1 Pre-Feasibility Report For Proposed New Project for manufacturing of Intermediates of Agro Chemicals & Synthetic Organic Chemicals. By M/s. MANBRO POLYMERS LIMITED, Plot No. D-2/CH-275, INDUSTRIAL ESTATE, DAHEJ 2, Dist.: Bharuch
2 Pre-Feasibility Report 1. Executive Summary of the project SAILENT FEATURES OF THE PROJECT : LOCATION : Plot No. D-2/CH-275, Industrial Estate, Dahej 2, Dist.: Bharuch. Co-Ordinates Corner Latitude Longitude 1 st 21 43'3.60"N 72 38'58.24"E 2 nd 21 43'3.97"N 72 39'2.40"E 3 rd 21 42'59.62"N 72 39'2.75"E 4 th 21 42'59.60"N 72 38'58.35"E LAND AREA : Sq.m. SCREENING CATEGORY : 5(b) and 5(f) PRODUCT PROFILE : Please Refer Annexure - A. COST OF THE PROJECT Rs 360 lacs for proposed new project. RESORUCE REQUIREMENT : SOURCE OF WATER & QUANTITY : The water requirement for proposed new project will be satisfied through GIDC water supply. Ultimate fresh water requirement : KLD FUEL : kg/day For Boiler, TFH and Diesel 40 ltr./hr. for DG set. POWER : Power requirement will 200KVA. WASTEWATER GENERATION : Industrial Wastewater generation : 24 KLD Domestic wastewater generation : 3.0 KLD ENVIRONMENTAL MANAGEMENT SYSTEM : EXISTING EFFLUENT TREATEMENT PLANT : There is no existing ETP as this is a proposed new project. PROPOSED UPGRADATION / MODIFICATION OF EXISTING EFFLUENT TREATEMENT PLANT : There is no existing ETP as this is a proposed new project. Industrial waste water will be treated into the ETP then sent to MEE system for further treatment and after that treated water will be recycle within the plant premises and generated salt send to TSDF site. FLUE GAS EMISSION : From Boilers, Thermic Fluid Heater and DG Set. PROCESS GAS EMISSION : From Reaction Vessels HAZARDOUS WASTES : Please Refer Annexure - E. SOLID WASTES :
3 2. Introduction of the project / Background information i. Identification of project and project proponent The main Director of the company is Mr. Kanhaiya Gupta wide experience in the industrial-chemical sector. ii. Brief description of nature of the project The proposed project is for the manufacturing of Intermediates of Agro chemicals and Synthetic Organic Chemicals. The detail manufacturing process of proposed products is shown at Annexure - C. iii. Need for the project and its importance to the country and or region All the products which are going to be manufactured are directly or indirectly be exported which in turn will generate a foreign revenue in the country. Also local consumption will lead to reduction in import and will save foreign exchange. iv. Demand - Supply gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a huge potential for the range of the proposed products and hence the proponent has decided to go for the said proposed project looking to the present market scenario. v. Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non-availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will export of our finished products in the international market. vi. Export Possibility At present there is an ample demand even for International/local market. However possibility will be explored for export subject to economic feasibility for the same. vii. Domestic/Export markets Our Proposed products having good demand in domestic and International market. We shall explore the possibility of exports the products.
4 viii. Employment generation (Direct and Indirect) due to the project The project will provide opportunity for employment of 60 nos. or more. of employees through direct and indirect on permanent / contract basis. 3. Project Description i. Type of project including interlinked and interdependent project, if any. ii. iii. iv. The proposed project is for manufacturing of Intermediates of Agro chemicals and Synthetic Organic Chemicals. (Falling at item 5(b) and 5(f) of schedule of EIA Notification, 2006 & its amendment) and No interlinked, interdependent projects has been submitted. Location (map showing general location, specific location and project boundary & project site lay-out) with co-ordinates The unit is located in Industrial Estate Dahej 2, Dist. Bharuch and the location map and site lay-out is attached as Annexure - G. Co-ordinates for the proposed site is as under Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. The project is new proposed project. As the proposed site is within the GIDC area, the site is selected for the proposed project. Size or magnitude of the operation The proposed project is for manufacturing of Intermediates of Agro chemicals and Synthetic Organic Chemicals. The details of proposed products is shown at Annexure - A. Corner Latitude Longitude 1 st 21 43'3.60"N 72 38'58.24"E 2 nd 21 43'3.97"N 72 39'2.40"E 3 rd 21 42'59.62"N 72 39'2.75"E 4 th 21 42'59.60"N 72 38'58.35"E v. Project description with process details (a schematic diagram / flow chart showing the project lay-out, components of project etc.) The schematic diagram of process is attached as Annexure - C.
5 vi. Raw material required along with estimated quantity, likely source, vii. viii. ix. marketing area of final product/s, mode of transportation of raw materials and finished products. The detail of raw material consumption is shown at Annexure - B. Resource optimization / recycling and re-use envisaged in the project, if any, should be briefly outlined. The measures to be taken for the optimizing usage of water, raw materials and power through Cleaner Production. Availability of water its source, energy / power requirement and source should be given. The required quantity of raw water is satisfied through GIDC water supply. The source of power supply is from Daxin Gujarat Vij Company Ltd... Quantity of wastes to be generated (liquid and solid) and scheme for their management / disposal. The quantity of industrial wastewater generation from process will be 24 KLD for the project. Industrial waste water will be treated into the ETP then sent to MEE system for further treatment and treated water will be recycle within plant premises. Generated ETP/MEE salt will be disposed at TSDF site. Hence unit will be maintain zero liquid discharge. The details of the same is shown at Annexure - D. Hazardous waste will be disposed off in accordance with the statutory guidelines. x. Schematic representation of the feasibility drawing which gives information of EIA purpose. This project falls under Category A of schedule 5(b) and 5(f) of the EIA Notification, 2006 & subsequent amendments, being a unit located in the notified industrial estate.
6 4. Site Analysis i. Connectivity ii. iii. iv. The project location is within industrial area which is establishing having infrastructure facilities. The site is well connected with others infrastructure facilities. Land form, land use and land ownership The location of proposed project is within industrial area. Hence, the land use at present and in future will remain for industrial purpose only and land use will be incorporate into EIA study. Topography The topography is flat terrain and within the notified area. Please refer Google map attached herewith as an Annexure- G. Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to the periphery of forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of notified industrial area, a copy of the Gazette Notification should be given. The land has been allocated by GIDC Dahej 2, The project site does not fall in the 10 km vicinity of any national park, wildlife sanctuary or eco-sensitive area. Jhagadia is a notified industrial area. v. Existing infrastructure vi. vii. viii. The project is new and entire GIDC is sites are very well connected by roads and easily availability of others infrastructures i.e TSDF, Power etc. Soil Classification Soil Classification will be incorporated in the EIA Study. Climatic Data from secondary sources Climate data will be incorporated in the EIA Study. Social Infrastructure available Location being within GIDC which has been established almost twenty years back and at outskirts of town Dahej. The required social infrastructure, like hospitals, educational facility, places for cultural events, park and gardens etc. are already in existence.
7 5. Planning Brief i. Planning Concept (type of industries, facilities, transportation, etc.) Town and Country Planning / Development authority classification The proposed new projects going to be setup of Intermediates of Agro chemicals and Synthetic Organic Chemicals plant. All requisite facilities like power, water and civil amenities are already available at the area. ii. Population Projection Population Projection will be incorporated in the EIA Study. iii. Land Use Planning (break-up along with green belt) SR. PLOT AREA USAGE SQ. MT. NO. 1 Security Office 20 2 Raw Material Storage Area Plant Building Area F. P. Storage Area Packing Materials Utility Area ETP Area Admin Building Area Green Belt Open/Internal Road Area Parking 150 TOTAL iv. Assessment of Infrastructure Demand (Physical & Social) The project will reap financial benefits to the State through income from taxes and duties. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. v. Amenities / Facilities Population Projection will be incorporated in the EIA Study. 6. Proposed Infrastructure i. Industrial Area (Processing Area) Processing area will 1500 Sq. m i.e. Plant Utilities and ETP
8 ii. Residential Area (Non-Processing Area) Not applicable. iii. Green Belt The proposed site total land area is Total sq. meter and out of this area about (33% of total land area) sq. meter area will be developed as greenbelt and other forms of greenery. Green Belt: 2327 Sq. m iv. Social Infrastructure Please Refer Section 4(viii) above. v. Connectivity (Traffic & Transportation Road / Rail / Metro / Water Ways, etc) Dahej, Bharuch is a developed town so it is well connected with roads and railways. vi. Drinking Water Management (Source and Supply of water) Drinking water demand will continue to be satisfied through GIDC Dahej. vii. Sewerage System Domestic sewage will be disposed off through septic tank - soak pit system. viii. Industrial Waste Management The details of hazardous wastes have been included at Annexure - E. ix. Solid Waste Management Municipal solid wastes will be managed and disposed off in accordance with the Prevailing statutes and guidelines. x. Power Requirement and Supply / Source The power requirement will be 200 KVA at ultimate phase due to the said expansion and will be continued to be satisfied through DGVCL, Gujarat. 7. R & R Plan As the proposed project is within industrial area which is established, since, no displacement of people is to be done. Hence, no R&R is required for the same. 8. Project Schedule & Cost Estimate I. Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction of proposed project after getting EC & CTE and we shall start production after applying for CCA.
9 II. Estimated Project cost along with analysis in terms of economic viability of the project. Total Project Cost for proposed project activity is Rs Crores. 9. Analysis Of Proposal (Final Recommendations) i. Financial and social benefits with emphasis on the benefit to local people including tribal population, if any, in the area. The project will reap financial benefits to the State through income from taxes and duties. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc.