PBG PORTFOLIO: GAS&OIL SECTOR

Size: px
Start display at page:

Download "PBG PORTFOLIO: GAS&OIL SECTOR"

Transcription

1 PBG PORTFOLIO: GAS&OIL SECTOR

2

3 ABOUT US Based on our long-term experience in executing turnkey projects for the natural gas and crude oil industry, we offer: - engineering - manufacturing of equipment/ pre-assembled process skid modules - complete wellsite, pipelines and central processing facility on-site (modular construction) - supervision, commissioning, start-up - personnel training Our main goal is to satisfy our clients by providing complete and professional services on turnkey basis.

4 1 ENGINEERING Our multidisciplinary engineering team provides a comprehensive range of services including: - feasibility study - basic and detailed design: process mechanical structural civil environmental instrumentation and control system electrical - as-built documentation - D vizualization.

5

6 1 GLYCOL UNITS We deliver glycol units utilizing EG, DEG, TEG or TREG as onshore as well as offshore technology: - to remove saturation water from sweet or sour* natural gas (dehydration) - to remove saturation water from carbon dioxide (CO) (dehydration) - to inhibit hydrates formation in natural gas processing (glycol injection). 6 (*)sour - containing HS and/or CO

7 PBG PORTFOLIO: GAS&OIL SECTOR Glycol/gas dehydration units are complete with: packed or trayed contactor towers direct fired or heat transfer fluid/steam glycol regeneration internal or external reflux design regeneration vapours disposal system designed for zero emission Enhanced glycol regeneration by: drizo coldfinger stripping gas microwave vacuum 1 Glycol Regeneration Unit, Forties Project, North Sea Glycol Regeneration Unit, Olowi Project, Gabon Modularization skid construction for Glycol Regeneration Unit Glycol Regeneration Unit, Bukowiec, Poland 7

8 1 AMINE UNITS We offer execution of skid-mounted or traditionally on-site constructed operation ready sour gas or sour NGL* sweetening units for: - hydrogen sulfide removal (HS) - carbon dioxide removal (CO) - hydrogen sulfide + carbon dioxide removal - mercaptans removal We utilize aqueous solution of MEA, DEA, DGA, MDEA, proprietary MDEA based solvents and sulfinol or Chelate Process for HS removal. 8 (*)NGL - Natural Gas Liquid

9 PBG PORTFOLIO: GAS&OIL SECTOR Amine units are furnished with: trayed amine/gas contactor tower packed or trayed amine regenerator tower -phase design amine flash tank direct fired or heat transfer fluid/steam amine reboiler antifoam and corrosion inhibitors injection module demineralised make up water generation and injection module skid building enclosure 1 Amine Unit, Grodzisk, Poland Amine Unit, Borzecin, Poland Amine Reboiler Skid, PBG workshop Chelate Unit, Buk, Poland 9

10 1 MOLE SIEVE UNITS As far as mole sieve units are concerned we deliver operation ready units for: - gas and liquid streams (LPG* etc.) dehydration - removal of carbon dioxide from gas - removal of mercaptans and hydrogen sulphide from natural gas and liquid streams (LPG etc.). 10 (*)LPG - Liquefied Petroleum Gas

11 PBG PORTFOLIO: GAS&OIL SECTOR Mole sieve adsorption units consist of: mole sieves externally insulated towers switching valves module regeneration gas heater regeneration gas separator regeneration gas compressor regeneration gas cooler anti-dust filter 1 Mole Sieve Unit, Grodzisk, Poland Mole Sieve Unit engineering, Norway Mole Sieve vessel construction Mole Sieve platform construction, PBG workshop 11

12 1 LNG LIQUEFACTION Our services for LNG* production sector in cooperation with cold box/cryogenic storage vendor includes: - economic feasibility study - conceptual technology selection - supply of modular, where feasible, medium and small scale complete LNG production facility. 1 (*)LNG - Liquefied Natural Gas

13 PBG PORTFOLIO: GAS&OIL SECTOR LNG facility is complete with: inlet gas pre-treatment for HS, mercaptans, CO, heavier HC, dehydration and mercury removal gas liquefaction (cold box) helium product recovery nitrogen removal product storage tank loading system utilities start-up services and operation support 1 Nitrogen Removal Unit, Cold Box assembly LNG Plant, Punjab, Pakistan Gravi-Float LNG Plant, engineering, Norway LNG Plant, Grodzisk, Poland 1

14 1 COMPRESSION UNITS In cooperation with compressor suppliers we package complete gas compression units utilizing: - positive displacement compressor either reciprocating or rotary - dynamic compressor either centrifugal, axial or mixed flow. 1

15 PBG PORTFOLIO: GAS&OIL SECTOR Compression units are packaged on skid complete with: gas engine, gas turbine or electrical motor driver performance control anti surge control system lube oil system fuel gas system acoustic enclosure exhaust stack & silencer 1 Sales Gas Compressor Unit, Grodzisk, Poland Sales Gas Compressor Unit, Odolanow, Poland Propane Compressor Unit, Grodzisk, Poland Sales Gas Compressor Unit, Jeleniow, Poland 15

16

17 PBG PORTFOLIO: GAS&OIL SECTOR Separator vertical horizontal S gravity settling coalescing centrifugal force cyclone and multi-cyclone solid particle removal by filtration media 1 Separation Unit, Wilga, Poland Separation Unit, Dzieduszyce, Poland Separation Unit, Wladyslawowo, Poland Separation Unit, Gorzyca, Poland 17

18 1 STABILIZATION UNITS We provide improved technology to: - stabilize C5+ condensate or crude oil to atmospheric storage RVP* and to remove HS if C5+ condensate or crude oil are sour** - strip produced water of disolved light hydrocarbons and HS, if sour. 18 (*)RVP - Reid Vapour Pressure (**)sour - containing HS

19 PBG PORTFOLIO: GAS&OIL SECTOR Stabilization units are complete with: direct or in-direct fired reboilers heat transfer fluid or steam heated reboilers non-reboiler fuel gas stripping packed or trayed towers non-refluxed or refluxed design 1 Stabilization Unit, Ciechnowo, Poland Stabilization Unit, Wilga, Poland Stabilization Unit, Gorzyca, Poland Stabilization Unit, Dzieduszyce, Poland 19

20 1 FRACTIONATION UNITS We deliver fractionation units to recover hydrocarbon products from a mix of natural gas liquids (NGL) recovered from natural gas by adsorption or absorption or low temperature processing: - products ranging from ethane to C5+ or C6+ - products ranging from propane to C5+ or C6+ To recover hydrocarbon products from crude oil by atmosphere distillation: - products ranging from raw gasoline, naphtha, kerosine, diesel, fuel gas and residue for further processing To recover methanol or ethanol from its mix with water. 0

21 PBG PORTFOLIO: GAS&OIL SECTOR We offer fractionation units as packaged ready for operation skid-mounted or traditionally on-site constructed, complete with: trayed or packed fractionation towers direct fired or heat transfer fluid/steam heated reboilers air, water or refrigerant cooled condensers skid building enclosures 1 Fractionation Unit, Wilga, Poland Fractionation Unit, Wladyslawowo, Poland PBG workshop, Wysogotowo, Poland Low Temperature Line, Grodzisk, Poland 1

22

23 PBG PORTFOLIO: GAS&OIL SECTOR We offer storage tanks equipped with: anticorrosion system control system metering system (process and fiscal) interconnecting piping pumping station vapour recovery unit deludge system (water, foam) 1 Fuel Storage Tank Farm, Rejowiec, Poland Fuel & Lubricant Underground Storage Tank Farm (NATO) Fuel Storage Tank Farm, Kawice, Poland Storage Tank Farm, Antwerp, Belgium

24

25 PBG PORTFOLIO: GAS&OIL SECTOR We construct heaters comprising the following elements: radiant section (steel structure, pressure parts) convection section (steel structure, pressure parts) refractory lining stack air and flue gas ducts platforms, ladders, gratings, etc. 1 Combined Feed Heater, Wohburg, Germany Fired Heaters, Gdansk, Poland Fired Heater, Bourgas, Bulgaria Fired Heater, Grodzisk, Poland 5

26 1 ADSORPTION UNITS We offer skid-mounted or traditionally on-site constructed operation ready: - adsorption units with: activated carbon, vapour recovery, glycol and amine purification for HC recovery from natural gas - adsorption units with: sulfur impregnated/activated carbon for mercury removal from natural gas - adsorption units with: silica gel for gas/air dehydration - adsorption units with: activated alumina for gas/liquids dehydration - adsorption units with: sorbead (alumino-silicate gel) for short-cycle dehydration/hc recovery from natural gas - adsorption units with: sulfatreat for HS removal from gas. 6

27 PBG PORTFOLIO: GAS&OIL SECTOR Adsorption units are equipped with: pre-programmed operation PLC or DCS control system switching valves system adsorbent thermal regeneration system adsorbent pressure-swing regeneration system (where applicable) 1 Mercury Removal Unit, Koscian, Poland Mercury Removal Unit, Grodzisk, Poland Adsorber fabrication Mercury Removal Unit, platform construction 7

28 1 SLUG-CATCHERS In order to protect natural gas processing facilities against slug we deliver slug-catchers which are located at outlet of pipeline and at inlet of plant. 8

29 PBG PORTFOLIO: GAS&OIL SECTOR To ensure protection against slug we design and select equipment such as: horizontal vessel slug-catcher multiple pipe slug-catcher line drip/trip slug-catcher 1 Slug-Catcher, Inchukalns, Latvia Slug-Catcher, Koscian, Poland Slug-Catcher, Paproc-W, Poland Pressure safety valve on Slug-Catcher 9

30 1 LNG STATIONS Taking into account todays high demand for natural gas supply in the shortest possible time we offer LNG regasification satellite stations which have the following advantages compared with the traditional pipeline distribution: - no high pressure pipelines - short construction period - easy to install, easy to move - back up system during pipeline supply interruption - peak shaving system for shortage in gas pipeline delivery. 0

31 PBG PORTFOLIO: GAS&OIL SECTOR We deliver LNG regasification satellite stations furnished with: vertical/horizontal LNG pressure double shell storage tank LNG vaporizers: ORV*, SCV* STV* and CHP* types pressure reduction gas station metering gas station (process and fiscal) odorizing gas station (if required) heat medium system (*)ORV - Open Rack Vaporizes SCV - S T V - CHP - 1 LNG Regasification Satellite Station, Kleczew, Poland LNG Regasification Satellite Station, Czempin, Poland LNG Regasification Satellite Station, Przysucha, Poland LNG Regasification Satellite Station, Wysogotowo, Poland 1

32 1 BLENDING STATIONS To obtain the required gas calorific value, we supply blending gas stations for mixing different types of gas groups or natural gas and nitrogen.

33 PBG PORTFOLIO: GAS&OIL SECTOR We supply blending gas stations equipped with: gas pressure control system gas metering (process and fiscal) gas chromatographs and calorific value meters flow control systems electrical systems 1 Blending Gas Station, Krobia, Poland Blending Gas Station, Snowidowo, Poland Blending Gas Station, gas analyzers Blending Gas Station, gas meters

34 1 FUEL GAS STATIONS To provide our clients with complete facilities, we offer in our scope of delivery fuel gas stations supplying feed gas to technological equipment such as heaters, reboilers, engines etc.

35 PBG PORTFOLIO: GAS&OIL SECTOR Our fuel gas stations are complete with: pressure reduction and metering trains pressure reduction gas metering (process and fiscal) odorizing gas station heat medium system 1 Fuel Gas Station, Choszczno, Poland Fuel Gas Station, Miedzychod, Poland Fuel Gas Station, Snowidowo, Poland Fuel Gas Station, Koscian, Poland 5

36 1 PIPELINES Our range of activities also includes construction of steel pipelines and structures for transmission of natural gas, crude oil and water equipped with pig luncher and receiver as well as anticorrosion and leakage detection system. 6

37 PBG PORTFOLIO: GAS&OIL SECTOR We construct steel pipelines furnished with: pig luncher/receiver liquid drip/trap slug catcher block valve station anticorrosion system corrosion monitoring system leakage detection system 1 8 pipeline, Grodzisk, Poland 16 blockvalve unit Interconnecting pipeline, Koscian, Poland undersea pipeline, Wladyslawowo, Poland 7

38 1 UTILITIES For turnkey projects we deliver: - electrical power generators - waste heat recovery system - steam generation system - heat medium system - process nitrogen unit - instrument air unit - cooling water/chilled glycol/water system - demi water system. 8

39 PBG PORTFOLIO: GAS&OIL SECTOR Scope of our delivery includes in particular: electrical power generators waste heat recovery system steam generation system heat medium system process nitrogen system complete instrument air package complete chemical injection package demi water system 1 Helium Loading Station, Grodzisk, Poland Anti-Foam Inhibitor pumps, Borzecin, Poland Heat Medium System, Snowidowo, Poland Liquid Nitrogen System, Wladyslawowo, Poland 9

40 COVER PAGE 1 Fuel Storage Tank Farm, Kawice, Poland Fired Heater, Bourgas, Bulgaria CURRENT PAGE 1 Mild-Hydrocracking Unit, Gdansk, Poland PBG workshop, Wysogotowo, Poland Fuel & Lubricant Underground Storage Tank Farm, NATO 8 pipeline, Grodzisk, Poland PBG S.A. ul. Skorzewska 5 Wysogotowo, Poznan Przezmierowo Poland phone: fax: polska@pbg-sa.pl