X-STREAM Flameproof Gas Analyzers

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1 Product Data Sheet Product Data X-STREAM Flameproof Gas Analyzers Rosemount Analytical s X-STREAM flameproof process gas analyzers are now available in the standard model (right) and the enhanced model (left). Features X-STREAM (Standard Model) Analyzes up to four components New, patented IntrinzX TM photometric technology with intrinsic linearity provides high sensitivity, large dynamic ranges and long-term span stability with extended calibration intervals Wall mountable NEMA 4X/IP66 painted cast aluminum housing ATEX, CSA-C/US and IECEx approved for Class I, Zone 1, Group IIB+H 2 hazardous areas User-friendly operator interface Easy to install, low maintenance and field repairable Supports NDIR, UV, VIS, paramagnetic and electrochemical O 2, and thermal conductivity Solvent-resistant, corrosion-resistant, intrinsically safe and infallible containment solutions are available Extended ambient temperature range: -20 to +50 C (-4 to +122 F) Tropicalization for high ambient humidity Analog and relay outputs, digital inputs, Ethernet and serial interface with Modbus communication Autocalibration via internal or external valves Optional barometric pressure compensation, internal sampling pump and flow sensor X-STREAM XE (Enhanced Model) Analog inputs Web browser access Data, calibration, and event logger Support for alarm & event messaging, and USB storage devices Calculator for virtual measurements PLC for control of sample handling and sample lines DESCRIPTION The X-STREAM series of gas analyzers features multi-channel analysis utilizing infrared, ultraviolet and visible (NDIR/UV/VIS) photometry, paramagnetic and electrochemical oxygen, and thermal conductivity sensor technologies. X-STREAM analyzers can measure up to four components and the measuring principles may be ordered in various combinations. The physical benches can be installed in their own compartment separated from the electronics. A purge is added for handling corrosive and toxic gases to protect the electronics and to provide operator safety. Optional thermostatic control enables measuring lower sample gas concentrations and measurements at higher dew points. Visit our website at Online ordering available.

2 Product Data Product Data Sheet ATEX, CSA-C/US and IECEx type approvals allow global installation of X-STREAM flameproof analyzers in Zone 1 hazardous areas without the need for pressurization systems. X-STREAM analyzers, equipped with an internal wide range power supply for all world areas, offer analog outputs, four status signal relay outputs (according to NAMUR NE 107) and Modbus communication over an Ethernet or serial interface. The instrument has an alphanumeric display protected by impacttested safety glass and is operated manually by six keys without the need to open the enclosure. Clear text messages (available in several languages) and front-panel LED provide information about the measurement and analyzer status. X-STREAM XE (Enhanced Model) An enhanced version of the X-STREAM process gas analyzer is available. The X-STREAM XE combines new, browser-based accessibility with advanced processing capabilities. Enhanced versions provide a graphic display and industry-standard symbols, web-browser capability to enable remote control, calibration, and configuration via LAN and WAN. The X-STREAM XE s unique web-browser interface allows users securely login to view live and historic data, calibrate parameters, and manage alarms from any Ethernet connection. The ability to remotely manage the analyzer greatly simplifies diagnostics, speeds the troubleshooting process, and reduces the number of trips into the field. With powerful processing capabilities and innovative built-in engineering tools, the X-STREAM XE offers a programmable logic controller (PLC) that enables automation of the sample handling system and online programming through the web browser. In addition, an enhanced onboard data acquisition system provides data, event, and calibration logging. Data is remotely accessible and downloadable to USB devices. The PLC with internal or external valves control omits the need for external control of sample handling systems or sample point switches. Analog inputs and calculator enable to also consider external measurement data, e.g. for cross compensation. X-STREAM XE Web Browser IntrinzX Photometric Technology Every X-STREAM process gas analyzer incorporates IntrinzX, patented photometric technology with intrinsically linear behavior. Large dynamic measuring ranges Very low temperature dependency Long-term span stability Simplified calibration It offers outstanding linearity, with a wide dynamic range that enables a single bench to accomodate numerous measurements, such as: Low and high CO for CEMS Measurements for research involving varying sample concentrations High and low ranges before and after scrubbers Measurement of carbon bed breakthrough / catalyst efficiency with room to measure higher concentrations in case of process failure X-STREAM Applications Refining, petrochemical, and chemical process analysis and control Hydrogen, ammonia, fertilizer production, metallurgical manufacturing, and hardening and heat treatment processes Quality control of natural gas production and distribution Safety measurement for flammable mixtures Hydrogen cooling of gas turbines Page 2

3 Product Data Sheet Product Data Sample gas components and measuring ranges (standard configurations 1 ) Gas component 1 Lowest measuring range Highest measuring range Acetone CH 3 COCH ppm % Ammonia NH ppm % Argon Ar 0-50 % % Carbon dioxide CO ppm % Carbon monoxide CO 0-10 ppm % Chlorine Cl ppm % Ethane C 2 H ppm % Ethanol C 2 H 5 OH ppm 0-10 % Ethylene C 2 H ppm % Helium He 0-10 % % Hexane C 6 H ppm 0-10 % Hydrogen H % % Methane CH ppm % Methanol CH 3 OH ppm 0-10 % n-butane C 4 H ppm % Nitrogen dioxide NO ppm 0-10 % Nitrogen monoxide NO ppm % Nitrous oxide N 2 O ppm % Oxygen (electrochemical) O % 0-25 % 3 Oxygen (paramagnetic) O % % Propane C 3 H 8 0-1,000 ppm % Propylene C 2 H % % Sulfur dioxide SO ppm % Sulfur hexafluoride SF ppm 0-2 % Toluene C 7 H ppm 0-5 % Vinyl chloride C 2 H 3 Cl 0-2 % 0-2 % Water vapor 2 H 2 O ppm 0-8 % 1 More than 60 gases are detectable; other 2 Dew point below ambient temperature 4 Non-standard specifications for lowest range components and configurations on request 3 Higher concentrations decrease sensor lifetime 5 Special refinery application with 0-1 % H 2 in N 2 available X-STREAM gas analyzers are also available as rack-mountable/tabletop ( " or 19") and field housing variations: see product data sheets XEGC, XEGP, and XEXF for detailed information. Page 3

4 Product Data Product Data Sheet Dimensions [ ] 580 [ ] 330 [ 24 ] 610 [ 1.81 ] 46 [ ] 512 Transport lugs to be removed after installation [ ] 509 [ 11.5 ] 292 Flame arrestors with gas fittings Electrical connections [ 5.94 ] 151 [ 5 ] 127 [ 4.05 ] 103 [ 3.11 ] 79 [ 1.56 ] 39,5 [ 0.61 ] 15,5 [ 4.06 ] 103 [ 7.99 ] 203 [ 6.26 ] 159 [ 4.53 ] 115 [ 2.8 ] 71 0 Eyebolt detail All dimensions in mm [inches in brackets] Page 4

5 Product Data Sheet Product Data Interior view, showing 1 NDIR bench, 1 NDUV bench, 1 paramagnetic O 2 cell, thermostatic control (cover removed), analog and relay outputs, digital inputs, and serial interface. The enlarged graphic display of the X-STREAM XE provides measurement and status information with plain text and symbols. The X-STREAM comes standard with an easy-to-use display panel and status LEDs. Page 5

6 Product Data Product Data Sheet PERFORMANCE Specifications Page 6 NDIR/UV/VIS Oxygen Sensor (PO 2 and EO 2 ) Thermal Conductivity Detection limit < 1 % 1 4 < 1 % 1 4 < 2 % 1 4 Linearity < 1 % 1 4 < 1 % 1 4 < 1 % 1 4 Zero-point drift < 2 % per week 1 4 < 2 % per week 1 4 < 2 % per week 1 4 Span (sensitivity) drift < 0.5 % per week 1 4 < 1 % per week 1 < 1 % per week 1 4 Repeatability < 1 % 1 4 < 1 % 1 4 < 1 % 1 4 Response time (t 90 ) 4 s < t 90 < 7 s 3 5 < 5 s 3 6 / approx. 12 s s < t 90 < 20 s 3 7 Permissible gas flow l/min l/min 6 / l/min l/min. (+ 0.1 l/min) Influence of gas flow < 0.5 % 1 4 < 2 % 1 4 < 1 % Maximum gas pressure < 1,500 hpa abs. (< 7 psig) < 1,500 hpa abs. (< 7 psig) 16 < 1,500 hpa abs. (< 7 psig) Influence of pressure At constant temperature < 0.10 % per hpa 2 < 0.10 % per hpa 2 < 0.10 % per hpa 2 With pressure compensation 8 < 0.01 % per hpa 2 < 0.01 % per hpa 2 < 0.01 % per hpa 2 Permissible ambient temperature -20 to +50 C (-4 to +122 F) -20 to +50 C (-4 to +122 F) to +50 C (-4 to +122 F) Influence of temperature (at constant pressure) On zero point < 1 % per 10 K 1 < 1 % per 10 K 1 < 1 % per 10 K 1 15 On span (sensitivity) < 5 % (0 to +50 C) < 1 % per 10 K 1 15 < 1 % per 10 K 1 15 Thermostat control 14 Optionally 60 C (140 F) 5 60 C (140 F) 6 / None 9 75 C (167 F) 12 Warm-up time 15 to 50 minutes 5 7 Approx. 50 minutes 6 15 to 50 minutes 7 1 Related to full scale 2 Related to measuring value; 1 psi = hpa 3 From gas analyzer inlet at 1.0 l/min gas flow (electronic damping = 2 s) 4 Constant pressure and temperature 5 Dependent on integrated photometer bench 6 Paramagnetic oxygen measurement (PO 2 ) General Specifications 7 Depending on measuring range 8 Pressure sensor is required 9 Electrochemical oxygen measurement (EO 2 ), not for use with sample gas containing FCHC s 10 Electrochemical oxygen measurement (EO 2 ): +5 to +40 C (41 to 104 F) 11 Starting from +20 C (68 F) to 0 C (32 F) to +50 C (122 F) to +20 C (68 F) 12 Sensor / cell only 13 Flow variation within l/min 14 Optional thermostatically controlled box with temperature 60 C (140 F) 15 Temperature variation: 10 K in 1 hour 16 No sudden pressure surge for PO 2 allowed All data provided above is verified during the manufacturing process for each unit by the following tests: Linearization and sensitivity test Long-term drift stability test Climate chamber test Cross interference test (if applicable) Compliances Gas Connections Signal Connections Enclosure Protection Humidity (non-condensing) Weight Options EN , EN 61326, NAMUR, ATEX, IECEx CSA-C/US II 2 G Ex d IIB+H 2 T4 FTZU 08 ATEX 0028X AEx d IIB+H 2 T3 Ex d IIB+H 2 T3 Class I Zone 1 Stainless steel: 6/4 mm or 1 4"; for more options c.f. ATEX: Certified cable glands / blanking elements; int. terminals CSA: Certified adapters for conduits ( 3 4" NPT) / blanking elements; internal terminals Type 4X, IP66 acc. EN for outdoor installation, protected against direct sunlight; tropicalization available < 90 % 20 C (68 F) < 70 % 40 C (104 F) Up to 63 kg (139 lbs) depending on configuration Integrated flow measurement(s) with alarm(s), barometric pressure sensor, thermostatically controlled box for physical components (60 C / 140 F), case purge, sampling pump(s) and/or solenoid valve block(s) for autocalibration Signal Outputs, Interfaces Analog signal outputs: 1-4 individually optically isolated 4 (0) - 20 ma (R B < 500 Ω) Relay outputs: Status relays acc. NAMUR NE 107 or e.g. concentration thresholds, valve status notification 4 dry contacts: 1 A, 30 V Communication interface: Ethernet with Modbus TCP or RS 485 / 232C with Modbus RTU Digital I/O (optional): 7/14 digital inputs (for remote control); max. 30 VDC, 2.3 ma, common ground 9/18 additional relay outputs (e.g. concentration thresholds, valve status notification, flow alarm, range ID); dry contacts: 1 A, 30 V Enhanced version option: 2 analog inputs: 0-1(10) V (R in = 100 kω) or 4(0) - 20 ma (R in = 50 Ω)

7 Product Data Sheet Product Data NOTES Page 7

8 The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rosemount Analytical Process Gas Analyzer Center of Excellence Emerson Process Management GmbH & Co. OHG Industriestrasse Hasselroth Germany T F Rosemount Analytical Inc. Gas Analyzer Service Center 6565 P Davis Industrial Parkway Solon, OH USA T Toll Free in US and Canada F gas.csc@emerson.com US Response Center LATIN AMERICA Rosemount Analytical Brittmoore Park Road Houston, TX USA T F EUROPE Emerson Process Management Shared Services Limited Heath Place Bognor Regis West Sussex PO22 9SH England T F ASIA-PACIFIC Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore Republic of Singapore T F analytical@ ap.emersonprocess.com MIDDLE EAST AND AFRICA Emerson Process Management EPM Building P.O. Box Jebel Ali Free Zone Dubai, United Arab Emirates T F Rosemount Analytical, Inc. All rights reserved.