M/s. COLORBAND DYESTUFF PVT. LTD. PLOT NO. DP/109,110, GIDC SAYAKHA, DIST.: BHARUCH, GUJARAT

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1 TECHNO ECONOMIC FEASIBILITY REPORT FOR DYES MANUFACTURING UNIT AT PLOT NO. DP/109,110, GIDC SAYAKHA, DIST.: BHARUCH, GUJARAT PREPARED FOR: M/s. COLORBAND DYESTUFF PVT. LTD. PLOT NO. DP/109,110, GIDC SAYAKHA, DIST.: BHARUCH, GUJARAT PREPARED BY: M/S. ENVISION ENVIRONMENTAL SERVICES 201 & 301, Union Trade Center (UTC), Near Apple Hospital, Udhna Darwaja, Surat , Gujarat. Phone: , eia@en-vision.co.in, shah.kunhal@gmail.com Visit us at

2 EXECUTIVE SUMMARY OF THE REPORT M/s. COLORBAND DYESTUFF PVT. LTD. is planning to set up Dyes manufacturing unit (Proposed production of (a) 800 MT/Month of Disperse Crude dyes OR 2000 MT/Month Finished Dispersed Dyes, (b) Reactive Dyes 500 MT/Month, (c) Acid Dyes/Solvent Dyes 100 MT/Month, (d) Direct Dyes 100 MT/Month.) at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat. No Defense Installation, Biosphere Reserve, National Park/Wild Life Sanctuary, Ecologically Sensitive Area within 20 KM radius. Around sq. m. land is acquired from GIDC Sayakha. PROJECT COST Cost of the proposed project would be Rs Lacs. Total capital cost for environmental pollution control measures would be Rs Lacs and recurring cost per annum would be Rs Lacs. LIST OF PROPOSED PRODUCTS WITH THEIR PRODUCTION CAPACITY LIST OF PRODUCTS SR. NAME QUANTITY (MT/MONTH) NO. DISPERSE CRUDE OR FORMULATED DYE DYES 1. DISPERSE BLUE DISPERSE ORANGE DISPERSE RED DISPERSE ECO BLUE 291:1 5. DISPERSE VIOLET DISPERSE VIOLET DISPERSE VIOLET DISPERSE RED DISPERSE RED DISPERSE RED DISPERSE ORANGE DISPERSE BLUE 183:1 13. DISPERSE BLUE DISPERSE ORANGE DISPERSE BLACK Brown Brown Blue 165 Mono Azo 19. Blue 79:1 20. DISPERSE RED DISPERSE RED DISPERSE RED DISPERSE YELLOW DISPERSE YELLOW DISPERSE ORANGE DISPERSE ORANGE DISPERSE RED DISPERSE ORANGE DISPERSE YELLOW DISPERSE RED DISPERSE YELLOW DISPERSE YELLOW DISPERSE YELLOW SGL 34. DISPERSE YELLOW 241 M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

3 35. DISPERSE ORANGE DISPERSE RUBINE 5B 37. DISPERSE ORANGE3 38. DISPERSE YELLOW DISPERSE RED DISPERSE ORANGE DISPERSE RED BLUE GSL 43. BLUE 165:1 44. BLUE RED YELLOW 184:1 47. YELLOW YELLOW DISPERSE BROWN DISPERSE RED DISPERSE RED DISPERSE VIOLET 26 TOTAL (A) 800 OR 2000 REACTIVE DYES 1. REACTIVE BLACK REACTIVE BLACK REACTIVE BLUE REACTIVE BLUE HEXL 5. REACTIVE BLUE REACTIVE BLUE REACTIVE ORANGE REACTIVE ORANGE REACTIVE ORANGE REACTIVE ORANGE 131/ W3R 11. REACTIVE ORANGE 2R 12. REACTIVE ORANGE H2R 13. REACTIVE RED CD 14. REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE RED REACTIVE VIOLET 2R 25. REACTIVE YELLOW REACTIVE YELLOW REACTIVE YELLOW REACTIVE YELLOW REACTIVE YELLOW HEXL 30. REACTIVE YELLOW S3R 31. REACTIVE YELLOW REACTIVE YELLOW 160 M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

4 Total (B) 500 ACID DYES/SOLVENT DYES 1. Acid Red Acid Yellow Acid blue 171 Total (C) 100 DIRECT DYES 1. DIRECT YELLOW DIRECT BLUE DIRECY RED 239 Total (D) 100 TOTAL(A+B+C+D) 1500 OR 2700 DETAILS OF RAW MATERIAL (PER MONTH PER BATCH) Details of material consumption are given in following table. SN Raw Material QTY QTY SN Raw Material (Kg/Kg) (Kg/Kg) Orange -29 Violet 63 1 HCL CNPNA PNA CUPLER SODIUM NITRITE NSA SULPHAMIC SULPHAMIC Emulzifier SULFURIC ACID SODIUM BI SULPHITE EMULZIFIER O-ANISIDINE Violet 33 8 FORMALDEHYDE CNPNA SODA ASH CUPLER CAUSTIC LYE NSA SALT SULPHAMIC Black 9 5 SULFURIC ACID HCL EMULZIFIER PNA Violet 93 3 SODIUM NITRITE Br.2:4-DNA SULPHAMIC CUPLER NOIGEN ET NSA Coupler SULPHAMIC FE POWDWER SULFURIC ACID ACETIC ACID EMULZIFIER SODA ASH Red 73 Red CNPNA OCPNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Red 152 Red AMINO5,6-DCBT M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

5 1 OCPNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER 0.02 Red 153 Red AMINO5,6-DCBT PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER 0.02 Blue 183:1 Yellow Br.2-CNPNA PCONA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER BLUE 291 Yellow Br.2:4-DNA ONA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Blue 291 :1 Orange Br.2:4-DNA PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Orange 61 Orange :6-DBPNA OCPNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Orange -30 Red :6-DCPNA OCPNA CUPLER CUPLER NSA HCL 1 4 SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER 0.02 M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

6 6 EMULZIFIER Brown 1 Orange :6-DCPNA PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Brown 4 Yellow :6-DCPNA PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER 0.02 Blue 165 Mono Azo Red :6-DBPNA OCPNA CUPLER CUPLER NSA HCL SULPHAMIC 20 4 SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER 40 6 EMULZIFIER Blue 79 Yellow CL.2:4-DNA (Phenylsulfonyl) benzenaminein CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER Sodium Acetate Blue 79:1 Yellow Br.2:4-DNA Aminobenzoicester CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Red 118 Yellow SGL 1 2:6-DBPNA BUS Amine CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER Sodium Acetate 0.5 Blue GSL Yellow Mono Azo Blue GSL DCA DMF CUPLER Metal Cyanide HCL Cuprous Cloride M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

7 4 SULPHAMIC Methanol SODIUM NITRITE Blue 165:1 6 Sodium Acetate Mono Azo Blue Orange 73 2 DMF PNA Metal Cyanide CUPLER Cuprous Cloride HCL Methanol 3 4 SULPHAMIC Red SODIUM NITRITE Mono Azo Red EMULZIFIER DMF 3.4 Rubin 5B 3 Metal Cyanide OCPNA Cuprous Cloride CUPLER Methanol HCL Blue SULPHAMIC Mono Azo Blue SODIUM NITRITE DMF 3 6 EMULZIFIER Metal Cyanide Orange 3 4 Cuprous Cloride PNA Methanol 3 2 CUPLER Yellow HCL Demaap Aldehyde SULPHAMIC ECA SODIUM NITRITE Cap EMULZIFIER Methanol 2.7 Yellow 3 5 RC Methanol PAA Yellow 82 2 CUPLER Demaap Aldehyde HCL ECA SULPHAMIC OPDA SODIUM NITRITE Methanol EMULZIFIER RC Methanol 2.7 Red 13 Yellow OCPNA MEMAAP CUPLER DMF HCL POCL SULPHAMIC METHANOL SODIUM NITRITE CAP EMULZIFIER ECA Orange 31 Brown 19 1 PNA Br.2-Cl PNA CUPLER CUPLER HCL NSA SULPHAMIC SULPHAMIC SODIUM NITRITE SULFURIC ACID EMULZIFIER EMULZIFIER Red 1 Red PNA :4-DNA 0.4 M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

8 2 CUPLER CUPLER HCL NSA SULPHAMIC SULPHAMIC SODIUM NITRITE SULFURIC ACID EMULZIFIER EMULZIFIER 0.02 Violet 26 Red 60 1 Phenol Phenol K2CO K2CO DCDAAQ DCDAAQ 0.98 Reactive Yellow 18 Reactive Yellow 95 1 MPDSA MPDSA Cynuric Chloride Cynuric Chloride Sodium Nitrite Sodium Nitrite SPCP Pyridone Metanalic Acid Metanalic Acid Hydrochloric Acid O Hydrochloric Acid O.150 Reactive Yellow 81 7 Sodium Bi sulphite Formaldehyde MPDSA Caustic Lye HYDROCHLORIC ACID Soda Ash SODIUM NITRITE Reactive Yellow HEXL 4 CYNURIC C ACID SPCP HYDRO CHLORIC ACID CAUSTIC LYE SODIUM NITRITE SODA ASH CAUSTICL LYE DADSA CYNURIC Reactive Orange 131/W3R 6 OPD SULPHO VS SODA ASH HYDRO CHLORIC ACID AMINO 4 METHOXY ACETINALIDE 3 SODIUM NITRITE 0.11 Reactive Orange 2R 4 MPDSA VINYL SULPHONE VINYL SULPHONE HYDROCHLORIC ACID SODA ASH SODIUM NITRITE Reactive Red 21 4 SODIUM NAPTHIONATE Benzanalide VINYL SULPHONE SODA ASH HYDROCHLORIC ACID 0.15 Reactive Violet 2R 3 SODIUM NITRITE VINYL SULPHONE H ACID HYDROCHLORIC ACID SODA ASH SODIUM NITRITE M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

9 6 ACETIC ANHYDRIDE H ACID Reactive RED 24 ( RED P2RN ) 5 SODA ASH ORTHANALIC ACID PARA ANISIDINE HYDROCHLORIC ACID 0.15 Reactive Black 39 ( Navy P2R ) 3 CYNURIC ANILINE 2:5 DSA CAUSTIC LYE HYDROCHLORIC ACID SODA ASH SODIUM NITRITE H ACID H ACID N METHYL ANILINE SODA ASH 0.16 Reactive Blue HEXL 6 MPDSA MPDSA 0.15 Direct Yellow 86 ( Direct Yellow 1SD ) 2 HCL C ACID SODIUM NITRITE HCL CYNURIC SODIUM NITRITE CAUSTIC LYE CYNURIC H ACID CAUSTIC LYE OT 5SA META TOLUINDINE SODA ASH DEA Acid Red SODA ASH OAPSAMIDE 0.15 Direct Blue 71 2 HCL C ACID SODIUM NITRITE HCL BETA NAPTHOL SODIUM NITRITE CAUSTIC LYE ANA COBOLT SULPHATE CAUSTIC LYE SODA ASH MIX CLEVE Acid Yellow J ACID OAPSAMIDE SODA ASH HCL 0.15 Reactive Yellow 84 ( Reactive Yellow HE4R ) 3 SODIUM NITRITE K ACID OXO N Phenylbutanamide HCL CAUSTIC LYE SODIUM NITRITE COBOLT SULPHATE CYNURIC SODA ASH CAUSTIC LYE Acid Blue DASDA NAP SODA ASH HCL MUA SODIUM NITRITE Reactive Yellow 145 ( Reactive Yellow MERL ) 4 N Methyl BROWNERS ACID K ACID CAUSTIC LYE HCL COBOLT SULPHATE SODIUM NITRITE SODA ASH CYNURIC M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

10 Reactive RED 195 ( RED Me4BL ): 5 CAUSTIC LYE VINYL SULPHONE DASDA HCL SODA ASH SODIUM NITRITE MUA CYNURIC VINYL SULPHONE CAUSTIC LYE Reactive RED BS (111) 6 H ACID VINYL SULPHONE SODA ASH HCL ORTHANALIC ACID SODIUM NITRITE 0.55 Reactive RED CYNURIC VINYL SULPHONE CAUSTIC LYE HCL H ACID SODIUM NITRITE SODA ASH CYNURIC Reactive RED CAUSTIC LYE VINYL SULPHONE H ACID HCL SODA ASH SODIUM NITRITE VINYL SULPHONE CYNURIC Reactive RED 245 ( RED P4BN ) 5 CAUSTIC LYE SULPHO TOBIAS ACID H ACID HCL SODA ASH SODIUM NITRITE SULPHO TOBIAS ACID CYNURIC MAETANALIC ACID CAUSTIC LYE Reactive Orange 122 ( ME2RL ) 6 H ACID J ACID SODA ASH HCL N ETHYL ANILINE SODIUM NITRITE 0.55 Reactive Orange 84 ( HER ) 4 ACETIC ANHYDRIDE J ACID CAUSTIC LYE HCL VINYL SULPHONE SODIUM NITRITE CYNURIC ACETIC ANHYDRIDE SODA ASH CAUSTIC LYE S.T.ACID BDSA Reactive Red 120 ( HE3B ) 7 CYNURIC H ACID SODA ASH HCL S.T.ACID SODIUM NITRITE Reactive Red 141 ( HE7B ) 4 ACETIC ANHYDRIDE H ACID CAUSTIC LYE HCL PPD M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

11 3 SODIUM NITRITE CYNURIC ACETIC ANHYDRIDE SODA ASH CAUSTIC LYE ORTHONALIC ACID PPD Reactive Red CD 7 CYNURIC SULPHO VS SODA ASH HCL S T ACID SODIUM NITRITE Reactive Blue J ACID ACETYL OAPSA CAUSTIC LYE HCL PPD SODIUM NITRITE CYNURIC COPPER SULPHATE SODA ASH CAUSTIC LYE PCVS SULPHO HYDRAZONE 0.32 Reactive BLUE 250 ( Blue 250 ): 7 SODA ASH VINYL SULPHONE Reactive Orange HCL VINYL SULPHONE SODIUM NITRITE HCL H ACID SODIUM NITRITE SODA ASH ACETYL MPDSA OAVS SODA ASH Reactive Blue 49( Navy P3R Reactive Black 5 1 BROMAMINE ACID VINYL SULPHONE M ACID HCL CUPROUS SODIUM NITRITE CUNURIC H ACID SODA ASH SODA ASH MATANALIC ACID Reactive Yellow S3R Reactive RED 250 ( RED ME6BL ) 1 K ACID TOBIAS ACID HCL HYDROCHLORIC ACID SODIUM NITRITE SODIUM NITRITE CYNURIC CYNURIC CAUSTIC LYE CAUSTIC LYE MUA H ACID MPDSA SODA ASH SODA ASH VINYL SULPHONE VINYL SULPHONE 0.45 Reactive Orange H2R 1 SULPHO TOBIAS ACID Reactive Yellow 160 ( Reactive Yellow ME4GL ) 2 HYDROCHLORIC ACID MPDSA 0.15 M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

12 3 SODIUM NITRITE HCL ACETIC ANHYDRIDE SODIUM NITRITE CAUSTIC LYE CYNURIC N METHYL J ACID CAUSTIC LYE CYNURIC PYRADONE SODA ASH SODA ASH LIQUID AMMONIA VINYL SULPHONE Note: The quantity of raw material will vary and depending on product to be manufactured as per market demand. REQUIREMENTS FOR THE PROJECT Land: Acquired sq. meter land from Sayakha GIDC. Water: Total fresh water requirement is = 45.0 KLD (domestic and industrial purpose) which will be sourced from GIDC only. The KLD water will be utilized as ice which will be produce inhouse. ETP + MEE Treated Water KLD will be reused for Process, Floor & Drum Washing, and Boiler & Cooling. Electrical Energy: Total power requirement will be 3000 KVA. Power supply shall be taken from Gujarat Electricity Board. In case of Power failure, D. G. sets of 2 x 750 KVA will be provided to fulfill the power requirement. Fuel: For the proposed project imported coal for Steam Boiler and Thermic Fluid Heater will be used at the rate 75.0 MT/day and Diesel i.e. 160 lit/hr will be required for the D.G. set which will be purchased from the local supplier in drum and transported by road only. Manpower: The proposed plant will have great employment potential providing employment to approximately 107 full time persons. SOURCES OF POLLUTION AND CONTROL MEASURES FLUE GAS EMISSION AND CONTROL MEASURES ARE GIVEN IN FOLLOWING TABLE: Stack No. 1 2 Stack Attached To Steam Boiler6 MTPH Running (Steam Boiler6 MTPH Stand by) Thermo pack 2,00,000 Kcal/Hr Stack Height (meter) Stack Diameter (meter) HAG D. G. set of 750 KVA X 2nos (In Emergency Fuel Imported coal Imported coal Imported coal Diesel 160 Lit./hr Pollutants PM So x No x PM So x No x PM So x No x PM So x No x Permissible value 150mg/Nm ³ 100 ppm 50 ppm 150mg/Nm ³ 100 ppm 50 ppm 150mg/Nm ³ 100 ppm 50 ppm 150mg/Nm ³ 100 ppm 50 ppm APC Attached High Efficiency Multi Cyclone Seperator, Bag filter High Efficiency Multi Cyclone Seperator, Bag filter Dual Teema Cyclone Seperator, Bag filter Acoustic Enclosure M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

13 only) approx Stack No Stack Attached To Spray Dryer No. 1 Spray Dryer No. 2 Spray Dryer No.3 Spray Dryer No.4 Scrubber at Intermediates Plant Scrubber at Intermediates Plant Scrubber at Aazo Plant Formulation PROCESS STACK DETAILS Stack Stack Height Diameter Pollutants 1200 mm PM 33.0 M So x No x 1200 mm PM 33.0 M So x No x PM 33.0 M 1200 mm So x No x PM 33.0 M 1200 mm So x No x 16.5 M 250 mm Permissible value 150 mg/nm ³ 40 mg/nm ³ 25 mg/nm ³ 150 mg/nm ³ 40 mg/nm ³ 25 mg/nm ³ 150 mg/nm ³ 40 mg/nm ³ 25 mg/nm ³ 150 mg/nm ³ 40 mg/nm ³ 25 mg/nm ³ Br 2 2 mg/nm ³ 16.5 M 250 mm Hbr 30 mg/nm ³ 5.3 M 650 mm SO2 40 mg/nm³ 8 Scrubber at Azo 5.6 M 450 mm HCL 20 mg/nm ³ 9 10 Scrubber at Intermediates 5.6 M 450 mm CL2 9 mg/nm ³ APC Attached Cyclone + Wet Scrubber Cyclone + Wet Scrubber Cyclone + Wet Scrubber Cyclone + Wet Scrubber Two Stage venturi scrubbers followed by packed columm scrubber Two Stage venturi scrubbers followed by packed columm scrubber Two Stage venturi scrubbers followed by packed columm scrubber Two Stage venturi scrubbers followed by packed columm scrubber Two Stage venturi scrubbers followed by packed columm scrubber Scrubber at Two Stage venturi Intermediates 5.6 M 450 mm Ammonia 30 mg/nm 3 scrubbers followed by packed columm scrubber WASTE WATER GENERATION AND ITS TREATMENT: Industrial waste water will be treated in ETP of capacity 550 KLD & 580 KLD MEE and Domestic waste water will be disposed off into septic tank/sock pits only NOISE POLLUTION AND CONTROL MEASURES: Following noise control measures to be adopted in the proposed project: 1. Encasement of noise generating equipment. 2. A thick greenbelt will be developed all around the plant boundary to act as noise attenuator. 3. In addition personnel working near high noise level generating sources will be provided with ear muffs. 4. Proper and suitable acoustic barrier will also be provided around areas generating high noise. 5. Effective preventive maintenance and vibration measurement of all rotating equipment will help in the improvement of plant life and also noise reduction. M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

14 SOLID WASTE GENERATION AND ITS DISPOSAL METHOD The sources of solid wastes generation and its management are given in the following table. S.NO. NAME OF WASTE CATEGORY QTY/MONTH DISPOSAL METHODOLOGY 1. Spent/Used oil MT/Year Collected in drums and stored at specified area, Reuse in plant for lubrication and Balance will be Selling to authorized recyclers 2. Discarded drums/ Containers MT/Year Collected and stored at specified area and sold to approved/ registered vendors. 3. Distillation residue 4. ETP sludge Primary sludge Secondary sludge Neutralization MT/Month Collection, Storage Transportation, Disposal at GPCB approved CHWIF or co/pre- processing MT/Month Collection, Storage, Transportation, Disposal at BEIL, TSDF. 5. Process waste MT/Month Collection, Storage, Transportation, Disposal at GPCB approved CHWIF 6. Gypsum D2 200 MT/Month Collection, Storage Transportation, Disposal by selling to actual user authorized by GPCB 7. Evaporation Sludge MT/Month Collection, Storage, Transportation, Disposal at BEIL, TSDF 8. Fly Ash - 7 MT/Day Collection, Storage Transportation, Disposal by selling to brick manufactures GREEN BELT DEVELOPMENT About sq.m area i.e % of total plot area shall be developed as green belt at plant boundary, road side, around offices and buildings and Stretch of open land. Total investment in green belt development shall be Rs Lacs approx. M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

15 INDEX CHAPTER CONTENT PAGE 1. INTRODUCTION OF THE PROJECT 1 2. PROJECT DESCRIPTION 4 3. SITE ANALYSIS PLANNING BRIEF PROPOSED INFRASTRUCTURE REHABILITATION AND RESETTLEMENT (R & R) PLAN PROJECT SCHEDULE & COST ESTIMATES ANALYSIS OF PROPOSAL 26 M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

16 LIST OF TABLES TABLE PARTICULAR PAGE 1 DETAILS OF THE DIRECTORS 1 2 DETAILS OF EMPLOYMENT REQUIREMENT 3 3 DETAILS OF RAW MATERIAL REQUIREMENTS (MONTHLY) 6 4 DETAILS OF WASTEWATER GENERATION 14 5 DETAILS OF SOLID WASTE 14 6 DETAILS OF EXISTING LAND USE 16 7 DETAILS OF EXISITNG SOCIAL INFRASTRUCTURE 17 8 TEMPERATURE DATA 17 9 RAINFALL DATA DETAILS OF SOLID WASTE MANAGEMENT PROJECT IMPLEMENTATION SCHEDULE TOTAL PROJECT COST AND IT S BREAK UP 25 LIST OF FIGURES FIGURE PARTICULAR PAGE 1 MAP SHOWING PROJECT SITE, TOWN, NATIONAL HIGHWAY, 4 STATE HIGHWAYS, RAILWAY LINES, ROADS ETC. 2 MAP SHOWING LOCATION OF THE PROJECT SITE, BOUNDARIES, LANDMARK FEATURES, ROADS, RAILWAYS, ETC. 3 AN ORGANOGRAM OF ENVIRONMENT MANAGEMENT CELL 25 5 LIST OF ANNEXURES ANNEXURE PARTICULAR PAGE 1 LAND DOCUMENTS 28 2 LAYOUT OF THE PLANT DETAILS OF MANUFACTURING PROCESS WITH CHEMICAL 32 REACTION AND MASS BALANCE M/S. Colorband Dyestuff Pvt. Ltd., GIDC Sayakha, Bharuch (GJ)

17 CHAPTER 1 INTRODUCTION OF THE PROJECT 1.1 IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT M/s. Colorband Dyestuff (P) Ltd. was established in A beginning that saw they manufacture a modest range of disperse dyes. Beginning with CBENE, later diversified into entire spectrum of dyestuffs for textiles viz, CBFIX, CBLAN, CBNYL, CBSOL and CBCRYL. M/s. Colorband Dyestuff (P) Ltd., a company promoted by reputed business families of South Gujarat. The management of M/s. Colorband Dyestuff (P) Ltd. has decided to set up a Dyes manufacturing unit (Proposed production of a) 800 MT/Month of Disperse Crude dyes OR 2000 MT/Month Finished Dispersed Dyes, b) Reactive Dyes 500 MT/Month, c) Acid Dyes/Solvent Dyes 100 MT/Month, d) Direct Dyes 100 MT/Month.) at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat. Land document is attached as Annexure- I. TABLE 1: DETAILS OF THE DIRECTORS S. NO. NAME OF THE DIRECTOR AGE QUALIFICATIO N EXPERIENCE 1. Mr. H. M Upadhyay 68 years Inter Science 45 years of Exp. In Dyes, Intermediates and chemicals. 2. Mr. Ketan D. Sarvaiya 53 years B. Com 27years of Exp. In Textile dying, Dyes, Intermediates and chemicals. The company has been promoted by above listed promoter having a widespread business interests in Gujarat. The promoter has been in the business of Dyes for over 19 years and the group has excellent knowledge of South Gujarat Industry Environment. 1.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT M/s. Colorband Dyestuff (P) Ltd. has decided to set up a Dyes manufacturing unit (Proposed production of a) 800 MT/Month of Disperse Crude dyes OR 2000 MT/Month Finished Dispersed Dyes, b) Reactive Dyes 500 MT/Month, c) Acid Dyes/Solvent Dyes 100 MT/Month, d) Direct Dyes 100 MT/Month.) at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat. 1.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION The Gujarat region is expected to continue with increased focus on development and infrastructure activity. The current growth trends are expected to continue. Our proposed products are Import substitute and almost consumed in the Indian market only. We believe that Indian consumption growth will continue to be there, considering demographic ratio in favor of youth. Existing Indian production, are not enough to cater the needs of Indian Consumer, hence Chinese products are also making dent in the Indian markets, though they are costly due to logistic cost and are not able to provide wide range of choices to the Indian Customers. Present capacity is negligible in term of overall demand in the world, so a huge market, and considering our high quality products as well customization of product, we don t foresee any hurdle in marketing of product. Our proposed plant will be located near user Industry, hence it provides logistic support as well as customize quantity in small quantities can also be supplied to the customer, which give company a M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 1

18 clear edge compared to Chinese Imports, which cannot be supplied in small quantities coupled with time consumed on import. We have a very strong and experienced after sales service which are also known as Technical Service Department (TSD) which guides customer to obtain better results from our products. Market for disperse dyes is 10% per annum, and there are only two major producers in the Industry. Our continuous technological research and product development and superior after sales services will ensure increase in market share and eventually better net sales realization. Strong presence in the value added product Wide range of product to meet customized need. Long standing relationships with leading consumer Industries. 1.4 DEMAND SUPPLY GAP The Indian dyestuff industry is widely fragmented between the organized and unorganized sector. There are approximately 950 dye manufacturing unit in India, of which 50 units are in the organized sector and 900 are in the un-organized sector. The two western states of Maharashtra and Gujarat account for over 90% of the total dyestuff production in the country. The textile industry is the largest user of dye-stuffs in India, It account for 70-75% of the domestic dye consumption. With the increasing pressure on cotton fiber, synthetics like polyester are expected to over perform the overall chemical Industry. The dyestuff Industry worldwide is witnessing a gradual shift of manufacturing facilities from the developed countries to Asia, particularly china and India due to environmental considerations, availability of trained and inexpensive manpower and the relocation of the end-user industries, mainly textile and leather to the Asiapacific region. India has emerged as a global supplier of dyestuff and dye intermediates, particularly for requirement of the domestic market and has gradually also made a dent in the global market. Indian dyestuff market is in general dominated by Chinese companies, as there are vary few large scale manufacturing companies in India who can cater the need of Indian demand. Ourselves are expected to be the major recipient of benefits arising out due to expected growth, and consolidation in the Industry. PRODUCT PROFILE Our products are backed by unique technology and or process, and are not readily available with the competitor. These products play an important role in the production process of the user and hence user do not compromise or shift from tested products and user industry TECHNOLOGY Technology is typically developed in-house with the critical equipment being out-sourced. We have in-house independent R & D, equipped with latest state of art technologies and facilities. 1.5 EMPLOYMENT GENERATION DUE TO THE PROJECT The manpower requirement for the project is estimated at about 107 excluding contract / casual labour. The managerial, supervisory and skilled personal shall be sourced from nearby area. The break up of the manpower requirement is as under: M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 2

19 TABLE 2: DETAILS OF EMPLOYMENT REQUIREMENT S. NO. DESCRIPTION NUMBER 1 Top Management 2 2 Managers 18 3 Specialist/ Engineer/Officers 12 4 Supervisors 30 5 Operators/Attendants 45 TOTAL 107 Thus, from the viewpoint of infrastructural facilities, no major constraints are envisaged. M/s. Colorband Dyestuff (P) Ltd is going to manufacture dyes product for mainly textile dyeing and printing industry. M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 3

20 PROJECT DESCRIPTION CHAPTER TYPE OF PROJECT M/s. Colorband Dyestuff (P) Ltd. has decided to set up a Dyes manufacturing unit (Proposed production of a) 800 MT/Month of Disperse Crude dyes OR 2000 MT/Month Finished Dispersed Dyes, b) Reactive Dyes 500 MT/Month, c) Acid Dyes/Solvent Dyes 100 MT/Month, d) Direct Dyes 100 MT/Month.) at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat. The Gujarat region is expected to continue with increased focus on development and infrastructure activity. The current growth trends are expected to continue. Our proposed products are Import substitute and almost consumed in the Indian market only. We believe that Indian consumption growth will continue to be there, considering demographic ratio in favor of youth. 2.2 LOCATION WITH COORDINATES A map depicting administrative boundary showing project site, National Highway, major, medium and other roads with the railway lines is presented in figure 1. The major water bodies with the rivers and the river beds are illustrated in the map to provide a better understanding of the project area. FIGURE 1: MAP SHOWING PROJECT SITE, TOWN, NATIONAL HIGHWAY, STATE HIGHWAYS, RAILWAY LINES, ROADS ETC. Project Site COORDINATES AT THE PROJECT SITE: At the project site, latitude and longitude are as per the mentioned below: Latitude: N Longitude: E M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 4

21 FIGURE 2: MAP SHOWING LOCATION OF THE PROJECT SITE, BOUNDARIES, LANDMARK FEATURES, ROADS, RAILWAYS, ETC. 2.3 DETAILS OF ALTERNATE SITES The proposed project site is situated at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat. The site is about 22 km from Bharuch. The access road around the proposed project site has already been developed. The proposed project site is located on an Industrial land. The site would need to be suitably developed to suit plant layout requirements. Transportation facilities to access various markets are readily available. Both skilled and unskilled labours are easily available in the area. The choice of the site is appropriate from the point of view of raw materials availability and market access. No alternate site was considered as proposed site is well connected with the existing infrastructure and requirement of the project like raw material, construction material, etc. 2.4 SIZE OR MAGNITUDE OF OPERATION M/s. Colorband Dyestuff (P) Ltd. has decided to set up a Dyes manufacturing unit (Proposed production of a) 800 MT/Month of Disperse Crude dyes OR 2000 MT/Month Finished Dispersed Dyes, b) Reactive Dyes 500 MT/Month, c) Acid Dyes/Solvent Dyes 100 MT/Month, d) Direct Dyes 100 MT/Month.) at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat. PROCESS DECRIPTION Details of Manufacturing Process with Chemical Reaction and Mass Balance Given As Annexure-III 2.5 RAW MATERIALS REQUIREMENT (PER MONTH PER BATCH) Raw materials required for the manufacturing of disperse dyes is given in below table M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 5

22 Table 3: RAW MATERIALS REQUIREMENT SN Raw Material QTY QTY SN Raw Material (Kg/Kg) (Kg/Kg) Orange -29 Violet 63 1 HCL CNPNA PNA CUPLER SODIUM NITRITE NSA SULPHAMIC SULPHAMIC Emulzifier SULFURIC ACID SODIUM BI SULPHITE EMULZIFIER O-ANISIDINE Violet 33 8 FORMALDEHYDE CNPNA SODA ASH CUPLER CAUSTIC LYE NSA SALT SULPHAMIC Black 9 5 SULFURIC ACID HCL EMULZIFIER PNA Violet 93 3 SODIUM NITRITE Br.2:4-DNA SULPHAMIC CUPLER NOIGEN ET NSA Coupler SULPHAMIC FE POWDWER SULFURIC ACID ACETIC ACID EMULZIFIER SODA ASH Red 73 Red CNPNA OCPNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Red 152 Red AMINO5,6-DCBT OCPNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER 0.02 Red 153 Red AMINO5,6-DCBT PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER 0.02 Blue 183:1 Yellow Br.2-CNPNA M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 6

23 1 PCONA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER BLUE 291 Yellow Br.2:4-DNA ONA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Blue 291 :1 Orange Br.2:4-DNA PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Orange 61 Orange :6-DBPNA OCPNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Orange -30 Red :6-DCPNA OCPNA CUPLER CUPLER NSA HCL 1 4 SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Brown 1 Orange :6-DCPNA PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Brown 4 Yellow :6-DCPNA PNA CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 7

24 6 EMULZIFIER 0.02 Blue 165 Mono Azo Red :6-DBPNA OCPNA CUPLER CUPLER NSA HCL SULPHAMIC 20 4 SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER 40 6 EMULZIFIER Blue 79 Yellow CL.2:4-DNA (Phenylsulfonyl) benzenaminein CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER Sodium Acetate Blue 79:1 Yellow Br.2:4-DNA Aminobenzoicester CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER EMULZIFIER Red 118 Yellow SGL 1 2:6-DBPNA BUS Amine CUPLER CUPLER NSA HCL SULPHAMIC SULPHAMIC SULFURIC ACID SODIUM NITRITE EMULZIFIER Sodium Acetate 0.5 Blue GSL Yellow Mono Azo Blue GSL DCA DMF CUPLER Metal Cyanide HCL Cuprous Cloride SULPHAMIC Methanol SODIUM NITRITE Blue 165:1 6 Sodium Acetate Mono Azo Blue Orange 73 2 DMF PNA Metal Cyanide CUPLER Cuprous Cloride HCL Methanol 3 4 SULPHAMIC Red SODIUM NITRITE Mono Azo Red EMULZIFIER DMF 3.4 Rubin 5B 3 Metal Cyanide OCPNA Cuprous Cloride CUPLER Methanol HCL Blue 366 M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 8

25 4 SULPHAMIC Mono Azo Blue SODIUM NITRITE DMF 3 6 EMULZIFIER Metal Cyanide Orange 3 4 Cuprous Cloride PNA Methanol 3 2 CUPLER Yellow HCL Demaap Aldehyde SULPHAMIC ECA SODIUM NITRITE Cap EMULZIFIER Methanol 2.7 Yellow 3 5 RC Methanol PAA Yellow 82 2 CUPLER Demaap Aldehyde HCL ECA SULPHAMIC OPDA SODIUM NITRITE Methanol EMULZIFIER RC Methanol 2.7 Red 13 Yellow OCPNA MEMAAP CUPLER DMF HCL POCL SULPHAMIC METHANOL SODIUM NITRITE CAP EMULZIFIER ECA Orange 31 Brown 19 1 PNA Br.2-Cl PNA CUPLER CUPLER HCL NSA SULPHAMIC SULPHAMIC SODIUM NITRITE SULFURIC ACID EMULZIFIER EMULZIFIER Red 1 Red PNA :4-DNA CUPLER CUPLER HCL NSA SULPHAMIC SULPHAMIC SODIUM NITRITE SULFURIC ACID EMULZIFIER EMULZIFIER 0.02 Violet 26 Red 60 1 Phenol Phenol K2CO K2CO DCDAAQ DCDAAQ 0.98 Reactive Yellow 18 Reactive Yellow 95 1 MPDSA MPDSA Cynuric Chloride Cynuric Chloride Sodium Nitrite Sodium Nitrite M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 9

26 4 SPCP Pyridone Metanalic Acid Metanalic Acid Hydrochloric Acid O Hydrochloric Acid O.150 Reactive Yellow 81 7 Sodium Bi sulphite Formaldehyde MPDSA Caustic Lye HYDROCHLORIC ACID Soda Ash SODIUM NITRITE Reactive Yellow HEXL 4 CYNURIC C ACID SPCP HYDRO CHLORIC ACID CAUSTIC LYE SODIUM NITRITE SODA ASH CAUSTICL LYE DADSA CYNURIC Reactive Orange 131/W3R 6 OPD SULPHO VS SODA ASH HYDRO CHLORIC ACID AMINO 4 METHOXY ACETINALIDE 3 SODIUM NITRITE 0.11 Reactive Orange 2R 4 MPDSA VINYL SULPHONE VINYL SULPHONE HYDROCHLORIC ACID SODA ASH SODIUM NITRITE Reactive Red 21 4 SODIUM NAPTHIONATE Benzanalide VINYL SULPHONE SODA ASH HYDROCHLORIC ACID 0.15 Reactive Violet 2R 3 SODIUM NITRITE VINYL SULPHONE H ACID HYDROCHLORIC ACID SODA ASH SODIUM NITRITE ACETIC ANHYDRIDE H ACID Reactive RED 24 ( RED P2RN ) 5 SODA ASH ORTHANALIC ACID PARA ANISIDINE HYDROCHLORIC ACID 0.15 Reactive Black 39 ( Navy P2R ) 3 CYNURIC ANILINE 2:5 DSA CAUSTIC LYE HYDROCHLORIC ACID SODA ASH SODIUM NITRITE H ACID H ACID N METHYL ANILINE SODA ASH 0.16 Reactive Blue HEXL 6 MPDSA MPDSA 0.15 Direct Yellow 86 ( Direct Yellow 1SD ) 2 HCL C ACID SODIUM NITRITE HCL CYNURIC SODIUM NITRITE M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 10

27 5 CAUSTIC LYE CYNURIC H ACID CAUSTIC LYE OT 5SA META TOLUINDINE SODA ASH DEA Acid Red SODA ASH OAPSAMIDE 0.15 Direct Blue 71 2 HCL C ACID SODIUM NITRITE HCL BETA NAPTHOL SODIUM NITRITE CAUSTIC LYE ANA COBOLT SULPHATE CAUSTIC LYE SODA ASH MIX CLEVE Acid Yellow J ACID OAPSAMIDE SODA ASH HCL 0.15 Reactive Yellow 84 ( Reactive Yellow HE4R ) 3 SODIUM NITRITE K ACID OXO N Phenylbutanamide HCL CAUSTIC LYE SODIUM NITRITE COBOLT SULPHATE CYNURIC SODA ASH CAUSTIC LYE Acid Blue DASDA NAP SODA ASH HCL MUA SODIUM NITRITE Reactive Yellow 145 ( Reactive Yellow MERL ) 4 N Methyl BROWNERS ACID K ACID CAUSTIC LYE HCL COBOLT SULPHATE SODIUM NITRITE SODA ASH CYNURIC Reactive RED 195 ( RED Me4BL ): 5 CAUSTIC LYE VINYL SULPHONE DASDA HCL SODA ASH SODIUM NITRITE MUA CYNURIC VINYL SULPHONE CAUSTIC LYE Reactive RED BS (111) 6 H ACID VINYL SULPHONE SODA ASH HCL ORTHANALIC ACID SODIUM NITRITE 0.55 Reactive RED CYNURIC VINYL SULPHONE CAUSTIC LYE HCL H ACID SODIUM NITRITE SODA ASH M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 11

28 4 CYNURIC Reactive RED CAUSTIC LYE VINYL SULPHONE H ACID HCL SODA ASH SODIUM NITRITE VINYL SULPHONE CYNURIC Reactive RED 245 ( RED P4BN ) 5 CAUSTIC LYE SULPHO TOBIAS ACID H ACID HCL SODA ASH SODIUM NITRITE SULPHO TOBIAS ACID CYNURIC MAETANALIC ACID CAUSTIC LYE Reactive Orange 122 ( ME2RL ) 6 H ACID J ACID SODA ASH HCL N ETHYL ANILINE SODIUM NITRITE 0.55 Reactive Orange 84 ( HER ) 4 ACETIC ANHYDRIDE J ACID CAUSTIC LYE HCL VINYL SULPHONE SODIUM NITRITE CYNURIC ACETIC ANHYDRIDE SODA ASH CAUSTIC LYE S.T.ACID BDSA Reactive Red 120 ( HE3B ) 7 CYNURIC H ACID SODA ASH HCL S.T.ACID SODIUM NITRITE Reactive Red 141 ( HE7B ) 4 ACETIC ANHYDRIDE H ACID CAUSTIC LYE HCL PPD SODIUM NITRITE CYNURIC ACETIC ANHYDRIDE SODA ASH CAUSTIC LYE ORTHONALIC ACID PPD Reactive Red CD 7 CYNURIC SULPHO VS SODA ASH HCL S T ACID SODIUM NITRITE Reactive Blue J ACID ACETYL OAPSA CAUSTIC LYE HCL PPD SODIUM NITRITE CYNURIC COPPER SULPHATE SODA ASH CAUSTIC LYE PCVS SULPHO HYDRAZONE 0.32 Reactive BLUE 250 ( Blue 250 ): M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 12

29 7 SODA ASH VINYL SULPHONE Reactive Orange HCL VINYL SULPHONE SODIUM NITRITE HCL H ACID SODIUM NITRITE SODA ASH ACETYL MPDSA OAVS SODA ASH Reactive Blue 49( Navy P3R Reactive Black 5 1 BROMAMINE ACID VINYL SULPHONE M ACID HCL CUPROUS SODIUM NITRITE CUNURIC H ACID SODA ASH SODA ASH MATANALIC ACID Reactive Yellow S3R Reactive RED 250 ( RED ME6BL ) 1 K ACID TOBIAS ACID HCL HYDROCHLORIC ACID SODIUM NITRITE SODIUM NITRITE CYNURIC CYNURIC CAUSTIC LYE CAUSTIC LYE MUA H ACID MPDSA SODA ASH SODA ASH VINYL SULPHONE VINYL SULPHONE 0.45 Reactive Orange H2R 1 SULPHO TOBIAS ACID Reactive Yellow 160 ( Reactive Yellow ME4GL ) 2 HYDROCHLORIC ACID MPDSA SODIUM NITRITE HCL ACETIC ANHYDRIDE SODIUM NITRITE CAUSTIC LYE CYNURIC N METHYL J ACID CAUSTIC LYE CYNURIC PYRADONE SODA ASH SODA ASH LIQUID AMMONIA VINYL SULPHONE RESOURCE OPTIMIZATION / RECYCLING AND REUSE We will be provided rain water recharging pit for the resource optimization. Spent Oil i.e. 1.2 MT/Year will be generated from prime movers which will be reused in plant machinery 2.7 AVAILABILITY OF WATER ITS SOURCE, ENERGY / POWER REQUIREMENT AND SOURCE M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 13

30 2.7.1 WATER REQUIREMENT AND ITS SOURCE Total fresh water requirement is = 45.0 KLD (domestic and industrial purpose) which will be sourced from GIDC only. The KLD water will be utilized as ice which will be produce in-house. ETP + MEE Treated Water KLD will be reused for Process, Floor & Drum Washing, and Boiler & Cooling. *Total Water Consumption is KLD out of which KLD will be reused after ETP & MEE, hence fresh water requirement will be 45.0 KLD (Industrial Domestic-35.0) POWER REQUIREMENT AND ITS SOURCE Total power requirement will be 3000 KVA. Power supply shall be taken from GEB. In case of emergency or power failure D.G. sets of 2 X 750 KVA will be used. It will be used to fulfill emergency power requirement. 2.8 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND ITS MANAGEMENT / DISPOSAL WASTEWATER GENERATION Industrial waste water will be treated in ETP of capacity 550 KLD & 580 KLD MEE and Domestic waste water will be disposed off into septic tank/sock pits only Details of waste water generation are given in following table. TABLE 4: DETAILS OF WASTEWATER GENERATION S.NO. PURPOSE WASTE WATER GENERATION (KL/D) A. Domestic 4.0 B. Industrial 1. Processing Boiler and Cooling Floor and Drum washing 20.0 Total (B) Grand Total (A+B) SOLID WASTE GENERATION Solid waste generated will be Ash from boilers and Sludge from ETP, used/spent oil and discarded bags. The sources of solid wastes, generation and its management are as given in the following table. TABLE 5: DETAILS OF SOLID WASTE S.NO. NAME OF WASTE CATEGORY QTY/MONTH DISPOSAL METHODOLOGY 1. Spent/Used oil MT/Year Collected in drums and stored at specified area, Reuse in plant for lubrication and Balance will be Selling to authorized recyclers 2. Discarded drums/ Containers MT/Year Collected and stored at specified area and sold to approved/ registered vendors. 3. Distillation residue 4. ETP sludge Primary sludge Secondary sludge Neutralization MT/Month Collection, Storage Transportation, Disposal at GPCB approved CHWIF or co/pre- processing MT/Month Collection, Storage, Transportation, Disposal at BEIL, TSDF. M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 14

31 5. Process waste MT/Month Collection, Storage, Transportation, Disposal at GPCB approved CHWIF 6. Gypsum D2 200 MT/Month Collection, Storage Transportation, Disposal by selling to actual user authorized by GPCB 7. Evaporation Sludge MT/Month Collection, Storage, Transportation, Disposal at BEIL, TSDF 8. Fly Ash - 7 MT/Day Collection, Storage Transportation, Disposal by selling to brick manufactures M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 15

32 SITE ANALYSIS CHAPTER CONNECTIVITY The proposed project site is situated at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat. The site is about 22 km from Bharuch. The access road around the proposed project site has already been developed. The proposed project site is located on an Industrial land. The site would need to be suitably developed to suit plant layout requirements. Transportation facilities to access various markets are readily available. Both skilled and unskilled labours are easily available in the area. The choice of the site is appropriate from the point of view of raw materials availability and market access Road Connectivity The plant location is about 20.0 Km from Bombay-Ahmedabad Highway on NH Rail The Area is well connected by Railway. The Bharuch Railway Station is about 22.0 km in SE from the site Airport The nearest airport to the project will be Surat at a distance of 69.0 Km Communication The site has access of telephone and mobile connectivity. 3.2 LAND FORM, LAND USE AND LAND OWNERSHIP Around sq. m. land is acquired from GIDC Sayakha at plot no. DP/109,110, GIDC Sayakha, Dist.: Bharuch, Gujarat for Dyes manufacturing unit. Total acquired land is classified as Industrial land. Land document is attached as Annexure I. 3.3 TOPOGRAPHY Topography of the area is plain. 3.4 EXISTING LAND USE PATTERN Land is non agriculture industrial land. There is no Forest, National park; Wild life sanctuary within a radius of 10 Km. Details of existing land use is given in the following table: TABLE 6: DETAILS OF EXISTING LAND USE S.NO. PARTICULAR NAME & ITS DISTANCE 1. Nearest National Highway NH-8 at around 22.0 Km SE 2. Nearest State Highway SH-161 at around 6.1 km NE 3. Nearest city Bharuch at around 22.0 Km 4. Nearest River Narmada at around 13.6 Km SSE 5. Nearest Railway station Bharuch at around 22.0 Km 6. National park/reserve Forest, Biosphere, etc. None within a radius of 25 Km 6. Seismicity Zone III M/s. Colorband Dyestuff (P) Ltd, GIDC Sayakha, Bharuch, GUJARAT 16