover, bottom ring, regulating ring, bearing support 48,3 MW Customer: Scope of supply: Turbine output: Bulgaria Delivery: 2010 Delivery: 2008 Ansritz Hydro 2 x Head cover, bottom ring, regulating ring, bearing support 16 MW 53

54 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Toklev Studen Kladenets Norway Customer: Voith Siemens Scope of supply: Complete Francis turbine excl. runner Turbine output: 5,1 MW Delivery: 2007 Customer: Scope of supply: Turbine output: Bulgaria Ansritz Hydro 2 x Head cover, bottom ring, regulating ring, bearing support 20 MW Delivery:

55 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Yuce Bordlasbekken Turkey Customer: Rainpower Scope of supply: 2 x Complete Pelton turbines Turbine output: 5,8 MW Delivery: 2010 Norway Customer: Rainpower Scope of supply: Complete Pelton turbine Turbine output: 1,9 MW Delivery:

56 Small hydro Turbines Valves Gates Automation Refurbishment Large hydro Selected references Sayano Shushenskaya Russia Customer: Power Machines Scope of supply: 2 x Head cover, bottom ring, regulating ring, bearing support Turbine output: 640 MW Delivery:

57 Thank you for your kind attention! Vasil Vlaychev VAPTECH Georgia Nelly Verulava 57