Environmental Product Declaration Pemko Silicone Adhesive Smoke and Fire Gasket Adhesive Gasket

Transcription

1 Adhesive Gasket ASSA ABLOY is committed providing products and services that are environmentally sound throughout the entire production process and the product lifecycle. Our unconditional aim is make sustainability a central part of our business philosophy and culture, but even more important is the job of integrating sustainability in our business strategy. The employment of EPDs will help architects, designers and LEED- APs select environmentally preferable door openings. ASSA ABLOY will continue our efforts protect the environment and health of our cusmers/end users and will utilize the EPD as one means document those efforts. The Pemko Adhesive Gasket is designed seal a gap between a door and frame or between meeting edges of a pair of doors for energy efficiency, sound attenuation, and smoke inhibition.

2 Adhesive Gasket ISO and EN This declaration is an environmental product declaration (EPD) in accordance with ISO EPDs rely on Life Cycle Assessment (LCA) provide information on a number of environmental impacts of products over their life cycle. Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant assess human health xicity. EPDs can complement but cannot replace ols and certifications that are designed address these impacts and/or set performance thresholds e.g. Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable. PROGRAM OPERATOR DECLARATION HOLDER DECLARATION NUMBER DECLARED PRODUCT REFERENCE PCR UL Environment ASSA ABLOY UL PCR for Builders Hardware 9004 DATE OF ISSUE December 21, 2017 PERIOD OF VALIDITY 5 Years CONTENTS OF THE DECLARATION The PCR review was conducted by Product definition and information about building physics Information about basic material and the material's origin Description of the product's manufacturing Indication of product processing Information about the in-use conditions Life cycle assessment results Testing results and verifications The Independent Expert Committee, SVR This declaration was independently verified in accordance with ISO by Underwriters Laboraries INTERNAL EXTERNAL Grant R. Martin, UL Environment This life cycle assessment was independently verified in accordance with ISO and the reference PCR by Thomas Gloria, Industrial Ecology Consultants 1 Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant assess human health xicity. EPDs can complement but cannot replace ols and certifications that are designed address these impacts and/or set performance thresholds, e.g., Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable. This EPD conforms with EN Environment 2 of 10

3 Product Definition and Information Product Description Product name: Pemko Silicon Adhesive Smoke and Fire Gasket Pemko produces a range of gasket products in a variety of shapes and configurations. Nine gasket configurations have been analyzed, and this EPD presents the worst case scenario for these nine variations. Specifically, this EPD is representative of the following Pemko gasket products: - S44 - S77 - S88 - S442 - S771 - S772 - S773 - S776 - S771x6 Pemko Silicon Adhesive Smoke and Fire Gaskets are adhesive-backed, silicone gasketing products installed on the perimeter of a door opening or at the meeting edges of a pair of doors slow/prohibit the passage of smoke, fire, weather, sound, and dirt. They are rigorously tested and offered in many colors (finishes) guaranteed blend unobrusively in any structure. Addtional features include: - Effective temperature range of degrees Farenheit - Manufactured using high quality cross linked silicon polymer - Includes high quality acrylic adhesive for secure application - Exceeds air infiltration ratings by a facr of 7 or better - Is 93% efficient for sound control when applied in a double row - Self-extinguishing, non-xic - Unaffected by sunlight, ozone, and ultraviolet rays - Impervious fungus and mildew - Product is packaged with an alcohol welette for frame cleaning and a mylar label. Otherwise, no other accessory materials are required for installation or use. Application Pemko Silicone Adhesive Gaskets are ideal for a wide range of applications, including but not limited high traffic areas, hotels, offices, public buildings, hospitals, institutions, educational facilities, and retail spaces. Technical Data For the declared product, the following technical data in the delivery status must be provided with reference the test standard: Technical Data Length 17' (Multiple Lengths Available) Width Up 1" Height Up 0.375" Environment 3 of 10

4 Placing on the Market / Application Rules The standards that can be applied for Pemko Silicone Adhesive Gaskets are: - FAR Airworthiness Standards for Compartment Interiors - NFPA 105 Smoke Tested - ASTM E-90 Sound Rated - ASTM E 283 Air Infiltration Tested - BHMA A Certified - UL 10b and 10c Fire Rated - UL 1784 Smoke Tested - UL 2818, GREENGUARD Gold Delivery Status Shipments of Pemko products are delivered in a cardboard box with each product individually shrinkwrapped. Base Materials / Ancilary Materials Manufacture Material Percentage in mass (%) Silicone Other 95% 5% Total 100% The primary manufacturing processes are made by Tier 1 suppliers and the final manufacturing processes occur in Memphis, TN and Ventura, CA. The components come from processes like stamped steel, turning, and aluminum extrusion. Environmental and Health During Manufacturing ASSA ABLOY is committed producing and distributing door opening solutions with minimal environmental impact, where health & safety is the primary focus for all employees and associates. Environmental operations, GHG, energy, water, waste, VOC, surface treatment and H&S are being routinely monired. Inspections, audits, and reviews are conducted periodically ensure that applicable standards are met and environment management program effectiveness is evaluated. Code of Conduct covers human rights, labor practices and decent work. Management of ASSA ABLOY is aware of their environmental roles and responsibilities, providing appropriate training, supporting accountability and recognizing outstanding performance. Any waste metals during machining are separated and recycled. The waste from the water-based painting process is delivered waste treatment plant. The facries in Memphis, TN and Ventura, CA have certification of Environmental Management ISO 14001:2004 and Occupational Health and Safety OHSAS 18001:2007. Environment 4 of 10

5 Product Processing / Installation Pemko Silicone Adhesive Gaskets are distributed through and installed by trained installation technicians, such as locksmiths, carpenters etc. adhering local/national standards and requirements. Packaging Shipments of Pemko products are delivered in a cardboard box with each product individually bagged. Conditions of Use It may be desired periodically wipe the product with warm soapy water using mild detergent clear any dirt of grime that has accumulated from normal traffic. Environmental and Health During Use There is no harmful emissive potential. No damage health or impairment is expected under normal use corresponding the intended use of the product. Reference Service Life The reference service life is 2 years. Extraordinary Effects Fire No negative environmental impact will result from exposure fire. Water Contains no substances that have any impact on water in case of flood. Mechanical Destruction No danger the environment can be anticipated during mechanical destruction. Re-use Phase This product is not typically reused. Disposal This product is not typically recycled. Further Information ASSA ABLOY Architectural Door Accessories 5535 Distribution Drive Memphis, TN Material Quantity (% By Weight) Cardboard 96% Other 4% Total 100% Environment 5 of 10

6 Life Cycle Assessment Declared Unit The declaration refers the functional unit of 1 unit (or piece) of, as specified in the Builders Hardware PCR. Name Declared unit Mass Conversion facr 1 Value Unit feet of gasket - System Boundary This is a cradle gate with options Environmental Product Declaration. The following life cycle phases were considered: Product Stage Construction Process Stage Use Stage End of Life Stage* Benefits and Loads Beyond the System Boundaries Raw material supply Transport Manufacturing A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D X X X X X MND MND MND MND MND MND MND MND X X X X Description of the System Boundary Stages Corresponding the PCR (X = Included; MND = Module Not Declared) *This includes provision of all materials, products and energy, packaging processing and its transport, as well as waste processing up the end-of waste state or disposal of final residues. Estimates and Assumptions End of Life In the End of Life phase, for all the materials which can be recycled, a recycling scenario with 100% collection rate was assumed. Cut-off Criteria In the assessment, all available data from the production process are considered, i.e. all raw materials used, auxiliary materials (e.g. lubricants), thermal energy consumption and electric power consumption - including material and energy flows contributing less than 1% of mass or energy (if available). In case a specific flow contributing less than 1% in mass or energy is not available, worst case assumption proxies are selected represent the respective environmental impacts. Impacts relating the production of machines and facilities required during production are out of the scope of this assessment. Bacround data Transport from gate the site Construction/ installation process Use Maintenance Repair Replacement For life cycle modeling of the considered products, the GaBi 8 Software System for Life Cycle Engineering, developed by thinkstep, is used. The GaBi-database contains consistent and documented datasets which are documented in the online GaBi-documentation. To ensure comparability of results in the LCA, the basic data of GaBi database were used for energy, transportation and auxiliary materials. Refurbishment Operational energy use Operational water use Deconstruction /demolition Transport Waste processing Disposal Reuse- Recovery- Recycling potential Environment 6 of 10

7 Data Quality The data sources used are complete and representative of North America in terms of the geographic and technological coverage and are a recent vintage (i.e. less than ten years old). The data used for primary data are based on direct information sources of the manufacturer. Secondary data sets were used for raw materials extraction and processing, end of life, transportation, and energy production flows. Wherever secondary data is used, the study adopts critically reviewed data for consistency, precision, and reproducibility limit uncertainty. Period Under Review The period under review is the full calendar year of Where data was incomplete, annual 2015 data was used and was deemed representative for the product. Allocation Allocation was determined on a per unit basis. Comparability A comparison or an evaluation of EPD data is only possible if all data sets be compared were created according EN and the building context, respectively the product-specific characteristics of performance, are taken in account. Environmental delarations from different programs may not be comparable. Full conformance with the PCR for North American Builders Hardware products allows EPD comparability only when all stages of a Builders Hardware product's life cycle have been considered. However, variations and deviations are possible. LCA: Modeling Scenarios and Additional Technical Information The following technical information is a basis for the declared modules or can be used for developing specific scenarios in the context of a building assessment if modules are not declared. Installation in the building (A5) Name Value Unit Auxiliary - Water consumption - m 3 Other resources - Electricity consumption - kwh Other energy carriers - MJ Material loss - Reference Service Life Name Reference Service Life Output substance following waste treatment Reuse 0.13 on-site Recycling Dust in the air - Energy recovery VOC in the air - Landfilling End of life (C1-C4) Name Collected separately Collected as mixed construction waste Value Unit 2 years Value Unit Environment 7 of 10

8 LCA Results Results shown below were calculated using TRACI 2.1 Methodology. TRACI 2.1 Impact Assessment Parameter GWP ODP Parameter Global warming potential Depletion potential of the straspheric ozone layer Unit CO 2 -Eq. CFC-11 Eq. A1-A3 3.6E E-08 A4 2.9E E-12 A5 C2 C3 C4 D 9.9E E E E E E E E-13 AP Air Acidification potential for air emissions SO 2 -Eq. 1.6E E E E E E-05 EP Eutrophication potential N-Eq. 1.7E E E E E E-06 SP Smog formation potential O 3 -Eq. 1.7E E E E E E-03 FFD Fossil Fuel Depletion MJ-surplus 3.9E E E E E E-01 Results shown below were calculated using CML April 2013 Methodology. CML 4.1 Impact Assessment Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 GWP Global warming potential CO 2 -Eq. 3.5E E E E E-02 D -1.0E-01 ODP Depletion potential of the straspheric ozone layer CFC-11 Eq. 4.0E E E E E E-13 AP Air Acidification potential for air emissions SO 2 -Eq. 1.7E E E E E E-05 EP POCP Eutrophication potential (PO 4 ) 3 -Eq. 1.2E E E E-06 Formation potential of tropospheric ozone phochemical oxidants ethane-eq. 1.2E E E E E E E E-06 ADPE Abiotic depletion potential for nonfossil resources Sb-Eq. 1.4E E E E E E-08 ADPF Abiotic depletion potential for fossil resources MJ 4.5E E E E E E+00 Results below contain the resource use throughout the life cycle of the product. Resource Use Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D PERE PERM PERT Renewable primary energy as energy carrier Renewable primary energy resources as material utilization Total use of renewable primary energy resources MJ 1.7E E E E-03 MJ 2.4E+00 MJ 1.9E E E E-03 PENRE Nonrenewable primary energy as energy carrier MJ 5.2E E E E E E+00 PENRM Nonrenewable primary energy as material utilization MJ 2.4E+00 PENRT Total use of nonrenewable primary energy resources MJ 5.4E E E E E E+00 SM Use of secondary material MJ RSF Use of renewable secondary fuels MJ NRSF Use of nonrenewable secondary fuels MJ FW Use of net fresh water m 3 4.4E E E E-03 Environment 8 of 10

9 Results below contain the output flows and wastes throughout the life cycle of the product. Output Flows and Waste Categories Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D HWD Hazardous waste disposed 2.5E-03 NHWD RWD CRU MFR Non-hazardous waste disposed Radioactive waste disposed Components for re-use Materials for recycling 1.5E E E E E E E-07 MER Materials for energy recovery EEE Exported electrical energy MJ EEE Exported thermal energy MJ 6.6E E E-03 The production life cycle stage (A1-A3) dominates the impacts across all impact categories. This is due the upstream production of materials used in the product, along with electricity use in the manufacturing of the product. Potential benefits in the global warming, acidification, eutrophication, smog, and fossil fuel depletion impact categories are due the potential avoided burden of recycled materials after disposal. 100% 80% 60% 40% 20% 0% -20% GWP ODP AP Air EP SP FFD D C4 C3 C2 A5 A4 A1-A3 Environment 9 of 10

10 References - PCR Part A UL Environment and Institut Bauen und Umwelt e.v., Königswinter (pub.): Product Category Rules for Construction Products from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Bacround Report. July 2014, version PCR Part B UL Environment and Institut Bauen und Umwelt e.v. (IBU). Product Category Rules Part B: Requirements on the Environmental Product Declaration for Locks and Fittings. - GaBi 6 thinkstep.one: GaBi Software-System and Databases for Life Cycle Engineering. version Copyright, TM. Stuttgart, Echterdingen ISO ISO 14025: , Environmental labels and declarations Type III environmental declarations Principles and procedures. - ISO ISO 14040: , Environmental management Life cycle assessment Principles and framework. - ISO ISO 14044: , Environmental management Life cycle assessment Requirements and guidelines. - EN EN 15804: : Sustainability of construction works Environmental Product Declarations Core rules for the product category of construction product - ULE 2013 UL Environment, General Program Instructions, TRACI 2.1 US EPA, Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts (TRACI) - CML 2001 Center of Environmental Science of Leiden University impact categories and characterisation methods for impact assessment (CML) - ASTM E90 Standard Test Method for Laborary Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements - ASTM E283 Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen - BHMA A Standard for Door Gasketing and Edge Sealing Systems - FAR Airworthiness Standards for Compartment Interiors - NFPA 105 Standard for the Installation of Smoke Door Assemblies and Other Opening Protectives - UL 10(b) Standards for Fire Tests for Door Assemblies - UL 10(c) Standards for Positive Pressure Fire Tests for Door Assemblies - UL 1784 Standard for Air Leakage Tests of Door Assemblies and Other Opening Protectives - UL 2818 GREENGUARD Certification Program for Chemical Emissions for Building Materials, Finishes and Furnishings Environment 10 of 10