TERMS OF REFERENCE FOR SERVICE CONTRACTING

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1 TERMS OF REFERENCE FOR SERVICE CONTRACTING Assignment Location Equip Rukban borehole with a containerized Reverse Osmosis desalination Plant and operate/maintain for six months after commissioning Rukban, Ruwayshed, Mafraq Governorate, Jordan. Total contract duration Reporting to Nine months comprising three months for the design, installation, testing and commissioning, and an additional six months of operation WASH Section - UNICEF Jordan 1. JUSTIFICATION/BACKGROUND Rukban is located in the extreme north-eastern corner of Jordan (at the Jordan-Syria-Iraq border), approximately 7km west of the Iraqi border and 1km south of the Syrian border (see map). Currently, there are approximately 50,000 Syrian asylum seekers living in an area in between the Syrian and Jordanian border, in No Man s Land. The population in Rukban is currently approximately 50,000 people and it may expand rapidly due to the changeable situation in Syria. As Lead Agency in the WASH sector in Jordan, UNICEF is providing water to Rukban, currently estimated at about 650 m 3 /day however, this should be increased, due to the increasing seasonal needs, and potential population increase. Currently, the water is trucked over 140km from Ruwayshed Water Treatment Plant to Rukban with many concerns related to the water quality as well as many interruptions to services due to inaccessibility after storms as well as truck breakdowns. In agreement with the Ministry of Water and Irrigation, UNICEF drilled a borehole in Rukban in December The borehole was drilled to a depth of 572m and has an estimated yield of 70m 3 /hr. The borehole was drilled to increase the volume of water supplied to those living in No Man s Land in Rukban, and to ensure a continuous supply of water. The borehole was pump tested twice, and the latest set of water quality results are given below. The aim of this project is to install a treatment system to treat the water from the borehole in Rukban and to ensure it meets the Jordanian drinking water standards. On the basis of the water quality results, UNICEF Jordan is seeking a qualified company to design, assemble, install and operate (for six months) a containerised reverse osmosis unit, and to operate it for six months. The proposed system should address the raw water quality characteristics of the water. The key parameters from the WAJ laboratory test results are given as: Raw water quality parameters, as per WAJ laboratory test PLEASE CHECK ANNEX D Effluent Quality Page 1 of 7

2 The final produced water (including approx. 9% blended water) from the RO unit must meet the national drinking water requirements of JS 286/2008 (and electrical conductivity should not exceed 600 µs/cm). Access The borehole is located in a military closed area (administered by the Jordanian Armed Forces JAF). Access to the site for personnel and equipment will require security permits issued by JAF and these will be processed by UNICEF for the first time. Renewal of the permits is the contractor s sole responsibility. 2. OBJECTIVE AND TARGETS A. Project Objective The aim of this project is to design, assemble, install, test, operate and maintain a water treatment plant to treat the water from Rukban borehole and provide safe drinking water to the asylum seekers in Rukban, which meets the national drinking water standards (JS 286/2008). B. Site location The Rukban borehole is located at the north-eastern border and is in the vicinity the JAF military camp. The Treatment plant will be installed at the borehole. The exact coordinates of Rukban borehole location are; X: Y: UTM, Zone 37, as per the attached map. The current site is being installed, and the planned layout is given as in the attached drawing. The borehole will be fitted with submersible pump and is installed at mbgl and is planned to abstract at a rate of 70m 3 /hr. A data logger (to record the water levels, ph and conductivity) will be installed in the borehole and a panel provided for the readings. UNICEF will provide and install a furnished office and living accommodation at the Rukban borehole. C. Key Requirement parameters: - The plant MUST be a Containerized Reverse Osmosis desalination plant and shall be designed, constructed, installed, tested, commissioned and operated to treat m 3 /hr - The plant shall consist of the following items (raw water tank, aeration tower and RO unit) and the contractor is responsible of all pipe connections from the wellhead to the raw water tank to the RO unit. The contractor is also responsible to connect the RO unit to the storage tanks. The contractor shall install a control system to control the flow and operation of borehole pump, treatment unit and storage through water level switch control. The contractor is also responsible for the installation of all brackish water drainage pipes to a point 40 meters away from the perimeter of the site. - The permeate conductivity value should not exceed 600 µs/cm Page 2 of 7

3 - The system will be powered by onsite generators procured by UNICEF 3. SCOPE OF THE WORK (WORK ASSIGNMENT) The purpose of the Works is to design and build a Containerized Reverse Osmosis Plant designed to process potable water from groundwater source (Rukban Borehole); and to operate the Plant for a period of six months following the First Delivery Date after receiving a letter from WAJ labs confirming the effluent water analysis results meets the Jordanian standards for drinking water. The Plant shall have a production capacity of cubic metres of potable water per hour. The Containerized Plant shall be installed on top of the existing concrete foundations at the site without any modification. The works are divided into two phases. Phase I (Design, install, testing and commissioning) A. Design stage - Design, assemble and install, the RO system along with aeration tower and raw water tank according to the following diagramme (bidders are encouraged to propose different diagrams with justification). PLEASE CHECK ANNEX E B. Installation and Commissioning - Test and operate the RO system, including the flow from the borehole to the storage tank to ensure synchronise and sequential running of water supply chain - Supply, install and test all pipe connections from the borehole to the raw water tank to RO to storage tank - Supply, install and test all electrical connection to connect the plant to the Main Control Board of the site. C. Successful system operation and upon successful WAJ laboratory tests to confirm effluent water analysis results meet Jordanian standards for drinking water - Arrangement of the water sample collection, in cooperation with WAJ and the Ministry of Health, and the payment of the water sample certification and licencing form the Ministry of Health Phase II (Operation) - Provide six months operation and maintenance for the complete water system, including the operation of the borehole, as well as the full Reverse Osmosis system. This should include the provision of all required chemicals, in addition to the development of an operation and maintenance (O&M) manual, O&M Standard Operating Procedures. All required personnel and supplies must be sufficiently planned, and permits requested, to ensure a continuous supply of water - The system should be operational from 6am to 5pm, seven days a week (UNICEF has obtained permission from the Jordanian Armed Forces to live at the borehole site office and living units to be provided by UNICEF Page 3 of 7

4 - The operator should build the capacity of a local operator on the proposed maintenance and operational plan (the local partner will be identified by UNICEF) - The First Delivery Date of operation will start within one week of the certification from the Ministry of Health. A) Equipment verification Before the start of work and during the mobilization period, the contractor shall submit to UNICEF all designs, technical submittals and specifications, data sheet of all items, supplies and materials for UNICEF s review and approval prior to the procurement of any item. UNICEF has the right to inspect and verify these supplies through a third party. The contractor should verify and validate that all equipment and supplies have arrived intact as listed in the BoQ and as per the scope of supply provided by supplier. The equipment will be dry tested by UNICEF at the assembly location and the equipment can only be moved for installation, after UNICEF s acceptance. B) Design and system compatibility The system will be fabricated based on the proposed design submitted to, and approved by UNICEF. The detailed system design parameters must be based on the test results of the raw water quality and final produced water to be in line with Jordanian Standards 286/2008 for drinking water. Detailed schematic diagrams, layouts and PID must be provided. C) Site Preparation The containerized treatment plant for Rukban will be assembled off-site and will be transported to the site in Rukban. On site, the containers will be placed on a concrete base constructed by UNICEF. Containers dimensions will be provided by the contractor to UNICEF to ensure that the slab is adequately sized. The contractor shall be responsible for the installation of underground cables and inside the concrete trench. D) Installation and commissioning Once assembling and installation of the unit at the contractor shop has been completed, the unit shall be tested through pressure test to ensure no leakage. On signing the contract, a site visit is mandatory to ensure that the contractor is familiar with the implementation environment and to take measurements. A report shall be submitted by the contractor with the planned layout indicating the route of pipes and electrical connections. The design of the system should ensure that the system is properly sized with minimum maintenance and is easy to operate. In addition, the system should be designed to ensure that even during periods of maintenance, the system can continue to operate (standby system). The proposed components (supplied and installed) are given as follows: Supply and install: PLEASE CHECK ANNEX F In the event that the Contractor has alternative suggestions, these can be proposed at the time of the bidding. Page 4 of 7

5 Once the system has been installed, water samples from the borehole (raw water), RO outlet (post-treatment) and the storage tank (post-treatment and post blended) will be tested jointly by the WAJ central lab and MoH for three consecutive days. The contractor will be responsible to ensure the system is 100% functioning before the test and is responsible to facilitate the sample collection, transportation and release of the analysis, as well as the MoH certification. UNICEF will also be present during these monitoring visits and will contribute to the technical supervision and commissioning work. The acceptance of the water by the Ministry of Health and the issuance of the certificate will be a linked deliverable for payment. Phase II (Six months System Operation and Maintenance) The system must be operational from 6am to 5pm and will operate seven days a week. The six months will start based upon an agreed date by UNICEF and will be within one week of the MoH certification the Contractor s staff must be ready to deploy within seven days, and the system should be operational within this time. The contractor shall ensure sound operation, and high and consistent system performance in achieving final produced water quality in line with Jordanian standard 286/2008 and will be responsible to provide the following: 1. Staffing Minimum required staff and not limited to; Description Duty Qualification Qty Technician One shift Min 7 years in maintenance 1 electro/mechanical and 2 years in RO units Skilled Operator Three shifts Min 5 years in water/ RO unit 4 operation Pick up (transportation) 1 2. Chemicals and Consumables Description Chlorine Treatment Chemicals Cost plus (invoices) Cost plus (invoices) - Train local staff on the treatment system processes, operation and maintenance. - Develop operation and maintenance manual, guidelines and SOPs. Penalties will be imposed by UNICEF (for each day the system could not be operational, a penalty of 0.1% of the Phase II contract value, per day) for any unjustified delays due to a lack of staff, technical issues, lack of adequate O&M, lack of capacity/skills of the staff, lack of adequate supplies, or any other non-justifiable cause. Page 5 of 7

6 E) Water quality monitoring The contractor shall take the following readings as a minimum from the on-line instruments: PLEASE CHECK ANNEX G Regular and periodic water quality monitoring and test samples will be taken in conjunction with UNICEF through the different project stages to monitor the system performance. The data from the data loggers should be downloaded on a monthly basis. 4. EXPECTED DELIVERABLES Phase I: Site preparation and commissioning of containerized Reverse Osmosis desalination plant which includes (3 months): 1) Materials sourcing 2) Site preparation 3) WTP commissioning implementation 4) Construction and installation of Containerized RO desalination Plant 5) Commissioning Stage II: Six months operation and maintenance of the system to ensure proper operation and final produced water quality in accordance with Jordanian standards. 1) Raw water and final water quality testing 2) Operational records 5. DESIRED QUALIFICATIONS, SPECIALIZED KNOWLEDGE OR EXPERIENCE The Contractor should be classified for Water Treatment plant and Electro-mechanical works. 6. Instruction to bidders Specific and particular conditions a) The maximum value of sub-contracting under Phase 1 is 30% of the Phase I contract value b) The awarded contractor shall submit all required technical submissions 28 days after signing of the contract agreement c) The supplier shall have to indicate the power load requirement in its offer d) Minimum size of the container shall be ISO 20ft Container. If any part of the technical specification offered by the bidder is different from the specifications sought in this RFP, the bidder must substantiate the same in detail citing the reason of quoting an alternative specification than that given by UNICEF (e.g. higher version or nonavailability of the specifications quoted by UNICEF) e) It is mandatory to provide the brand and model of all the items and their subcomponents, as has indicated in the technical specification. The Offer may not be evaluated and or will be liable for rejection in case of non-submission or partial Page 6 of 7

7 submission of brand and/or model of the items offered, or missing specifications. Bidder should not quote items which are approaching their End Of Life/End Of Support (before or during the contract period) f) Any staff which were proposed at the bidding phase, but who subsequently need to be replaced, must be replaced by those with the same level of qualifications, as a minimum g) Non-compliance of the contracted delivery & installation clauses will result in imposing penalty (1% on delay in the delivery and installation) per day or part of the delivered price of the delayed goods for each week or part which shall elapse between the relevant expected time for completion and the date stated in the Taking-Over certificate, up to a maximum deduction of 10% h) Penalties will be imposed by UNICEF (for each day the system could not be operational, a penalty of 0.1% of the Phase II contract value, per day) for any unjustified delays due to a lack of staff, technical issues, lack of adequate O&M, lack of capacity/skills of the staff, lack of adequate supplies, or any other non-justifiable cause i) UNICEF will contact bidders within four days of the bid release to confirm interest in a site visit. The site visit will be scheduled for the second week of the bidding period. Any interested parties must provide details of the proposed participants and vehicle details to UNICEF at least one week before the proposed date. UNICEF will facilitate the permits and will lead the site visit, however, each company is responsible for their own transportation and arrangements to the Rukban site. One full day will be required, departing early morning and returning late afternoon. 7. PERFORMANCE INDICATORS FOR EVALUATION OF RESULTS PLEASE CHECK ATTACHED ANNEX H 8. FREQUENCY OF PERFORMANCE REVIEWS Every three months 9. INDICATION OF HEALTH STATEMENT AND CERTIFICATE OF GOOD HEALTH HAS BEEN RECEIVED PRIOR TO SIGNING THE CONTRACT The contractor and personnel will travel with their own vehicles to the project site for the installation of the treatment plant and for the initial six months operation and maintenance of the Treatment in Rukban. 10. UNICEF RECOURSE IN CASE OF UNSATISFACTORY PERFORMANCE As per UNICEF general term and condition Page 7 of 7