Solutions for the Water and Wastewater Industry

Transcription

1 Solutions for the Water and Wastewater Industry Energy Conservation Environment Process Efficiency

2 Solutions for Water Industry Pumping stations Water is the most precious natural resource. As population increases, the demand on the limited fresh water available also increase. In the next 10 years, large parts of the world could e x p e r i e n c e p e r e n n i a l w a t e r shortages, say leading experts on hydro climatology, climate change adaptation, and risk analysis. Only 3% of the earth's water is fresh and non-saline water, of that only 31% is accessible. Sewage treatment plant Fresh water need not be safe in developing countries, a high percentage, some studies say 90% of sewage and 70% of industrial waste, is released untreated into rivers. Complete Solutions for Water Forbes Marshall provides a complete range of solutions for water, drinking water, wastewater, effluent and sewage water applications. With optimally designed measurement technology we help our customers to improve the efficiency of their water systems. We have a broad range of products for flow and level, water quality analysis, measurement, RTU, P L C, S C A D A a n d v i b r a t i o n m o n i t o r i n g f o r t h e e f f i c i e n t measurement of parameters like flow, level, ph, conductivity, turbidity, vibration, pressure, etc. We configure entire systems for customer specific requirements through our wide range of templates and pre-designed control logics which have been supplied to so many applications. Forbes Marshall has over seven decades of experience in the fields of control instrumentation, monitoring and energy efficiency and offers products and solutions for: Intake and Pump House Electromagnetic flowmeters, accelerometers, vibration analysis, vibrosense software for vibration monitoring, ER PLC and RTU, SCADA systems and battery powered magmeters. Irrigation Lines / Lifting Stations / Tube Wells / Bore Wells Electromagnetic flowmeters, battery powered magmeters communication intensive RTU's and special valves. Water Treatment Plants ph analyser, turbidity analyser, free residual chlorine analyser, ozone ClO ² analysers, electromagnetic flowmeters, ultrasonic level meters, pressure gauge and temperature gauge, sx dcs, as well as press switch, level switch, ER PLC and RTU, SCADA to set up master control rooms. Booster Stations / Pumps Electromagnetic flowmeters, accelerometers, vibtrans monitoring racks, vibrosense software, ER PLC and RTU, SCADA systems with special pump control algorithm.

3 Resident and commercial buildings OHSR Water treatment plant Desalination Plant Water intake Pump house OHSR (Overhead Storage Reservoirs) Electromagnetic flowmeters, ultrasonic level meters, battery powered magmeters, RTU and special valves. Distribution and Network Lines Electromagnetic flowmeters and battery powered magmeters and remote data monitoring systems. Sewage Treatments Plants ph analyser, conductivity / TDS analyser, DO analyser, turbidity analyser, free residual chlorine analyser, COD-BOD-TSS, electromagnetic flowmeters, sludge level monitors, pressure gauge and temperature gauge ammonia/ ammonical nitrogen analysers, phosphorus analyser, color analyser, nitrate analyser, oil in water analyser, SX DCS, ER PLC and RTU, SCADA systems, pressure switch, level switch, multi effect evaporators and steam and condensate systems. Effluent and Common Treatment Plants ph analyser, suspended solids (MLSS), sludge level monitors, turbidity analyser, free residual chlorine analyser, PG and TG, SX DCS, pressure switch, level switch, ER PLC and RTU, SCADA systems, multi effect evaporators and steam and condensate systems Desalination Plants ph analyser, turbidity analyser, free residual chlorine analyser / ozone / ClO ², electromagnetic flowmeters, ultrasonic level, pressure gauge and temperature gauge, special MOC globe valves, pressure switch, level switch, SCADA systems and large size DCS.

4 Product Offerings Products Intake and Pump House Irrigation Lines/Lifting Stations/ Tube wells Water Treatment Plant Booster Stations/ Pumps Overhead Storage Reservoirs (OHSR) Distribution and Network Lines Sewage Treatments Plants Efluent and Common Treatment Plants Desalination Plants Electromagnetic flowmeters Ultrasonic level meters Battery powered magmeters ER PLC & RTU Control systems / SCADA systems DCS (SX series) - control systems Vibrosense software for analysis Vibtrans - multichannel vibration rack Accelerometers - vibration transmitters Valves ph Analyser Turbidity meter Free residual Chlorine / Ozone / CLO Analyser 2 COD BOD TSS Ammonia / Ammonical Nitrogen Analyser Phosphorus / Nitrate Analyser Oil in water Suspended solids (MLSS) monitors Sludge level monitors Pressure switches Level switches Pressure and Temperature gauges Steam and condensate systems

5 Flow Magnetic Inductive Flowmeter KROHNE magnetic inductive flowmeters have been an industry standard for the last 65 years for flow measurement of conductive liquids. Available in various sizes and combinations, they have applications as diverse as chemicals, petrochemicals, pulp and paper, mining, slurries, food and beverages, pharmaceuticals, pastes, water, waste water and sewage, to name a few. Signal convertors, which are an important part of the meter, are available in various versions to suit different site requirements. They are state of the art, simple, elegant and easy to mount. These electromagnetic flowmeters are available in sizes ranging from 2.5mm to 3000mm. Analytics Online Multi-parameter UV Series Analyser This multi-parameter analyser features a UV absorption or flourescence type sensor to monitor various parameters like COD, BOD, TSS, oil, phenol, nitrates and ammonia for applications in water and waste water. Aqua SMARTPro Series 2 wire transmitters for ph / ORP, Dissolved Oxygen and Conductivity/TDS Aqua SMARTPro Series is a micro controller based 2 wire transmitter with HART facility which assures continuous and reliable measurement of vital parameters like ph / ORP, dissolved oxygen and conductivity / TDS. This transmitter series comes with password protection and is available in both field as well as panel mount versions. Turbidity / Suspended Solids Analyser This turbidity / suspended solids analyser is used to monitor turbidity of suspended solids at various locations in water treatment and waste water plants. The analyser is robustly built and designed to suit industrial standards.

6 OPTISYS Turbidity Meter Measurement according to ISO 7027 / US EPA 180 Precise turbidity measurement through the 90º scattered light method Minimum maintenance due to automatic ultrasonic cleaning system Traceable simple calibration with reusable liquid calibration cuvettes Reusable calibration cuvettes do not use dangerous formazine Low cost and easy calibration as cuvettes can be used several times and on several analysers Fast calibration in less than 15 minutes Fast response, high-speed calibration and low cost of ownership Free Chlorine Analyser Easy to install, state of art, free chlorine measurement, with patented membrane-free potentiostatic sensor cleaning for good accuracy and trouble free operation with minimum maintenance. Sample preparation or adding of reagent is not required. Optional ph measurement as compensation for strongly deviating ph values. Heavy Metal Analyser Parameters: Al, Cu, Fe, Mn, Ni, Zn, sulphate, cyanide, high range silica, phosphate, chromium Method: colorimetric IR LED absorption Accuracy: +/- 2% of absorption value Measurement interval: programmable interval, continuous or discrete Measurement time: about 15 min each cycle Outputs: analog outputs, relays contacts High range: Inbuilt auto dilution facility to measure higher ranges of parameters Vibration Monitoring Improve Plant Reliability and Machine Unplanned Downtime Rotating machinery i.e. various pumps and motors are at the heart of water and wastewater plants. It is very essential to run a machine at high efficiency without any trouble. The deterioration in the efficiency of rotating machines cannot be predicted, but with the help of the vibration monitoring and analysis system, this can be properly judged. It is the easiest way to keep machines healthy and efficient in the long run. This reduces the overall operating cost as well as the down time period, increases plant availability and efficiency of rotating machines. To cope with global competition and pressure, every plant would like to have 95% uptime, hence maintenance planners are moving from reactive maintenance to proactive maintenance. Our highly durable vibration sensors give early warning/detection of machinery health.

7 Loop Powered Velocity Sensor These transducers are basically internally amplified accelerometer i.e. two wire loop powered 4-20mA transducers ma DC output is proportional to RMS velocity / peak velocity (mm/sec). Very wide frequency Wide amplitude range Broad temperature range Velocity or displacement output available Rugged industrial design No need of signal conditioner as it gives 4-20mA directly to hook up PLC / DCS Piezoelectric Accelerometer Piezoelectric pickup which is standardised to a sensitivity of 100mV/g Used to measure vibrations of rotating machinery supported by anti-friction bearing which include high frequencies. The application of these vibration sensors with their associated equipment provides effective reduction in overall operating cost of many industrial plants. Typical applications: motors, presses and stamping,roll and process, air handlers, cooling tower, fans, gear box, pumps, spindles, air compressors, conveyers. VibTrans Dual Channel Transmitter Panel / Field Mount VibTrans is a simple cost effective solution to protect machines by giving online information which you will be able to connect to the PLC or DCS of a plant and have a shut down whenever required through proper planning. Modules for a wide range of inputs: accelerometer, velocity sensors. Communication overall values to PLC/DCS, 4-20mA output isolated, relay output, buffered output, modbus output, modbus output-optional. Simple, cost effective solution for bearing housing / casing vibration monitoring for power, steel, cement, oil and gas, fertilisers and process plants on-pump, fan, motor, gear box, crusher, blower applications. Vibration Analysis Layout

8 Process Control Forbes Marshall s microcon+ is a modern state-of-theart DCS to meet current needs and cater to future expansions. It features the best speed, open architecture and reduced hardware cost, all as part of the standard integrated offering. A highly scalable architecture to meet expanding process needs. It protects your initial investment in hardware, software and installation, while minimising life cycle costs. The Microcon+ protects your system even in the harshest industrial environments, and ensures reliability with optimal uptime. Optimised functionality is ideally suited for numerous applications in power, process and environmental industries. Pre-engineered templates minimise system engineering time. ER Series PLC The ER serier PLC can perform both small PLC functions such as data transmission, comparison, calculations, cycling, sub-programme calling, network communication and multiple-layer nesting, as well as mid sized and large PLC functions like SP tilt, PID control and soft-start. It not only performs close loop analog control over temperature, pressure, flow etc., but also motion control over position, speed, acceleration, etc. RTU With the advent of Industry Internet 4.0, there is an increasing need for generated sensor data to be captured, translated into Information and stored in a central repository for on the fly Data Analytics. The smart RTU from Forbes Marshall has the capability of sending data with proper encryption to a central cloud server. It includes functional and firmware free on the air upgrade facility. It has PLC functionality with remote programming and inbuilt capability of sending SMSs / s to the pre-configured addresses directly from the device. Inbuilt modbus profiles, GSM interface and RS 232/ RS 485 ports makes it a versatile remote terminal device.

9 SCADA Solutions Microcon+ revolutionises the concept of industrial supervisors concept. The ProVue software provides you with a vast variety of tools for creating powerful visualisation and control projects with a few clicks, it also incorporates the most innovative technologies to enable your application to easily integrate with the entire world, both in distributing information for enterprise information management systems (MES, ERP) and distributing information to local or remote clients across the web. Your system can be accessed safely from any part of the world, any platform with real "web-enabled" architecture exploiting java security. ProVue integration is now a reality: from I/O control to local HMI, from supervision to analysis systems for managing and optimising productivity from systems to notify or page on call personnel by remote control. Effective HMI Ready To Use Reports Effective Alarm Analysis Large Distribution Network When information needs to be managed across multiple plants and geographical areas, completely scalable central monitoring software can be utilised to bring about effective utilization of capacity. Geo Map with Realtime Plant Information Dashboards Web Reports GIS mapping To keep constant eye on KPI and OFE key performance indicator operator equipment efficeincy To generate useful information on the fly

10 Cloud Based SCADA for Effective Data Management & Analysis For cost effective data collection across many small measurement and controls like water distribution centres of a village,district measurement areas or irrigation projects. Services Training Forbes Marshall has always believed in the practice of empowerment through knowledge and technical skills. Training programmes are a way of life at Forbes Marshall. All personnel undergo sufficient training. When new products are launched, Forbes Marshall engineers from all over India are given essential training to become product experts. Since customers need to be well acquainted with the benefits and working of their products, customer-training programmes are conducted on-site as well at our head office campus. Customer Service Because we believe in serving our customers above and beyond their expectations, Forbes Marshall has earned the loyalty of customers for generations. We have a large network of sales and service engineers dedicated to customer care and service in India and abroad. A fullfledged Customer Support Department and service engineers promptly attend to service calls across the country.

11 Precision Measurement Pressure Gauges MS casing with brass internals (process temperature max 100 deg C and no dampening / vibration on equipment) sizes recommended 2, 2.5, 4, 6 SS case with brass internals with glycerine (process temperature max 100 deg C and sizes recommended 2.5, 4 (both back and bottom) SS case with SS internals with glycerine (process temperature max 150 deg C and sizes recommended 2 and 2.5 (both back and bottom) S S casing with S S internals with and without glycerine (process temperature max 200 deg C sizes recommended 4 and 6 (both back and bottom). Temperature Gauges SS case with SS internals standard bimetallic temperature gauges for the range of 0/50 deg C to 0/100 deg C with 6mm, 8mm stem diameter and stem/sheath standard lengths available. Pressure Switches Aluminium housing with standard range pressure switches up to 10kg/cm²/bar pressure switch is available. Process connection is 1/4 BSP (F). This switch is ON and OFF control only. Micro switch electrical rating is standard. Level Switches Aluminium housing with fixed range of switch differential which can be 5 mm to 15 mm according to level of the tank. Mounting could be side mounted or top mounted and is float operated. This switch is ON and OFF control only for minimum and maximum level. Micro switch electrical rating is standard. Pressure Transmitters Standard version pressure transmitter output of 4mA to 20mA Process connection is ¼ BSP(M) Process temperature is max 100 deg C

12 We deliver from five benchmark manufacturing facilities in India including one in the UK. Our new industrial park at Chakan is a result of our long term expansion plans. This new state-of-the-art manufacturing facility, under the Mega Project Scheme of Government of Maharashtra, spread over 50 acres, manufactures among other things, emission and pollution monitoring equipment, high efficiency biomass and waste fuel boilers, DCS and control systems, vibration monitoring systems, skids for gases and steam and variety of steam system products and all types of valves. The campus is a mirror of what the Forbes Marshall group stands for. It reflects high technological and global standards. Our new expanded facility of KROHNE Marshall is truly world class with NABL accredited calibration rigs and automated manufacturing processes following KROHNE worldwide standards. for manufacturing flow and level instruments. We are the trading manufacturer of electromagnetic flowmeters in India Forbes Marshall Krohne Marshall Forbes Marshall Arca Codel International Forbes Solar Forbes Vyncke Forbes Marshall Steam Systems Opp 106th Milestone Bombay Poona Road Kasarwadi, Pune INDIA Tel : 91(0) , Fax : 91(0) B-85, Phase II, Chakan Indl Area Sawardari, Chakan, Tal. Khed Dist. Pune INDIA Tel : 91(0) fmwater@forbesmarshall.com, ccmidc@forbesmarshall.com A-34/35, MIDC H Block Pimpri, Pune INDIA. Tel : 91(0) , Fax : 91(0) CIN No.: U28996PN1985PTC All rights reserved. Any reproduction or distribution in part or as a whole without written permission of Forbes Marshall Pvt Ltd, its associate companies or its subsidiaries ( FM Group ) is prohibited. Information, designs or specifications in this document are subject to change without notice. Responsibility for suitability, selection, installation, use, operation or maintenance of the product(s) rests solely with the purchaser and/or user. The contents of this document are presented for informational purposes only. FM Group disclaims liabilities or losses that may be incurred as a consequence of the use of this information. DOC#FMCIGMKTG/0817/1903/V3.R0