ECM for Steel / Metallurgy

Transcription

1 ECM for Steel / Metallurgy ECM ECO Monitoring, a.s. Bratislava (Slovak Republic) is focal company of the ECM Group consisting from a network of subsidiaries and offices to offer an optimal technical and comercial support on field of monitoring instrumentation of gases, liquids and particles. ECM is providing the following applications steel industry: Monitoring of SO2, NOX, CO, CO2, HF, TOC, O2, flow and dust to monitor stack gas and process control for power generation, blast furnaces, steel plants, sintered plants, coke plants, cold and hot rollers and non ferrous metal technologies Optimation of combustion processes Monitoring of low and high flow of dusty, wet and explosive gases Catalytic additives to keep combustion chambers clean Purity monitoring of O2, N2, Ar2 and other process gases Ambient air pollution monitoring around factories Waste water quality monitoring - COD, BOD, TOC, hydrocarbons, phenols, cyanides, ammonium, nitrates, nitrides, sulfates, sulfides, conductivity, ph, DO, ORP and others Sound / noise / vibration monitoring Composition of lubrication emulsions Heat stress monitoring Mill and centifuge inertion Particle monitoring in process and working area Bag filter monitoring and filtration system optimation Breathing mask fit testing tools Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

2 Process Gas Monitoring / Liquid Monitoring Systems Examples of process monitoring applications are: O2 monitoring on different levels and in different media CO, CH4, CO2 monitoring in different gas mixtures He, H2, N2, Ar purity of industrial gases Medical gas purity Oil / gas industry monitoring applications Heat value and Wobbe index Claus process feed and tail gas monitoring TS and H2S monitoring in different media Sulphure in fuel Process chromatography Water in solvents Moisture monitoring in different media Semiconductor industry gas / liquid monitoring PVC plant gas / liquid monitoring Complex monitoring solutions for chlorine chemistry Complex monitoring solutions for nitrogen chemistry Air separation monitoring ECM is providing analytic solutions for on-line monitoring of process gases for different applications: Combustion process control Fast response O2 and CO monitoring systems Industrial analysers for chemical and petrochemical applications NDIR analysers for SO 2, H 2 S, CO, CO 2, NH 3, HCl, CH 4 and many other gases H2S and Sulphure analysers for gases and gasoline Paramagnetic oxygen analysers for different media ECM ECO Monitoring, a.s., Nevädzová 5, Bratislava, Slovak Republic Phone: Fax: ecm@ecm.sk

3 Industrial analysers for pharmaceutical industry semiconductor industry and clean gas manufacturers O2, SO2, NO, CO, CO2, CH4 multicomponent analysers Multicomponent FTIR analysers for broad range of compounds Accurate oxygen analysers Physical property: Dew point, Cloud point, Flash point, Distilation point, etc. analyzers Hydrogen analyzers Biogas monitoring CO, CH 4, CO 2, H 2 S analytic systems Analysers for cement kiln control CO,CO 2, O 2, NO monitoring for high temperature and dusty atmosphere Claus process tail gas monitoring H 2 S/SO 2 monitoring in the high sulphur content Claus process tail gas atmosphere Analysers for food industry: O 2, CO 2 analysers for package gases CO 2 purity analysers for beverage manufactures ECM ECO Monitoring, a.s., Nevädzová 5, Bratislava, Slovak Republic Phone: Fax: ecm@ecm.sk

4 Process gas chromatographs The instruments are to monitor different gaseous compounds, which can be not measured by sampler methods Analysers for clean gas manufacturers Analysers for cleaners and trace level monitoring of Ar 2, O2, N2 and other gases Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

5 Oxygen monitoring Flue gas Tuneable laser O2 / CO analyzers for large boilers Zirconia and catalytic CO Main adventages: Yearly calibration interval Same analyser for 150 C C temperature range Combination of laser and Zirconia probes allows safe detection of areas with excess or lack of oxygen in combustion process Our laser monitors allow to use air purge instead of usual nitrogen to keep the optics clean Process gases Broad range of paramagnetic, zirconia, optical or electrochemical analyzers from trace concentrations up to oxygen purity monitoring around 100% O2 concentration. The main applications are: Clean industrial gas production Oxigen content in different process gas mixtures Inertization processes Working area safety Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

6 Metals - steel mini mills The metals industry is a core focus for PCME s business, with extensive experience in integrated steel mills, foundries, aluminium smelters and steel mini mills driving the continuous development of monitoring solutions to best meet the demands of industry. Experience gained from over 5,000 applications in the metals industry alone gives PCME a comprehensive understanding of the potential issues facing particulate monitoring for steel mini mills, in particular: High temperature flue gases and high ambient temperatures create demanding conditions for both sensors and baghouses, increasing the need for responsive and predictive bagfilter monitoring capability due to environmental stress on bagfilter media Harsh and dusty environments require dependable and rugged sensor operation, where reduced sensor maintenance requirements, reduced sensitivity to sensor contamination, and a range of durable sensor options for challenging stack conditions are of significant benefit to plant operators. PCME offer approved (TUV & MCERTS) systems for particulate measurement, filter leak monitoring and filter performance monitoring, depending on the plant specific requirements which are specified in close consultation between plant operators and PCME. Steel Mini Mill plant typically demands monitoring on multiple emission points across furnace, casting and rolling mill operations, which can be addressed with a networked multichannel system. By offering a range of measurement technologies in reliable and rugged instruments, PCME are able to offer a full range of solutions to meet and often exceed legislative compliance, and significantly improve the operation of filter plant including a reduction in filter maintenance requirements. As knowledge and awareness increase in the environmental and health concerns associated with metallic particulates, regulators are increasingly focusing on operators of metals plant to enforce lower emissions limits and more strict compliance programs. With a history of establishing, developing and maintaining strong partnerships within the metals industry, PCME bring extensive experience for assisting plant operators to both minimise emissions and improve the operation of filter plant. Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

7 Stack Gas Emission Monitoring Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

8 Calorific Value Analyzers Calorific value analysers are to monitor natural gas, petrochemical waste gases, coke gas, blast furnace top gas, biogas... ECM is offering several solutions: Miniature gas chromatographs for analysis of gas compositions and caloric value of natural gas. An accurate instrument optimized for any natural gas related application. Catalytic oxidation based analyzers to monitor Wobbe index or calorific value of flammable and even on flammable gases.

9 Promecon Power Generation Optimalization Systems The Promecon systems allow significant optimization of the thermal processes such as coal fired boilers, smelter processes, cement kilns and others. Using innovative technologies emissions are reduced, efficiency and availability of plants are entranced. The Promecon optimization system is utilizing several innovative sensor products: Cross correlation based combustion air flow sensors working reliably in harshest conditions for up to 40m/s flow speed and up to 1100 C temperature. - No calibration needed - No drift, no cleaning - Not affected by high dust SIL2 available coal mass flow/velocity/particle size measurement - Long life ceramic sensors g/m3 concentration t/hr mass flow m/s velocity um particle size - Different probe length, ATEX Fast responding temperature sensor on mill classifiers without abrasion. Online unburned carbon measurement. This is the World most sold fly ash analyzer. - Lab accuracy in process 0-20% carbon in fly ash 2-10 minutes measuring cycle Phone: ecm@ecm.sk

10 System Application for Boiler Optimization PROMECON is a total solution provider for Boiler optimization. Patented, unique online measurement systems for PF/ Biomass, PA, SA, OFA, particle size distribution, carbon in fly ash and other parameters. Evaluation of pulverizer, coal pipes, air ducts, boiler, APH. Improved control concepts for increased load gradient, low load operation, multifuel burning etc. Our references are our (PROMECON) references. Installed basis > 2000 sensors. All designed and made in Germany. Tuning through measurement and control (APC). We handle complete projects, CFD, modification of ductwork, trimming dampers, optimization. Typical projects: Plant assessment, Efficiency testing, Boiler optimization, Advanced process control. Field of projects: Pulverizer, coal/air distribution, combustion, fluegas. Phone: ecm@ecm.sk

11 Combustion Control System System for controlling and optimizing high temperature processes. FlameSight combines video technology with emissions spectroscopy. The PC based system interprets flames and optimizes their performance online through the system software. Phone: ecm@ecm.sk

12 Controlling and monitoring of gas and oil burners of any capacity. Optionally with integrated flame monitor and adjustable treshold. Optionally with adjustable propagation time. Connection of UV, IR and UV/IR or ionisation flame sensors. ECM ECO Monitoring, a.s., Nevädzová 5, Bratislava, Slovenská republika Tel.: ecm@ecm.sk IČO: IČ DPH.: SK

13 Termographic systems Thermographic camera systems to monitor temperature distribution in combustion chambers to maintain the fire ball in a central position to avoid vicinity to the walls resulting in cracking of tubes and membranes. The cameras are cooled and automatically refractive. Thermographic systems to monitor rotation cement kilns and drying processes.

14 Flame detectors and ignitors Flame detectors and ignitors for various fuels and combustion chambers

15 Oil in water analyzers Since oil in water means a broad range of water pollutant in terms of chemical composition, concentration, phase and other characteristics, so are also the appropriate analytic methods. ECM is offering application specific fluorescent, chromatographic, extractive and spectrometric analyzers to monitor all kinds of hydrocarbons in water in broad range of concentrations. Typical applications are: Waste water systems in oil / gas industry Chemistry and petrochemistry Drinking water treatment Steel industry and metallurgy Truck / train washing yards Airports Oil in condensate and cooling water Power generation

16 Gas purity / trace pollution ECM is designing and supplying analyzer systems for quality control of industrial gases integrating gas purity analyzers of the worldwide market leader the company Servomex as well. We offer solutions vary from single portable or desk top systems, via analyzer cabinets for quality control of medical gases according to Pharmacopeia, up to complex gas analyzer systems for process control and optimization of the operation of Air Separation Units. ECM Group became a recognised partner and supplier of gas analyzer systems to the market leaders of the gas industry. The market leaders which are listed below are among our clients: Messer Group Air Liquide Linde Gas SOL Group PRAXAIR (Istrabenz Plini) Air Products (Sapio Plini) SIAD HR, RS, BA, BG, MK, SI, CZ, SK, H AT, BG, CZ, SK, H BG, GR SI SI, CZ CZ

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18 Water quality samplers

19 Spectrometric Water Quality Monitors This unique submergible instrument allows continuous monitoring of nitrates, organic compounds, turbidity, colour and many other features of monitored water. The organic pollutants may be monitored as specific compounds (for instance benzene, toluene, gasoline, diesel oil, etc.), or as general charakteristics like TOC, COD, BOD, hydrocarbons in water. It allows portable, stationary or battery powered long term logging applications with instant response time. Multisubstance measurements with one single instrument; high resolution UV-Vis spectra allow selective distinction between many substances. 2-beam-measurement ensures constant measuring quality over long periods of time with virtually no instrument shift. Intelligent spectral compensation provides: superior turbidity correction considering the character of turbidity superior identification and correction of long time effects like biomass growth on windows "Spectral Fingerprinting" - approach allows definition of sensitive, accurate, reliable alarm and early warning parameters. Full field compatibility: no installation, plumbing and interconnection problems in the f ield; l ow energy consumption at 12 V; robust design. Better overall accuracy and security: reduction of the "Total Error of Measurement" no sampling-, transport-, handling-, storage-, counting-, diluting-, etc. mistakes, no mixing up of samples. Additional probes or autosamplers are often unnecessary; much higher flexibility in the field. Autonomy features: internal buffered data logger; energy autarkic; self testing and alarm routines; networking capability; integrated hydraulic cleaning nozzles optional (for high solids contents).

20 Parameters can be measured simultaneously, in-stream, with one method and one completely autonomous instrument, on- site or remote controlled, even many instruments in a network. A new level of stability, effectiveness, and time resolution can be reached, and, as a result, a surprising gain of additional information about water related processes. High energy optical performance enables measurements in even in fluids with high optical density like oil mixtures, milk or coffee, often down to the deep UV, far superior to fiber optic instruments with respect to energy and process stability. spectral range: 190 nm to 380 nm or 190 nm to 780 nm light sources: regulated Xenon lamp long term stability: virtually no instrument shift of auto compensation b ased on 2 b eam measurement optical range:optical pathlengths from 2 to 100 mm (longer paths up to 200 mm on demand) By-Pass fittings for easy installation in by-passing streams. standard interfaces on board: RS 232 or 485 optional: CAN bus or other bus standards; via control terminal: TCP/IP, GSM or analog modem; 4-20 ma or any PC104 bus interface battery buffered data logger for 1000 spectra or many

21 s of concentration values internal temperature and moisture measurement standard; external pressure sensor (water depth) optional: 0-0,1 bar; or 0-1 bar ( others on demand ) analysers are resistant against impacts of most natural and waste waters. energy: 12 V external; average 300 ma during measurements; 1 A supply necessary sleep mode option in data logger modus reduces consumption to 5 ma inbetween measurements internal battery for independent measurements optional Gas mask fitting monitor Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

22 Noise & Vibration Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

23 Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

24 Toxic and combustible gas detectors Broad range of stationary and portable toxic and flammable gas detectors. The instruments can be provided with a wireless transmission with a several kilometres range. Instrumentation allowing to set up in few seconds an accident site. The emergency team control has a permanent information about the risks the members are exposed to. Stationary systems can be installed in few minutes without any need of obstaculous cable connections. Higher category of the instrumentation allows reliable detection of almost all kinds of hazardous gases. Personal monitors Site survey instrumentation Portable instruments Fixed instruments Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

25 Wireless infrastructure Software Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

26 Oil in water analyzers Since oil in water means a broad range of water pollutant in terms of chemical composition, concentration, phase and other characteristics, so are also the appropriate analytic methods. ECM is offering application specific fluorescent, chromatographic, extractive and spectrometric analyzers to monitor all kinds of hydrocarbons in water in broad range of concentrations. Typical applications are: Waste water systems in oil / gas industry Chemistry and petrochemistry Drinking water treatment Steel industry and metallurgy Truck / train washing yards Airports Oil in condensate and cooling water Power generation Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

27 Ambient Air Monitoring Systems ECM ambient air monitoring systems are integrated in air conditioned thermal isolated light weight shelters allowing stationary and mobile installations. The usually monitored gaseous pollutants are: SO2 H2S CxHy NOx TRS PAH O3 NH3 HF CO VOC Automated Ambient Air Mercury Analyzer Long-term mercury analysis with unmatched accuracy, sensitivity, and reliability. Key features: Low detection limit < 0.1 ng/m3 Internal permeation source for automated calibrations Dual channel gold trapping for uninterrupted sampling Low operation costs Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

28 Aerosols are monitored in accordance to TSP, PM10, PM2,5 or PM1 standards. Simultaneous monitoring and sampling of different fractions. Certified dual channel beta gauge particle monitor coupled to a certified sampler and an 8 channel OPC with continuous reading of aerosol concentrations. Sampler products allow to take aerosol sample or later analysis for heavy metals and other pollutants. RackMount Model AE22 The Aethalometer TM is the world leading method of measuring black carbon (BC) or elemental carbon (EC) particles in air. The Aethalometer is an instrument that uses a continuous filtration and optical transmission technique to measure the concentration of BC in near-real-time. Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

29 The only commercially available field deployable OC/EC analyzer with true laser-based pyrolysis correction and compatibility with accepted NIOSH 5040 methods. Ultrafine particle monitor TSI Provides continuous Ultra-fine Particle (UFP) size distribution and number concentration data for long-term, air quality monitoring. Features and Benefits: Long-term, unattended operation Size distribution from 20nm 1,000 nm Low start-up and operating costs No working fluids; radioactive source Convenient data management with remote access via the Internet Continuous measurements Optional environmental sampling system Compact TSP, PM10, PM4, PM2,5 PM1 instrument to monitor all of the fractions in parallel. Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

30 Particle counter / sizer allowing to define 16 size channels showing particle count and mass concentration both. Optical Particle Sizer 3330 Product Details Optical Particle Sizer 3330 (OPS) is a light, portable unit that provides fast and accurate measurement of particle concentration and particle size distribution using single particle counting technology. Backed by over 40 years of aerosol instrumentation design experience, the OPS uses state-of-the-art optics with 120 light collection and sophisticated electronics processing resulting in precision, high quality data. Rigorous factory calibration standards ensure measurement accuracy. The Model 3330 particle sizers can be used alone, or it can be placed in TSI s weatherproof Environmental Enclosure. Online monitoring of heavy metals in ambient dust Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK

31 Compact ambient air monitoring station SO2, NOx, NO2, O3, CO, CO2, VOC, PM10/ 2,5/1 Auto Handler for Dust Filter Weighing Complete solution coupling Filter Weighing System with weighing automation. The unit and weighs each filter according to administrator selected instructions. Each filter's bar code is read. It is then taken to the balance where it is inserted and placed on the balance pan in the exact came position each time Weighing time: 3 min per filter using direct read. AH225 performs automated static discharge. Phone: ecm@ecm.sk Company Reg. No.: VAT No.: SK