SHIVTEK INDUSTRIES PRIVATE LIMITED SY. NO. 62/A, GONDIPARLA VILLAGE, KURNOOL MANDAL & DISTRICT, ANDHRA PRADESH FORM I

Transcription

1 SHIVTEK INDUSTRIES PRIVATE LIMITED SY.. 62/A, GONDIPARLA VILLAGE, KUROL MANDAL & DISTRICT, ANDHRA PRADESH FORM I Project No October 2015 SHIVTEK INDUSTRIES PRIVATE LIMITED SHIVA HOUSE ,Pearl Best Height Tower II, Netaji Subhash Place, Pitampura, New Delhi Phone: Fax: E mail: shivkumar@shiva group.com STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad Phone: / , Telefax: SUBMITTED TO MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE CHANGE GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

2 Shivek Industries Private Limited APPENDIX I (See Paragraph 6) FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s Shivtek Industries Private Limited 2 S. No in the Schedule 5 (f) A category Synthetic Organic Chemicals 3 Proposed capacity/area/length/tonnage to be Capacity: handled/command area/lease area/number of Chlorinated Paraffin 160 TPD wells to be drilled Hydrochloric Acid (30 33%) 320 TPD 4 New/Expansion/Modernization New 5 Existing Capacity/Area etc. Not Applicable 6 Category of Project i.e 'A' or 'B' A 7 Does it attract the general condition? If yes, No please specify 8 Does it attract the Specific condition? If yes, No please specify. 9 Location Plot/Survey/Khasra No. Sy. No. 62/A, Part II Village Gondiparla Village Tehsil Kurnool Mandal District Kurnool State Andhra Pradesh 10 Nearest railway station/airport along with distance in km. Railway Station: Kurnool 3 Km Airport : Rajiv Gandhi International Airport 180 Km 11 Nearest Town, City, District Headquarters along Town & District HQ Kurnool with distance in kms. 12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given) Gondiparla Panchayat 13 Name of the Applicant Er. Shiv Kumar 14 Registered Address Shivtek Industries Private Limited Sy. No. 62/A, Part II, Gondiparla Village, Kurnool Mandal and District, Andhra Pradesh. 15 Address for Correspondence: Name Er. Shiv Kumar Designation(Owner/Partner/CEO) Managing Director Address SHIVA HOUSE ,Pearl Best Height Tower II, Netaji Subhash Place, Pitampura, New Delhi. Pin Code E mail shivkumar@shiva group.com Telephone Number Direct: /44 Mobile: Fax No / Form I Page 1

3 Shivek Industries Private Limited 16 Details of alternative Sites examined, if any. Not Applicable. Location of these sites should be shown on a topo sheet. 17 Interlinked Projects Not applicable 18 Whether separate application of interlinked Not applicable project has been submitted? 19 If yes, date of submission Not applicable 20 If no, reason Not applicable 21 Whether the proposal involves No approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? 22 Whether there is any Government Order/Policy No relevant/relating to the site? 23 Forest land involved (hectares) No 24 Whether there is any location pending against the project and /or land in which the project is propose to be set up? (a) Name of the Court No (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project. Form I Page 2

4 Shivek Industries Private Limited (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan) The land area used for the proposed plant is 2.5 acres on lease basis from Sree Rayalaseema Alkalies and Allied Chemicals Ltd., The land is plain and does not involve much of leveling/excavation. The land area is plain and is not used for any agricultural activity. 1.2 Clearance of existing land, vegetation and buildings? 1.3 Creation of new land uses? 1.4 Pre construction investigations e.g. Soil test done bore houses, soil testing? 1.5 Construction works? Construction activity involves creation of Ware house, M/C Foundation and other structures 1.6 Demolition works? 1.7 Temporary sites used for construction works or housing of construction workers? 1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations 1.9 Underground works including mining or tunneling? 1.10 Reclamation works? 1.11 Dredging? 1.12 Offshore structures? 1.13 Production and manufacturing processes? 1.14 Facilities for storage of goods or materials? 1.15 Facilities for treatment or disposal of solid waste or liquid effluents? 1.16 Facilities for long term housing of operational workers? 1.17 New road, rail or sea traffic during construction or operation? 1.18 New road, rail, air waterborne or other transport infrastructure including new Construction labor from local villages shall be employed. Storage facilities shall be constructed for Paraffin oil and HCl (30 33%) storage. No underground works like mining and tunneling. Enclosed in Annexure II Paraffins and Hydrochloric acid shall be stored with in factory premises. Finished products will be stored in properly designed warehouse with adequate safe guards. Blow downs from cooling towers will be sent to primary treatment and treated effluent reused for cooling towers makeup. Waste oil from DG Set will be sent to authorize recyclers. No housing proposed Form I Page 3

5 Shivek Industries Private Limited or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines or pipelines? 1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? 1.23 Abstraction or transfers of water form ground or surface waters? 1.24 Changes in water bodies or the land surface affecting drainage or run off? 1.25 Transport of personnel or materials for construction, operation or decommissioning? 1.26 Long term dismantling or decommissioning or restoration works? 1.27 Ongoing activity during decommissioning which could have an impact on the environment? 1.28 Influx of people to an area in either temporarily or permanently? 1.29 Introduction of alien species? 1.30 Loss of native species or genetic diversity? 1.31 Any other actions? Total water required is 250 KLD and same shall be met from Sree Rayalaseema Alkalies and Allied Chemicals Ltd., The construction material shall be drawn from local sources within km. There is no transport of personnel, as the construction workers shall be drawn from local villages. The project shall increase the employment potential and hence may lead to migration to surrounding villages. Form I Page 4

6 Shivek Industries Private Limited 2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non renewable or in short supply): S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or agricultural land (ha) 2.2 Water (expected source & competing users) unit: KLD No 2.3 Minerals (MT) NA 2.4 Construction material stone, aggregates, sand / soil (expected source MT) 2.5 Forests and timber (source MT) 2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW) 2.5 acres lease from Sree Rayalaseema Alkalies and Allied Chemicals Ltd., Located at Sy. No. 62/A, Part II, Gondiparla Village, Kurnool Mandal and District, Andhra Pradesh. Total water required is 250 KLD and same shall be met from Sree Rayalaseema Alkalies and Allied Chemicals Ltd., (Water Balance Enclosed in Annexure III) Will be sourced from the local villages. The required energy shall be drawn from APTRANSCO. The power shall be drawn from DG set of capacity 750 kva during load shut downs. 2.7 Any other natural resources (use appropriate standard units) NA The required steam (low pressure) for process shall be met from Sree Rayalaseema Alkalies and Allied Chemicals Ltd., The required quantity of diesel for Standby DG sets shall be 0.25 Kl/hr. Form I Page 5

7 Shivek Industries Private Limited 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies) 3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases). 3.3 Affect the welfare of people e.g. by changing living conditions? 3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc., 3.5 Any other causes Paraffins and Chlorine will be used for manufacturing of Chlorinated Paraffins. MSIHC rules shall be followed during storage, transportation and handling of Paraffins. Required Chlorine will be supplied by Sree Rayalaseema Alkalies and Allied Chemicals Ltd., through dedicated chlorine pipe line with automatic cutoff pressure valve in case of any leakage Shall increase the employment potential for locals and affect the living conditions for betterment. No sensitive receptors are present in the immediate vicinity of the site. The project shall not have any significant impact on vulnerable groups of people. 4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes 4.2 Municipal waste (domestic and or Wastes from canteen, other commercial wastes like commercial wastes) paper, empty containers etc. Canteen wastes and commercial wastes shall be in the range of 2 kg/day 4.3 Hazardous wastes (as per Hazardous Waste Management Rules) Hazardous waste generation during construction shall be limited to waste oils, batteries and containers of paints etc. The quantity of hazardous wastes generated during operation waste oils, batteries from standby DG sets, shall be sent to authorized recyclers. 4.4 Other industrial process wastes Enclosed at Annexure IV 4.5 Surplus product 4.6 Sewage sludge or other sludge from effluent treatment Domestic wastewater sent to Septic tank followed by Soak pit. 4.7 Construction or demolition wastes Construction activity involves creation of production blocks, utilities like boiler, Chilling Plant etc and ZLD system. 4.8 Redundant machinery or equipment 4.9 Contaminated soils or other materials Structures of all waste treatment facilities are made of concrete and also above ground to eliminate the possibility of any contamination due to seepage and for ease of maintenance Agricultural wastes 4.11 Other solid wastes Enclosed at Annexure IV Form I Page 6

8 Shivek Industries Private Limited 5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 5.1 Emissions from combustion of fossil fuels from stationary or mobile sources Diesel shall be used as fuel for standby DG set of capacity 750 kva. Stack details enclosed at Annexure V 5.2 Emissions from production processes HCl gas generated from process sent to two stage graphite scrubbers followed by graphite wash tower. The temperature of graphite blocks are controlled by cooling water. Sniff gas sent back to Sree Rayalaseema Alkalies and Allied Chemicals Ltd., through dedicated pipe line to neutralize at SRAAC facility. 5.3 Emissions from materials handling including storage or transport Material transfer takes place in closed pipeline systems with automatic cutoff during any leakage. 5.4 Emissions from construction activities Dust may rise during transport of material and including plant and equipment construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises. 5.5 Dust or odors from handling of materials including construction materials, sewage and waste 5.6 Emissions from incineration of waste 5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris) 5.8 Emissions from any other sources Effluent from domestic usage sent to septic tank followed by soak pit. Form I Page 7

9 Shivek Industries Private Limited 6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data with source of information data 6.1 From operation of equipment e.g. engines, ventilation plant, crushers Material transport and construction equipment shall be source of noise, while transfer pumps, DG sets are the sources of noise during operation. 6.2 From industrial or similar processes DG sets controlled by providing Acoustic Enclosures. DG sets will be used in case of power failure from APTRANSCO. 6.3 From construction or demolition Noise during construction shall be due to construction equipment and emergency DG sets. 6.4 From blasting or piling 6.5 From construction or operational traffic The increased traffic shall not have any significant impact. 6.6 From lighting or cooling systems 6.7 From any other sources 7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 7.1 From handling, storage, use or spillage of hazardous materials All the hazardous materials will be stored in MS/HDPE drums, in a covered shed and no contamination of soil is expected. 7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) 7.3 By deposition of pollutants emitted to air into the land or into water 7.4 From any other sources 7.5 Is there a risk of long term build up of pollutants in environment from these sources? HCl gas generated from process sent to two stage graphite scrubbers followed by graphite wash tower. The temperature of graphite blocks are controlled by cooling water. Sniff gas sent back to Sree Rayalaseema Alkalies and Allied Chemicals Ltd., through dedicated pipe line to neutralize at SRAAC facility. Form I Page 8

10 Shivek Industries Private Limited 8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances 8.2 From any other causes NA 8.3 Could the project be affected by natural disasters causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)? All Inbuilt Safety precautions will be adopted and there will not be any damage to environment or human health. 9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) housing development extractive industries supply industries other 9.2 Lead to after use of the site, which could haven impact on the environment 9.3 Set a precedent for later developments 9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects The project shall enhance the socio economic status of the area, improving the employment. There are no major support industries required for this plant. The baseline environmental status of the surrounding areas is within the prescribed limits as observed from the Secondary data. Form I Page 9

11 Shivek Industries Private Limited (III) Environmental Sensitivity S.No. Areas Name/ Identity 1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for ecological reasons Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests 3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration NA NA Aerial distance (within 15 km.) Proposed project location boundary 4 Inland, coastal, marine or underground waters 5 State, National boundaries 6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas 7 Defense installations 8 Densely populated or built up area Kurnool 1.4 Km. Tungabadra River 0.5Km SW Kurnool Cuddarah Canal 4.3 Km SW Gadidemadugu RF 6.7 Km NE Pullaiah RF 9 Km S 9 Areas occupied by sensitive man made land uses (hospitals, schools, places of worship, community facilities) 10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions) NA 4 Km from the site Form I Page 10

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13 SHIVTEK INDUSTRIES PRIVATE LIMITED SY.. 62/A, GONDIPARLA VILLAGE, KUROL MANDAL & DISTRICT, ANDHRA PRADESH ANNEXURES SUBMITTED TO MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE CHANGE GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

14 Shivtek industries Pvt. Ltd. Form I Annexures Location Map of Shivtek Industries Pvt. Ltd. Page 1

15 Shivtek industries Pvt. Ltd. Form I Annexures Plant Layout of Shivtek Industries Pvt. Ltd. Page 2

16 Shivtek industries Pvt. Ltd. Form I Annexures ANNEXURE - II M/s. Shivtek Industries Pvt. Ltd., proposed to set up synthetic organic chemicals (Chlorinated paraffin) Unit in an area of 2.5 acres on lease from Sree Rayalaseema Alkalies and Allied Chemicals Ltd., (SRAACL) at Sy. No. 62/A, Part II, Gondiparla Village, Kurnool Mandal and District, Andhra Pradesh. The manufacturing capacity is presented in Table A-1. Table A-1 Manufacturing Capacity S.No. Product Name Capacity (TPD) 1 Chlorinated Paraffin Hydrochloric Acid (30-33%) 320 Process Description 1. Paraffin of C10-C30 of saturated Alkanes or Olefins are brought in tankers from Kandla/ Chennai port and unloaded in tank1-30 by pump PH5 or PH6 2. Paraffin or Olefin of required carbon chain (or blending of various chain depending upon requirement of characteristics in end product chlorinated paraffin of flexibility, mechanical strength, IR value etc.) is passed to melters 1-8 through PH1 to PH2 and paraffin is heated by steam through steam received from SRAAC Ltd. below flash point and transferred to reactors 1 to 32 through pump P H3 or P H4. 3. Vaporized chlorine gas is passed in lead lined or glass lined reactor and once reaction picks up, the exothermic reaction heat is controlled by cooling water pump P C1 to P C Hydrogen of Hydrocarbon is replaced by chlorine and again Hydrogen liberated combines with available chlorine & HCL vapour is formed. HCL gas with sniff gases are passed on to buffer 1 to 32 and entrenched oil is recollected and sent back to reactors. Page 3

17 Shivtek industries Pvt. Ltd. Form I Annexures 5. The HCL vapour & sniff gases of each of 8 reactors forms a 4 groups of 8 reactors each in vent cooler and outlet is passed to 2 primary graphite blocks of 50m2 each Dilute HCL is circulated through HCL pump PHCL1-2 from primary circulation tanks 1-4 outlet gas is passed to secondary graphite block. The temperature of graphite blocks are controlled by cooling water. 6. Gas of primary graphite block passes to inlet of 2, 40M 2 secondary graphite block and again dilute HCL/water is circulated through pump P HCL 9-10 to through secondary circulation tank. 7. Outlet of secondary graphite block is sent to wash tower graphite block and again water/ dilute HCL is circulated through W.T. circulation tank 1 to Outlet of wash tower is sucked to neutralization plant of SRAAC Ltd. 9. Water/ dilute HCL of W.T. circulation tank is used as input in secondary circulation tank and dilute HCL of secondary circulation tank in primary circulation tank. 10. Gravity of Chlorinated of Paraffin is increased and once desired gravity is achieved, at around c, the reactor is cooled to 90 0 C and compressed air is passed and most of sniff gases are neutralized in SRAAC Ltd. by sucking. The Raw chlorinated Paraffins are transferred to degaser and cleaned with compressed air and 1% of epoxy plasticizer is added and packed from degaser for dispatch. 11. Concentration of HCL is achieved by circulation and 30-33% of HCL is sent to final HCL storage tank and oil is separated by Gravity process and reused. 12. If sulphonation of chlorinated paraffin of 1-2% is required, S0 2 is passed through separate sperger in reactor. Page 4

18 Shivtek industries Pvt. Ltd. Form I Annexures 13. Separated oil form gravity is reused with fresh paraffin oil in process and sniff gases are neutralized in Hypo section of SRAAC Ltd. Table A-1 Mass Balance Input Quantity (TPD) Output Quantity (TPD) Remarks Paraffins Chlorinated Paraffin 160 Final Product Chlorine Hydrochloric Acid (30-33%) 320 Final Product Water Waste Sniff gas 2.34 Sent to Hypo Section facility located at SRAACL Oil from Paraffin 0.3 Recovered and reused Total Total ANNEXURE III: Water Balance Water is required for HCl scrubbings, cooling tower makeup, and domestic purposes. The required water shall be met from SRAACL in addition to reuse wastewater. The total water requirement is in the order of KLD consisting of 250 KLD fresh water and 8.8 KLD is recycled water. Water balance is presented in Table A-2. Table A-2 Total Water Balance Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process for HCl Scrubbing * 0.8 Cooling Towers Domestic Gardening 8 8 Gross Total Total * Water in HCl (30-33%) product. Wastewater Treatment Facilities The effluent generated from proposed M/s. Shivtek Industries Pvt. Ltd., is mainly from HCl pump cooling, cooling towers and domestic usage. Effluent of 0.8KLD from HCl pump cooling is reused for cooling whereas Blow downs from cooling towers sent to primary treatment and treated effluent reused gardening within plant premises. Wastewater from domestic usage sent to septic tank followed by Soak pit. Total Effluent generated and mode of treatment is presented in Table A-3. Page 5

19 Shivtek industries Pvt. Ltd. Form I Annexures Table A-3 Quantity of Effluent Generated and Mode of Treatment Description Quantity (KLD) Mode of Treatment Effluent from HCl Scrubbing 0.8 Reused for HCl pump cooling (HCl Pump Cooling) Cooling Tower Blow downs 8 Sent to Primary treatment and treated effluent reused for gardening within plant premises. Domestic 1.8 Sent to Septic Tank followed by Soak Pit Total 10.6 ANNEXURE IV: Solid Waste Generation and Mode of Disposal Table A-4 Solid Waste Details S.No Description Units Quantity Mode of Disposal 1 Settled solids from primary Kg/day 0.5 Sent to TSDF treatment 2 Waste oil Kl/Month 0.17 Sent to Authorized Recyclers 3 Used batteries No.s/year 6 Sent to Authorized Recyclers ANNEXURE V: Stack Emissions Details Table A-5 Stack Emission Details S. No Stack Connected to Stack Ht Dia of stack at Temp. of exhaust Exit Velocity Pollutant Emission Rate (g/sec) (m) top(m) gases ( O C) (m/sec) PM SO 2 x 1 750KVA DG Sets Page 6

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21 SHIVTEK INDUSTRIES PRIVATE LIMITED SY.. 62/A, GONDIPARLA VILLAGE, KUROL MANDAL & DISTRICT, ANDHRA PRADESH STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A-1, S.No (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B-115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad Phone: /616, Telefax: