Medical Oxygen Generators

Transcription

1 Medical Oxygen Generators On-site oxygen production for healthcare facilities

2 World-class leader manufacturer Oxyplus Technologies oxygen generators are supplied turnkey for a quick and simple installation. Our engineering and after-sales departments are working with you at every step of your project and can move on site for commissioning, inspections or any technical interventions. No matter the number of beds and type of your healthcare facility, there is an Oxyplus oxygen generator designed for you. Certified quality management system Oxyplus Technologies is a world-class leader and pioneer company in the design and manufacture of PSA medical oxygen generators. Part of French group NOVAIR - medical gas specialist since Oxyplus offers a wide range of oxygen generators, all designed in compliance with the most demanding medical standards and providing a safe and continuous oxygen supply to all types of hospitals and clinics. Oxyplus Technologies is certified ISO 9001 and ISO for the design and manufacture of medical gas systems through Novair Group quality management system Based in the Northern part of Paris, the company is operating in over 60 countries through a wide network of authorized local distributors. Medical focus makes our difference. Oxyplus Technologies is exclusively dedicated to healthcare, and committed to the highest quality standards. We tailor our equipment to the various existing regulations for medical gas systems. Whatever the required standard - ISO , HTM 02-01, NFPA 99 or any other local standard, we can provide the right solution for the provision of medical oxygen on site. Superior quality is at the heart of our philosophy. A major technical expertise and decades of experience ensure our clients to get the most reliable and safe solutions on market. Patients total safety and hospital full satisfaction are our goal. Innovation is our constant priority. Through a large investment in R&D and a close dialog with our clients, we are continuously improving our existing solutions and optimizing their performances and design. 2 Oxygen Generators

3 Forget high pressure cylinders and liquid oxygen deliveries Increase your safety & autonomy, decrease your expenses: Oxyplus Technologies offers you solutions to become your own supplier of medical oxygen, from an unlimited, universal and free raw material: air. Increased safety Reduced environmental impact Reduced operating costs No more supply chain failure No more logistic contraints Reduced operating costs you produce the oxygen you need and get rid of any external supply contract and all the transportation or rental costs involved. Most of our clients recover their investment in less than 2 years. Increased safety no more heavy cylinders to handle, no high pressure or cryogenic storage of combustive gas. No more supply chain failure your generator provides an unlimited supply of medical oxygen on site. No more logistic constraints save time avoiding recurrent logistic procedures orders, delivery bills, invoices, inventory management. Reduced environmental impact no more comings and goings of polluting trucks. Oxygen Generators 3

4 Advanced PSA technology for medical oxygen production Oxyplus Technologies oxygen generators are based on a patented implementation of the Pressure Swing Adsorption (PSA) process, a static separation of air gases thanks to a specific molecular sieve that adsorbs nitrogen under pressure. The oxygen generator is mainly composed of two separation vessels filled with molecular sieve adsorbers called zeolites. As compressed air pressurizes one vessel, the nitrogen is progressively retained by the molecular sieve and the oxygen goes straight to the outlet of the generator. Oxygen DS-PSA Technology Result of years of R&D effort and investment from Oxyplus Technologies, the DS-PSA technology is taking PSA to the next level. This exclusive know-how from Oxyplus is based on a double stage PSA process : with 2 molecular separation stages, DS-PSA removes nitrogen, argon, and any trace of pollutants remaining after the first stage, making it possible to reach up to 99,5% oxygen concentration, with an exceptional stability. Air 4 Oxygen Generators

5 Medical grade oxygen quality Overpassing the highest international standards United States European OXYPLUS Parameters ISO USP XXII Pharmacopeia Technologies Oxygen 93% Oxygen 93% Orlane 93% ±3 Oxygen O2 > 90% 90% 96% % Premium 95% ±1 Premium Plus 96 to 99.5% Carbon monoxide CO < 5 ppm < 0.001% < 5 ppm < 2 ppm (0.0002%) Carbon dioxide CO2 < 300 ppm < 0.03 % < 300 ppm < 150 ppm (0.015%) Sulfure dioxide SO2 - - < 1 ppm 0 ppm Nitrogen oxides NOx - - < 2 ppm 0 ppm Water H2O < 67 ppm - < 67 ppm < 3 ppm (-50 C) - (-50 C) (-75 C / -107 F) Oil - < 0.1 mg/m 3 < 0.1 mg/m 3 < 0.1 mg/m 3 < mg/m 3 Regulatory standards and quality compliances ISO ISO HTM (1) NFPA 99C (1) Our oxygen generators are CE marked as Medical Devices, according to the European Directive MDD 93/42/EEC, and are certified as class IIb medical devices Quality of produced oxygen is compliant with the Monograph Oxygen 93% of both European Pharmacopeia and United States Pharmacopeia As a subsidiary of NOVAIR Group, OXYPLUS Technologies is organized according to a quality management system certified ISO 9001 and ISO for the design and manufacture of medical gas systems 1250 (1) As a standard all oxygen generators are manufactured according to International and European standards (EN/ISO). British standards (HTM) compliance certificate or NFPA compliance certificate are available upon request. Oxygen Generators 5

6 Four ranges of medical oxygen gener 93% 93% Compact and mobile oxygen generator Cost effective oxygen generator for all types of medical facilities High efficiency molecular sieve Our patented molecular sieve has made the reputation of our oxygen generators for over 15 years. The high efficiency Oxyplus synthetic crystal zeolites offer unique adsorption and purification properties which are key to high purity oxygen and ensure the longest service life. Sterile medical grade oxygen filtration With an absolute filtration rating < 0.01 µm and a bacterial retention greater than 107 CFU/cm 2, the final sterile filtering cartridge has been especially designed for medical oxygen filtration. The element is housed in a stainless steel filter and ensures that the oxygen delivered to the hospital does not contain any particle or bacteria. Medical compliant working pressure Oxyplus Technologies oxygen generators directly produce oxygen at the required working pressure of the medical gas piping system of the hospital, between 4.5 and 6 bar (65 to 87 psi). This ensures that the oxygen pressure in the operating room, ICU or patient room is constantly above 4 bar (58 psi), according to international standards requirements. 10 bar working pressure is available on all generators upon request for hospitals equipped with a double stage medical gas network. 6 Oxygen Generators

7 ators 95% 96 to 99,5% High efficiency oxygen generator with advanced control features Next Generation PSA oxygen generator, featuring the DS-PSA and OCS technologies for an ultra high and stable oxygen concentration Medical grade hard piping All oxygen piping of our oxygen generators are made of specifically chosen hard materials such as degreased medical grade copper pipes, to guarantee the production of medical grade oxygen, free of any trace of contaminant. All components and parts in contact with oxygen pass through a quality control process which ensures oxygen compatibility and a high degree of cleanliness. Recording capacities A SD Card drive is installed on Premium Plus and Premium oxygen generators in order to continuously record the oxygen production parameters (pressure, purity, etc.) ensuring a full historical traceability and quality control. Data are stored in Excel files. Quality monitoring Oxyplus Technologies oxygen generators are supplied with an oxygen analyzer which ensures that the oxygen produced is compliant with the local or international regulations. This analyzer can be completed with a Pharmagas device, featuring a whole set of gas analyzers to monitor CO/CO2, oxygen dew point, NO/NO2 and SO2. Oxygen Generators 7

8 Plug & play oxygen generator for small healthcare facilities For healthcare facilities with little or no access to medical oxygen, Oxyplus Technologies has designed ModulO2, the most user-friendly and high performing compact oxygen generator. Oxygen outlet 3,8 bar (several standards available: NF, BS, DIN ) High definition colour touch-screen 4,5 Large stainless steel handle Ergonomic and compact cabinet combining aesthetic and robust materials (steel case, tempered glass top surface) Medical standards wheels (Ø 65 mm) 8 Oxygen Generators

9 ModulO2 is an all-included oxygen generator based on the PSA technology. Ready to be connected to power supply and functioning with ON/OFF switch on a fully automatic mode, this on-site production system is particularly easy to operate and an ideal alternative to oxygen cylinders. It can be connected directly to an anesthesia machine or a recovery ventilator through an oxygen outlet onto the front panel, or used as main oxygen supply for healthcare facilities with a small piping network. ModulO2 is also appropriate to provide medical oxygen to several patients under oxygenotherapy. Multilingual and user friendly touch screen interface for an easy operation and maintenance Production data display Maintenance plan management Historical events logging Real time curve drawing Key features : J Plug and play oxygen generator J Compact, mobile & silent J 10 to 20 l/min oxygen flow at 3.8 bar J Integrated feed air unit J Integrated PSA columns J Integrated oxygen analyzer J Fully automatic Available options : J Digital flow meter J Remote service by wireless connection (Wifi, Bluetooth, 3G/4G) J External oxygen tank J Oxygenotherapy equipment J High pressure filling system Medical quality : ModulO2 generator is CE marked as Medical Device, class IIb and comply with all medical oxygen standards and regulations: ISO 10083, ISO , Oxygen 93% Monograph of European and United States Pharmacopeias, HTM APPLICATIONS : L Hospitals & clinics L Health centers L Laboratories L Veterinary clinics L Army health services L Disaster areas Oxygen Generators 9

10 DS-PSA medical oxygen generator Premium Plus is the ultimate development in the world of medical oxygen generators. Packed with innovative technology, it combines cutting-edge performance and design to deliver the high concentration medical oxygen of your choice with an exceptional stability. 15 High definition colour touch-screen Tempered glass & steel cabinet combining aesthetics and robustness Lateral process control panel including innovative calibration system & main pressure parameters display DS-PSA Technology: 96-99,5% oxygen Oxygen Concentration Stabilizer OCS (±0,2%) Adjustable purity on-site by end-user Multi-monograph compliant 10 Oxygen Generators

11 Production data display Ultimate performances J % oxygen purity ±0.2% J 6 or 10 bar outlet pressure, without additional booster J Automatic mode with self-adjustment of production parameters depending on the healthcare facility s consumption J Energy saving working mode J Adjustable concentration on-site by end-user Combining ultra-high oxygen concentration - comparable to liquid oxygen -, and ultra-low concentration fluctuation, Premium Plus becomes the only generator compatible with all types of ventilators on market. Advanced control panel Visio5 Dynamic synoptic Featuring : J Production parameters display J Wireless remote monitoring & management via Wifi, Bluetooth, 3G/4G capabilities J Maintenance plan management J Real time curve drawing of oxygen purity and pressure J Historical logging of all alarms J 24/7 recording capacities J Automatic permutation and automatic start/stop capabilities in case of combination of several generators J Multi-language support Oxygen quality Premium Plus offers a dynamic synoptic option designed by Oxyplus Technologies for each oxygen plant, providing an easy and complete overview of the plant status and its production parameters. Purity 96 to 99,5% ±0,2% Dew point <-75 C (<67 ppm) CO < 2 ppm CO2 < 150 ppm SO2 0 ppm NO2 0 ppm Oil < 0.05 mg / m 3 Technical data of the generator Maximum flow Nm 3 /h 4,5 to 44,9** Outlet pressure barg 6 or 10 Required compressed air quality Class Power supply* 230V 1 ph - 50 Hz - 2 A * 60 Hz available upon request. ** Higher flow available upon request. Oxygen Generators 11

12 High efficiency oxygen generator Oxyplus Technologies Premium oxygen generators provide outstanding efficiency and reliability. Designed for hospitals with surgical activities and intensive care units, they produce a high and stable medical oxygen quality at 95% ±1%. Stainless steel architecture To ensure the highest durability and reliability of the oxygen generator components, we extensively use stainless steel to manufacture our pneumatic manifolds. 6 High definition colour touch screen Secured ergonomic cabinet Duplex air inlet filtration Oxyplus Technologies molecular sieve is protected from dust and oil particles coming from the compressed air by a duplex air inlet micronic and submicronic filtration. All particles and oil vapour up to 0.01 µm are retained, and the filters are drained by an automatic drain valve. With such filtration system, oil-free compressors are not required. 12 Oxygen Generators

13 Premium oxygen generators are based on the Pressure Swing Adsorption (PSA) process. Oxyplus Technologies R&D has optimized the process to obtain an oxygen concentration of 95%, particularly stable (±1%) and exceeding the highest quality standards. VisiO2 Intelligent control panel : VISIO2 is an advanced control device which automatically manages and monitors the oxygen generator operation. It features a HD color touch screen where are displayed and controlled the production parameters. It provides real time curve drawing, alarms management and archiving, remote alarm transfer and automatic permutation for installations including two oxygen generators. With its recording capacities, VISIO2 provides healthcare facilities a complete traceability and continuous quality control of the oxygen produced. Process control panel In addition to the VISIO2 Control, the lateral process control panel gives access to a direct reading of the main pressure parameters of the oxygen generating process, along with an innovative calibration system which guarantees the accuracy of the oxygen purity measurement. Energy saving The high efficiency of Oxyplus molecular sieve and our continuous R&D improvement lead to the lowest energy consumption ever met. In addition, VISIO2 control proposes an energy saving working mode which can lead to up to 50% energy savings compared to traditional PSA systems. Maintenance friendly Oxyplus oxygen generators only require a very light servicing. Regular maintenance is limited to replacement of filtering elements every 6 months. The ergonomic cabinet allows excellent component accessibility and all maintenance tasks can be carried out through one single side of the equipment. Oxygen quality Purity 95%±1% Dew point <-75 C (<67 ppm) CO < 2 ppm CO2 < 150 ppm SO2 0 ppm NO2 0 ppm Oil < 0.05 mg / m 3 Available options : J Oxygen Analyser J CO/CO2 analyser, dew point, NO/NO2, SO2 J Oxygen consumption meter J 10 bar outlet pressure J Remote control through internet J High pressure cylinder filling system Technical data of the generator Maximum flow Nm 3 /h 2,5 to 92** Outlet pressure barg 4,5 to 6 Required compressed air quality Class Power supply* 230V 1 ph - 50 Hz - 2 A * 60 Hz available upon request. ** Higher flow available upon request. Oxygen Generators 13

14 More oxygen, more savings Orlane oxygen generators guarantee a medical oxygen production on-site at 93% ±3% in accordance with the European Pharmacopeia at the most competitive cost. They particularly meet the needs of healthcare facilities looking for autonomy while facing strong budgetary constraints. Manufactured in France, Orlane oxygen generators are based on the Pressure Swing Adsorption (PSA) process. Oxyplus Technologies R&D has optimized the process to obtain a medical oxygen quality compliant with the European pharmacopeia, at a very competitive cost. CPU automatic control panel Secured ergonomic cabinet Stainless steel valves and manifolds Compact, economical architecture Supplied on a turnkey basis, the Orlane skid is very compact and allows an easy installation on site. All equipments such as the main cabinet, valves, manifolds and zeolites are preassembled on the skid in our factory, allowing a quick installation, start-up and commissioning - generally between 48 and 72 hours. 14 Oxygen Generators

15 CPU automatic control panel : Orlane oxygen generators are automatically managed by the CPU control panel : based on a PLC system, it includes a logic controller, a digital screen and an ergonomic control panel. Key information such as the oxygen concentration, the hour meter or alarm reports are displayed on the CPU screen. Very simple to use, it is available in several languages. Energy saving The high efficiency of Oxyplus molecular sieve and our continuous R&D improvement lead to the lowest energy consumption ever met. Maintenance friendly Oxyplus oxygen generators only require a very light servicing. Regular maintenance is limited to replacement of filtering elements every 6 months. Furthermore, the ergonomic cabinet allows excellent component accessibility and all maintenance tasks can be carried out through one single side of the equipment. Oxygen quality Concentration 93%±3% Dew point < 67 ppm (-75 C) CO < 2 ppm CO2 < 150 ppm SO2 0 ppm NO2 0 ppm Oil < 0.1 mg / m 3 Available options J Oxygen Analyser J CO/CO2 analyser, dew point, NO/NO2, SO2 J Oxygen consumption meter J 10 bar outlet pressure J Touch screen control panel J Remote control through internet J High pressure cylinder filling system Technical data of the generator Maximum flow Nm 3 /h 3 to 106** Outlet pressure barg 4,5 to 6 Required compressed air quality Class Power supply* 230V 1 ph - 50 Hz - 2 A * 60 Hz available upon request. ** Higher flow available upon request. Oxygen Generators 15

16 OXYFACTORY Oxygen production and cylinder filling station OXYPLUS Technologies introduces OXYFACTORY, turnkey solution including a compact oxygen plant and a cylinder filling station. Available in various capacities and oxygen concentrations, OXYFACTORY provides full autonomy to both produce oxygen and fill cylinders at one place, on a continuous basis. Key features : J Turnkey containerized or skid mounted solution J On-site oxygen production at 93 to 99,5% purity J Cylinder filling at 150 to 200 bar J Medical device CE class IIb Designed for : J Production of an oxygen back up supply J Centralized autonomous production of oxygen cylinders for local use or delivery in multiple healthcare facilities 16 Oxygen Generators

17 Fill your own oxygen cylinders E F A B C D A Feed air unit B Medical Oxygen Generator C High pressure cylinders filling system Oxygen quality Purity 93 to 99+ % Dew point <-75 C (<67 ppm) CO < 2 ppm CO2 < 150 ppm SO2 0 ppm NO2 0 ppm Oil < 0.05 mg / m 3 Cylinder filling capacities : D Cylinders (supplied upon request) E Automatic changeover system F Connection to the hospital s piping network All in one containerized oxygen plant Oxyplus Technologies containers are designed to include a complete pre-mounted oxygen production line. Featuring a robust and durable insulated construction, these mobile and compact plug and play solutions avoid building and allocating a dedicated technical room in the hospital. Available in different sizes, they come with an electrical cabinet and provide an easy and secured access. OXYFACTORY Solution OF 40 OF 80 OF 170 OF 270 OF 340 Oxygen flow (Nm 3 /h) Cylinder filling pressure / / 200 Daily filling capacity (Quantity of 50 l cylinders) / / 81 Container/cabin size (feet) Tanks in container/cabin yes yes yes no yes Oxygen Generators 17

18 Engineering, installation & after sales service Professional engineering & After sales service Oxyplus Technologies designs tailor made medical oxygen plants based on a comprehensive analysis of the medical oxygen consumption of each healthcare facility. Our high profile engineers are available to provide PID layouts, technical recommendations and ongoing support for the installation and operation of your oxygen plant. Our engineering and after sales services can operate worldwide to ensure: J Start up J Commissioning J Inspection or maintenance We provide training sessions free of charge to our clients in our facility near Paris. Test certificate Every oxygen generator manufactured by Oxyplus Technologies is tested on a cutting-edge tailor-made test bench and is delivered with a serialized quality & test certificate, signed by one of our quality inspectors. All regulatory documents such as CE, Free sale or pressure vessels certificates are also supplied upon request as part of the oxygen generator documentation. Technical specifications ModulO2 ModulO2-10 ModulO2-20 Maximum flow 10 l/min 20 l/min Max outlet pressure 3.8 bar 3.8 bar Dimensions 40 x 42 x 106 cm 40 x 84 x 106 cm Weight 60 kg 130 kg Power supply* 230 V - 50 Hz / 5A 230 V - 50 Hz / 10A Sound level 58 db (A) 59 db (A) Oxygen outlet NF, BS, DIN or CGA - other standards upon request Yearly regular maintenance Replacement of suction and anti-bacterial oxygen filter * 60 Hz available upon request 18 Oxygen Generators

19 Premium Plus Model Peak oxygen flow* Connections ( G) Nm 3 /h l/min SCFH Air inlet Oxygen outlet Premium Plus 100 4, /4 1/2 Premium Plus 150 7, /4 1/2 Premium Plus 200 8, /4 1/2 Premium Plus , /2 Premium Plus , /2 Premium Plus , /2 Premium Plus , /2 Premium Plus , /2 3/4 Premium Plus , /4 Premium Plus , /4 Premium Plus , /2 1 Premium Plus , /2 1 Premium Model Peak oxygen flow* Connections ( G) Nm 3 /h l/min SCFH Air inlet Oxygen outlet Premium 45 2, /2 1/2 Premium 90 5, /4 1/2 Premium 130 7, /4 1/2 Premium , /4 1/2 Premium , /2 Premium , /2 Premium , /2 Premium , /2 Premium , /2 1/2 Premium , /2 1 1/2 Premium , /2 3/4 ModulO2 Premium , /4 Premium , /4 Orlane Model Peak oxygen flow* Connections ( G) Nm 3 /h l/min SCFH Air inlet Oxygen outlet Orlane 50 3, /2 1/2 Orlane 100 6, /4 1/2 Orlane 150 9, /4 1/2 Orlane , /4 1/2 Orlane , /2 Orlane , /2 Orlane , /2 Orlane , /2 Orlane , /2 1/2 Orlane , /2 3/4 Orlane , /4 ModulO2 Orlane , /4 Orlane , /4 Medical oxygen concentration to be set by end-user between 96 and 99,5% ±0,2% Working pressure: 6 or 10 bar * Sustainable flow during peak consumption periods. Medical oxygen 95% ±1% Working pressure: 4,5 to 6 bar * Sustainable flow during peak consumption periods. Medical oxygen 93% ±3% Working pressure: 4,5 to 6 bar * Sustainable flow during peak consumption periods. Oxygen Generators 19

20 Contact us 6, rue Paul Langevin Sevran - FRANCE Phone: Fax: contact@oxyplus-technologies.com OXYPLUS Technologies is a company of Groupe Drag Publicité - Tél Réf Oxyplus Technologies - All rights reserved.