Moulded hoses Standard solutions Custom-made manufacturing

Transcription

1 Product catalogue Moulded hoses Standard solutions Custom-made manufacturing MADE BY PROFESSIONALS - DESIGNED FOR PROFESSIONALS

2 2 AS-KA Mission 3 With AS-KA, you are strong for the competition of the future. Competence, quality and service at fair prices AS-KA supplies customers around the world with high-quality and, at the same time, cost-effective industrial products. Flexible and without bureaucracy. Examples from our standard product range

3 4 CONTENTS HOSES AND PIPES 5 AS-KA Qualitätsprodukte As a specialist for moulded hoses, we know what really matters. Topics AS-KA Mission Hoses and pipes Hoses and pipes Advantages AS-KA Company AS-KA Company Advantages Overview of products and materials Custom manufacturing Standard products Standard products Automotive industry AS-KA Additional product ranges AS-KA Goal Page Tight and difficult installation conditions demand flexible and robust materials, as well as a wide assortment of industry-specific moulds. As experts for moulded hoses we know all that matters to our customers and always hold the ideal solution ready. Flexible - Hoses made from rubber and silicone Moulded hoses fulfil their requirements not just in terms of the conveyance of a wide variety of substances, but also by acting as vibration dampers thanks to the flexibility of the material. They balance out assembly inaccuracies and counteract vibration-related breaks. Robust - Pipes made from plastic and metal Pipes made from plastic and metal offer advantages when it comes to increased pressures and temperatures. They are the solution for special norms or special weight requirements. Service and made-to-measure manufacturing Thanks to our longstanding experience in this sector, consulting services as well as the fulfillment of individual customer requirements became part of our core competencies. Capacity of our hose production in pieces

4 6 HOSES AND PIPES ADVANTAGES AS-KA Company 7 Rubber form hose Blow-moulded plastic pipe Company building in Tönisvorst, Germany Rubber moulded hoses Your advantage over rigid pipes > Compensation for assembly inaccuracies > Damping of vibrations and noise > Reduction of mechanical and thermal tensions Silicone hoses Your advantage for extreme temperatures > Absolute maximum temperature - approx. 220 C > Thanks to elastic material, flexible in assembly > Long lifetimes Metal and plastic pipes Your advantage for extreme loads Made by professionals. Designed for professionals. AS-KA - Your partner - from the development to serial production AS-KA Qualitätsprodukte is your reliable partner on hand from the initial design through to industrial manufacturer of medium and large piece volumes. AS-KA - Special manufacturing according to customer request Alongside our comprehensive standard range, we also produce customerspecific items according to technical drawings or samples. Thanks to many years of experience in the manufacturing of rubber products, we are also able to produce hoses and rubber parts for complex, industry-specific fields of application. AS-KA represents competence, quality and service At our headquarters in Tönisvorst, Germany, we work in accordance with ISO 9001 certification. Our focus is on customer-oriented service, exceptional technical expertise and a high awareness of quality. > Excellent stability under increased pressure > Resistance with regard to extremely high temperatures > Play in special weight requirements

5 8 AS-KA COMPANY ADVANTAGES 9 We are your partner. These are your benefits: Flexibility thanks to made-to-measure manufacturing Product quality thanks to professional product optimization and performance tests Cost-efficiency thanks to an in-house tool shop and our own compound mixing unit Quality assurance certified production after ISO/TS 16949, ISO/TS14001:2004, IQ Net and sales and distribution certified in accordance with EN ISO 9001:2008 Customer-oriented service provided by experienced and multi-lingual sales representatives Competitive advantages thanks to an excellent price-performance ratio

6 10 OVERVIEW OF PRODUCTS AND MATERIALS 11 Standard products and special manufacturing in industrial use Moulded hose and pipe types Materials Manufacturing procedure Material properties ( rubber ) > EPDM > Extrusion > Chemical resistant > NBR > Blow moulding process > Ozone resistant > Plant construction > Rubber hoses > Automotive industry > Silicone hoses > Construction industry > Plastic pipes ( blow moulding process ) > Heating / sanitary industry > Metal pipes > Mechanical engineering > Transportation product industry Product area Automotive industry > Environmental technology > Cooling hoses > Process technology > Heating hoses > And much more > Filter hoses > Petrol hoses > Formed turbo-metal pipes > Formed turbo-plastic pipes > Vibration damper > And much more > PVC / NBR > Vulcanisation > Weather resistant > HNBR > Electrically conductive > ACM production Production > Insulating > SBR > ISO / TS 16949:2002 > Damping > CR > ISO 14001:2004 > Easy glide > NR > IQ Net > Anti-static > ECO > EAM Fabric reinforcement > CSM (Hypalon) Sales > Kevlar woven interior fabric > VITON > ISO 9001:2008 > VAMAC Surface casing > PP66 > Textile > ST12 > Aluminium > ST16 > VMQ > FVMQ

7 12 Custom manufacturer 13 Individual solutions for specific fields of application Manufacturing according to customer specifications Alongside our comprehensive standard range of products, AS-KA Qualitätsprodukte also offers made-to-measure manufacturing according to technical drawings or samples, for almost every installation situation. Benefit from the expertise of our R&D department and leave it to us to solve your problem. Your advantages at a glance > Support in research and development > Competent consulting services by our experienced staff > Tailored solutions for your application We are able to manufacture perfectly fitting special solutions in accordance with your specifications. In the following section, you will find a few details regarding our range of scope. Products > Automotive, see standard products for the automotive industry ( as of page 22 ) > Other industries: Vacuum hoses and drainage pipes Flow and return hoses / connection hoses > Rubber moulded hoses made from the following materials and heat resistances: Material WORKING TEMPERATURE C Material WORKING TEMPERATURE C NBR - 40 to 120 ACM - 30 to 100 CR - 45 to 140 ACM HT - 30 to 180 EPDM - 50 to 125 AEM ( VAMAC ) - 50 to 180 EPDM PER - 50 to 150 CSM - 40 to 160 FKM ( VITON ) - 35 to 220 SBR - 30 to 100 HNBR - 35 to 165 ECO - 50 to 135 NR - 45 to 100 > Silicone moulded hoses made from the following materials and heat resistances: Material WORKING TEMPERATURE C Material WORKING TEMPERATURE C FVMQ - 80 to 210 VMQ - 75 to 235 > Plastic pipes Material: PPT 66 > Metal pipes Material: ST 12, ST 16 Diameter: mm Wall thickness: mm ( more on request ) Hose pressure: bar

8 14 Custom manufacturer 15 Individual solutions for industryspecific fields of application Whether it be moulded hoses made from rubber or silicon, pipes made from plastic or metal: we manufacture precisely according to customer specifications. Due to our in-house tool construction and our own compound-mixing unit we are able to offer a considerable cost-advantage to our customers. The ideal hose is tailored to meet its use. Only then it is able to offer the best possible results. You know the conditions of use and the requirement framework, we advise on you form, dimensions, materials and stabilisation. Products in the special manufacturing sector > Picture top left: Materials: ACM, Aramide, ACM, plastic pipe made from PP GF20 Procedure: Extrusion procedure, blow moulding process > Picture top right: Materials: FKM + VMQ Procedure: Wrapping method > Picture centre left: Materials: AEM, Aramide, AEM Procedure: Extrusion procedure > Picture centre right: Materials: EPDM, Aramide, EPDM Procedure: Extrusion procedure > Picture bottom left: Materials: ACM, Aramide, ACM Procedure: Extrusion procedure, metal pipe after bending > Picture bottom right: Materials: FKM + VMQ Procedure: Wrapping method

9 16 Custom manufacturer 17 Doing justice to special requirements on site Tailor-made moulded hoses for every purpose and industry Customer industries > Household devices > Heating and sanitary > Automotive industry Automotive industry > Trucks > Buses > Cars > Tractors In many industries, rubber moulded hoses are essential for the transportation of substances. Thanks to their adjustable properties, they have many uses. As an expert for moulded hoses for the automotive industry, we are familiar with extreme and difficult areas of application. In the heating and sanitary sector as well as in the household appliance industry, our know-how in space availability, pressure loads, temperature and flexibility, is used when complex problems need a solution.

10 18 SPECIAL MANUFACTURE 19 The ideal hose is tailored to meet its use. Only then it is able to offer the best possible results.

11 20 standard products METER WARES HEAT RESISTENT HOSES 21 Standard products item number interior Ø ( mm ) exterior Ø ( mm ) METER WARES Long-lasting, high-performing standard products for all purposes AS-KA moulded hoses are, thanks to their reliable product quality, ideally suited for use in various industries. They are flexible and resistant, with assembly tailored construction and can be supplied in any length Materials NBR CR Your advantages at a glance > Faster supply of standard products > Wide product range to choose from > Already proven and tested in many areas of use EPDM EPDM PER FKM (Viton) FVMQ HNBR NR ACM ACM HT VMQ AEM (Vamac) CSM SBR ECO HEAT RESISTENT HOSES Materials EPDM This is only an excerpt from our standard product range. For further information on our standard products, please contact our sales department.

12 22 STANDARD PRODUCTS AUTOMOTIVE 23 Comprehensive product portfolio for the automotive industry Whether it be cooling hoses, heating hoses, filter hoses or petrol hoses, renowned automobile manufactuerers all around the world trust in our quality products. Thanks to our many years of experience,we are considered experts in the automotive industry, and anticipate our customers' needs and wants. Hoses and pipes for automotive uses Our catalogue only shows samples of our product range. Our standard range of moulded hoses for the global players in the automotive industry is much more comprehensive. If you have any questions regarding our products, please do not hesitate to contact us. We are happy to help you. Your advantages at a glance Products > Support from research and development > Heating / cooling > Fuel systems > Turbocharger systems > Competent and thorough consulting provided by experienced staff systems Fuel systems Exhaust hose > Established supplier of leading automobile manufacturers Heating hose Low pressure fuel hose Ventilation hose Cooling hose Extraction hose Charge-air cooler Fuel filling hose AS-KA moulded hoses are precisely manufactured, resistant to external influences and strong when it comes to cost-performance. Dipl. Ing. Adil Çolakoglu, Managing Director

13 24 STANDARD PRODUCTS AUTOMOTIVE 25 Moulded hoses from original supplier to the automobile industry Narrow installation dimensions, high pressure loads and temperatures and demands of flexibility - when it comes to vehicles, a hose must meet extreme requirements. As an established supplier to the automobile industry, we implement almost all moulded hoses or pipes from elastomers, plastics and metals for specific uses. Hoses for the automobile industry Our moulded hoses and pipe range contains all standard and special solutions for world leading automobile manufacturers: Audi BMW Citroen Chrysler Dacia Fiat Ford Honda Hyundai Landrover Jeep Mazda Mercedes Mitsubishi Nissan Opel Peugeot Renault Seat Toyota Volkswagen Volvo

14 26 STANDARD PRODUCTS AUTOMOTIVE 27 The targeted provision of competitive products in line with market requirements is our core business. We assign our entire concentration to this primary task. Quality is a question of control Thanks to the constant control and optimisation of our products and processes, we achieve results of extraordinary quality. This translates to products meeting our customers' needs. A modern laboratory and an experienced R&D department secure the implementation of the latest product tests and thus the quality demands of our customers. Central criteria here are hardness, pressure, recoil, rheometry, temperature resistance, melting points, drainage protection and many more. AS-KA moulded hoses are elastic, resistant and, above all, long-lasting. A consistently high quality is ensured by means of numerous quality checks with the latest procedures. Bernd Dewenter, Sales

15 28 AS-KA FURTHER PRODUCT RANGES ON OFFER 29 Alongside moulded hoses, our range consists of: > Rubber profiles > Rubber moulded parts > Rubber metal parts For more information, request a copy of our catalogues or visit us online at

16 30 AS-KA Goal 31 Our goal is not to sell you something. Our aim is to be your partner. We look forward to seeing you. Selçuk Oskay, Sales Manager Design: Siegel Kommunikationsgestaltung Photos: Julia Suermondt familiensaga.com Image sources: Figure Bus ( page 16 ) Rob Wilson Shutterstock.com

17 AS-KA Product catalogue Moulded hoses AS-KA Qualitätsprodukte e. K. Tackweg Tönisvorst Germany Phone: +49 (0) Fax: +49 (0) Web: