AquaFit4Use Mid Term Conference Oviedo, June Willy van Tongeren, TNO

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1 AquaFit4Use Mid Term Conference Oviedo, June 2010 Willy van Tongeren, TNO Project Coordinator

2 Mid Term Conference AquaFit4Use Session 1 Sustainable Water management Years of AquaFit4Use: Big steps in Sustainable Water Use in Industry thanks to strong cooperation. W. van Tongeren,, Coordinator Aquafit4use (TNO) (NL) 9.20 Assessment of sustainable water use in industry Tom Vereijken, EWP 9.40 Methodology for Water Quality Management Sari, U.A. TNO (NL) A bird's eye view on the AquaFit4Use Water Quality Management Tool Claeys, F.Most for water (BE) Water Quality Control based on HACCP methodology and principles Grüttner, H. and Kristensen, G.H.DHI (DK) Successful water circuit optimization at Sappi Maastricht and Hamburger Rieger Jung, H1., Römer, D1., Hutter, A1., Simstich, B1., Defesche, M2., Eichhorn, R.v.3 1Papiertechnische Stiftung PTS (DE) 2Sappi Limburg Maastricht Mill (NL) 3Hamburger Rieger Trostberg GmbH & Co (DE)

3 2 years of AquaFit4Use: Big steps in Sustainable Water Use in Industry thanks to strong Cooperation Introduction Mid Term Conference General Overview AquaFit4Use Some results Importance of Cooperation

4 Aim of the Mid-Term Conference Presentation of results Discussion with stakeholders, Scientific Panel and other interested parties Exchange information After the Conference: Adapt plans in the DoW if needed

5 Vision Statement (WssTP SRA 2005) In (near) future water is not a consumable, but a highly valuable asset Industries Want to be sure and if needed independent of the supply and further treatment of this critical factor, and demand water qualities up to their specifications, which are carefully tailored to suit product demands and quality standards. 5

6 Facts and Figures Integrated Project, 1 st call FP M, 9.65 M EC funding 1 June May partners, > 100 persons 65 % Industrial participation 13 End-users: Paper, Food, Chemistry, Textile 9 Suppliers (water, equipment, chemicals, services) 22 Work packages, ± 70 projects 39 Deliverables 6

7 Consortium 7

8 Aim and objectives Development of new reliable cost-effective technologies, tools and methods to give clear answers to the next question: What are the right water qualities in the various processes in the target industries? How can these water qualities be produced and maintained? How can these water qualities be monitored and controlled? What are the effects of using a different water quality? 8

9 SP6 Knowledge transfer & Dissemination SP0 0 Coordination & Management SP1 SP2 SP3 Water Fit-for-Use Reduce Fresh Water Needs 9 Water Quality Definition & control Modeling & Monitoring Water Treatment Technologies SP4 Integration to sustainable industrial water management SP5 5 Pilot cases in the 4 target industries

10 SP 1: Water Quality - Definition and Control What is the Water Quality really needed? Can we use alternative sources? Water Quality Control Results Prototype WQMT * WQ Control methodology * Water Quality reports From Water Quality Management tool to Network Optimization Strong Cooperation: SP1,2 and 4 Water Water Quality Quality Definition Library Water System Modelling and Design Water Network Editor Water Network Optimisation Static Model Water Library Network Dynamic Validation Water Quality Control Real System 10

11 SP 2: Modeling and Monitoring Unit Process Modeling * Integrated modeling and control strategies Uncertainty Propagation Risk analyses Sensors / monitoring * Results Models Sensors/ monitoring knowledge Tools for sampling and analyses Cooperation within SP 1,3,4 and 5 11

12 SP 3: Technology development (1) Tailor made combined systems Membrane bioreactor (MBR) * Membrane filtration * AOP Process * Evapo-concentration * Controlled precipitation * Electrodialysis Biofouling and scaling prevention Denutritor * Caustic solution Recycle seed Filtration assisted crystallization (FACT) * Nano-scaled Silver Hard water Crystallizer Filter Soft water 12

13 SP 3: Technology development (2) Selective removal of substances Application of zerovalent ion Application of destabilization agents * Disinfection Ultrasound technology Saline streams Flow through capacitor (FTC) * Membrane distillation-crystallization (MDC) Evapo-concentration * 13

14 Combined systems: Tests in 4 Sectors Water quality for reuse 3FM 3 low Anaerobic Process MBR 6 1 NF/RO high low Ozone 5 concentrate 4 Evaporation high medium Strong cooperation between industrial partners and RTD s

15 SP 4: Integration Integrated Energy and Water Management Process Integration Reduction of Environmental Impact Environmental impact assessment Different Topics, more sectors -> Strong Cooperation between all SP s 15

16 SP 5: Implementation Tailor made Simulation Procedures for evaluating closure potential Implementation of Technologies Implementation at SME s (small and medium sized enterprises) 16

17 SP 5 Pilots Results Successful pilot tests of different technologies and combinations MBR, AOP s, Membrane processes, Evaporation, etc. Measuring and monitoring Cooperation: All SP s and almost all partners are involved in SP 5

18 SP 6: Knowledge transfer and dissemination Horizontal: Between sectors, Learning from each other Internal and external Vertical External Result: - over 200 reports, presentations, posters, knowledge and technology portfolios, Conferences, seminars,. - The AquaFit4Use website 18

19 SP 6: Knowledge transfer and dissemination 19

20 Cooperation, the basis for success If you want to be incrementally better: Be competitive. If you want to be exponentially better: Be cooperative.

21 Only a team can win Thanks to the AquaFit4Use team And to the EC who stimulates cooperation in FP7 projects