SPIRE PPP Sustainable Process Industries through Resource & Energy Efficiency

Transcription

1 SPIRE PPP Sustainable Process Industries through Resource & Energy Efficiency Dr. Klaus H. Sommer President A.SPIRE

2 Raw Materials The value chain Strengths 6.8 million jobs 450,000 enterprises > 1,600 bn/y turnover Process Industry: Chemical, biochemical, and physical transformation and formulation of raw materials using continuous and batch processes into Materials with new properties and functionalities Discrete Manufacturing: Challenges Resources & energy Competitiveness High-risks/long-term investments Components & Products

3 SPIRE cppp 2014 first-ever PPP with process industry 2015 first SPIRE projects Membership type Associate member 8 Associations 13 Industry member (intermediate) 1 Industry member (large) 31 Industry member (medium) 4 Industry member (small) 11 Research member (large) 36 Research member (small) 28 Total 132

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5 SPIRE Process control Advance the production of high-value products that meet high quality demands in flexible intensified continuous plants by introducing novel online sensors & closed-loop control methods. Characteristics Miniaturized equipment Intensified heat & mass transfer Possibly modular setup Containerized modular plant from F³ Factory project Benefits Product uniformity Sustainability Fast adaption to market demand Innovative products

6 Expected impacts The following contributions can be concluded for the considered EU markets by transferring batch to continuous processes:

7 EE Energy Recover the waste heat produced in energy-intensive processes and transform it into useful energy for other industrial users or for district heating Characteristics Benefits 15-20% increase in efficiency Energy circularity

8 All 2014 awarded projects within SPIRE (started January & June 2015) SPIRE 1 process control RECOBA ProPAT DISIRE CONSENS icspec SPIRE 2 use of renewables SteamBIO MefCO2 MOBILE FLIP EE18 use of heat recovery TASIO SPIRE 3 downstream processing PRODIAS SPIRE 4 sustainability tools STYLE SAMT MEASURE WASTE1 circular economy RESYNTEX FISSAC CABRISS RESLAG BAMB

9 All 2015 awarded projects within SPIRE (started October 2015) SPIRE 5 process intensification ADREM MEMERE PRINTCR3DIT ROMEO TERRA SPIRE 7 recovery technologies REMAGHIC REE4U ADIR SPIRE 6 energy & resource mngt. systems EPOS MAESTRI SHAREBOX SYMBIOPTIMA SPIRE 8 solids handling IbD

10 SPIRE 2014 & 2015 NEW cppp 2014 Results = 18% success rate Type of participant SME participation 2015 Results = 15% success rate Type of participant Dedicated workshop on SMEs pitching to big companies SME participation

11 Concrete objectives R+I to integrate and demonstrate at least 40 innovative systems and technologies: 7 in Adaptable processes able to use different feedstocks 6 in Reduction and re-use of waste with ambition to close the loop 9 in Innovative processes leading to CO 2 reduction 8 in Green technologies to develop novel materials for new and existing markets 6 in Industrial processes reducing water use 4 using Technology uptake within/between sectors to enable industrial symbiosis and capable of achieving across all process industry sectors (by A reduction 2030): in fossil energy intensity of up to 30% A reduction in fossil energy intensity of up to 30% A reduction in non-renewable, primary raw material intensity of up to 20% Efficiency improvement of CO 2 -equivalent footprints of up to 40% 10 new types of highly skilled jobs

12 Progress in SPIRE s first year KPIs Value in 2014 (estimates or expectations projects started in Jan 2015) New systems & technologies 7 Private investment in PPP projects 18 million Private investment in other R&I activities related to PPP 495 million (18 projects = based on the total average EC contribution and an estimated leverage factor of 4.5) Leverage factor 4 5 (expectations for successful SPIRE projects) Contribution to the reduction of energy use & CO2 emissions 10% Contribution to the reduction of waste 15% Contribution to the reduction in the use of material resources Dissemination & trainings Operational performance 10% 30 events / 6000 participants ~30% budget share to demos & prototyping

13 Conclusion SPIRE is uniquely cross-sectorial and started well The approved projects will contribute comprehensively to the KPIs and expectations This Public-Private Partnership is visibly contributing to the European priorities Let s make it a success together