Delivering the Ardley Energy Recovery Facility!

Transcription

1 Delivering the Ardley Energy Recovery Facility! Paving the way for Energy Transition and Circular Economy with CNIM! Christophe CORD HOMME - ccordhomme@cnim.com

2 An industrial group created in 1856 Workshop in th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

3 Industrial know-how and international production capacities 3 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

4 Human touch 2,800 employees 2,900 employees, with strong technological expertise 1,500 multidisciplinary engineers 4 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

5 Clients: Governments, Local authorities, City councils, Large private accounts With strong local partnerships 5 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

6 TURNKEY PROJECT designer and supplier for Environment and Energy 6 WtE Sheffield, UK 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

7 Designing and building High Tech industrial EQUIPMENT and SYSTEMS Energy for the Future! Radial plates for ITER FUSION reactor! 7 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

8 Completed by SERVICES : Engineering, Project Management, Commissioning, Operation & Maintenance, Retrofit th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

9 Innovate and act for Energy Transition and Circular Economy! 9 Thiverval sorting & WtE, Fr 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

10 Energy Transition : Energy management and efficiency of power plants and industrial sites 10 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

11 CNIM MBT Sorting, recycling and composting Saint-Malo, France Saint-Malo, France Thiverval, France Circular Economy: Mechanical and Biological waste Launay Lantic, France valorisation with sorting & composting 11 10th MAY 2016 LONDON - WW2ECS 2016

12 Ateliers Monique Labbé Circular Economy: CNIM MBT Sorting, recycling and composting Mechanical waste valorisation for sorting & material recycling Saint-Malo, France Thiverval, France 12 Saint-Malo, France SYCTOM Paris XVII, France Launay Lantic, France 10th MAY 2016 LONDON - WW2ECS 2016

13 WtE Saumur, France 13 10th MAY 2016 LONDON - WW2ECS 2016 Energy Transition & Circular Economy Thermal Renewable Energy plants with Municipal Solid Waste, Biomass, Concentrated Solar

14 recovers Energy from Municipal Solid Waste of 83 million people around the world! Torino WtE, Italy by 14 10th MAY 2016 LONDON - WW2ECS 2016

15 operates facilities using 2,2 million tons of solid fuel per year Baku, Azerbaïdjan: 500,000 tons MSW /year 15 10th MAY 2016 LONDON - WW2ECS 2016

16 CNIM Group 424 Flue Gas Treatment lines in 26 countries since 1952! WtE Copenhagen, Denmark 16 10th MAY 2016 LONDON - WW2ECS 2016

17 CNIM Environment References 992 units delivered to Waste and Biomass to Energy Plants, since 1960 Europe: 705 units MSW Furnace- Boilers Flue Gas Cleaning Units Biomass Boilers- Plants MSW Furnace- Boilers Americas: 37 units Flue Gas Cleaning Units Biomass Boilers- Plants MSW Furnace- Boilers World: 992 units Flue Gas Cleaning Units Biomass Boilers- Plants MSW Furnace- Boilers Asia: 135 units Flue Gas Cleaning Units Biomass Boilers- Plants Africa: 128 units MSW Furnace- Boilers Flue Gas Cleaning Units Biomass Boilers- Plants th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

18 Delivering the Ardley Energy Recovery Facility! 18 10th MAY 2016 LONDON - WW2ECS 2016

19 ARDLEY Energy Recovery Facility Project Overview Public Private Partnership ('PPP') 25 years contract signed in 2011 between Oxfordshire County Council and VIRIDOR for landfill diversion and treatment of non-recyclable municipal waste Financing, construction and operation of a new ERF Capital investment : 205 million for a 300,000 tpy plant Owner (PPP contract): Viridor Oxfordshire Limited with Fichtner as Engineer Plant location: Ardley site, Oxfordshire, sitting low a landfill Ardley quarry, famous in Europe for its fossilised dinosaur trackways which inspire the Architect s vision CNIM contract: Turnkey Design and Build with EPC (Engineering, Procurement and Commissioning ) in Joint venture with Civil Works company, Clugston 19 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

20 Energy Recovery Facility Process (#157) 300,000 tonnes per year of residual Municipal Solid Waste 2 Combustion lines with CNIM MARTIN reverse-acting design : 2 x 19,2 t/h NCV 9,7 MJ/kg 2 Steam Boilers CNIM : 52 MW th 60 bar (870 psia), 400 C (752 F) 1 Steam Turbine Generation Set rated at 24 MW e CHP-enabled (Combined Heat and Power) 2 Flue Gas Cleaning lines CNIM-LAB : SECOLAB + SNCR denox Bottom Ash processing facility 20 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

21 ARDLEY ERF Key dates 10/3/2011 Contract signed 17/11/2011 Notice to proceed 12/2011 Earthworks start 6/2012 Bunker walls started 1/2013 First boiler lift 4/2013 Bunker complete 6/2013 Boiler Pressure tests 7/2013 Turbine delivered and Flue Gas Treatment erected 8/2013 Main roof lift 10/2013 Boilers completed 28/2/2014 Grid connection 30/4/ st waste fire 11/8/ st electricity export 3/11/2014 Take over 31/3/2016 Availability test end

22 Aerial photo June 2012

23 January 2013 January 2013

24 May 2013 May 2013

25 Boiler roof lift August 13 August 2013

26 October 2013 October 2013

27 April th MAY 2016 LONDON - WW2ECS 2016

28 Ardley Health and Safety Top safety record : 1,8 Million man hours (equivalent to 205 years) without lost time accident! Over 550 employees on site! Accident Frequency Rate Ardley AFR << Gold Standard Olympic Delivery AFR << Construction industry AFR 28 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

29 Ardley technical performance results: an efficient ERF Most modern Best Available Techniques for excellent combustion, removal of the hazardous substances of waste, high energy recovery efficiency and low environmental impact Recognized as Recovery : R1 energy efficiency > 0.65 All the guaranteed values reached! Reagent consumption < 10% in av. Energy Production > 10% Availability after 1 year test > 3% APC Residue < 20% Waste throughput > 3% Emissions levels at stack much lower! After first year of commercial operation No significant corrosion on superheater, on convective banks or on radiative surfaces 29 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

30 Oxfordshire, environmental frontrunner Official opening on June 11, 2015 by HRH the Duke of Gloucester John Sanders, chairman of Oxfordshire county council: "Oxfordshire has the best recycling and composting rate of any county council in the country last year we delivered a rate of over 61%. This modern and well run energy recovery facility will treat almost all the waste left after recycling and composting Diverting waste away from landfill and generating valuable electricity brings real environmental benefits to the people of Oxfordshire and nationally. Ian McAulay, Viridor CEO : It s great to see Viridor s latest ERF at Ardley already providing a 1 st class service to our local authority and business customers. I thank everyone for their hard work in delivering this world-class project! 30 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

31 CNIM Environment references in British Islands Design and Build of WtE / FGT plants SELCHP (London), 1994 WtE : 2x29t/h DBFOMO Stoke on Trent, HWS 1997 WtE : 2 x12t/h DBFOM Dudley, DWS 1998 WtE: 2 x6 t/h DBFOMT Wolverhampton, WWS 1998 WtE: 2 x 8t/h DBFOMT Chineham, Veolia 2002 WtE : 1 x 12t/h DB Marchwood, Veolia 2004 WTE : 2 x12t/h DB Portsmouth, Veolia 2005 WtE: 2 x12t/h DB Sheffield, Veolia 2005 WtE:1 x28t/h DB Legend: (D) Design, (B) Build, (F) Finance, (O) Operate/Own, (M) Maintenance, (T) Transfer, (FGT) Flue Gas Treatment th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

32 CNIM Environment references in British Islands Design and Build of WtE / FGT plants Jersey, State 2011 WtE: 2x8.1t/h DB Teeside, Sita 2011 FGT WtE 1 x 10t/h DB V Meath, Indaver (IRL), 2012 FGT WtE : 1 x27t/h DB Lincolnshire, WRG-FCC 2013 WtE: 1 x19.2t/h DB Staffordshire, Veolia 2013 WtE: 2 x20 t/h DB Ardley, Oxfordshire, Viridor 2014 WTE: 2 x 19.2t/h DB Suffolk, Sita 2014 WtE : 1 x 15.8t/h DB Plymouth, MVV 2014 FGT WTE: 2 x13t/h DB Legend: (D) Design, (B) Build, (F) Finance, (O) Operate/Own, (M) Maintenance, (T) Transfer, (FGT) Flue Gas Treatment th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

33 CNIM Environment references in British Islands Design and Build of WtE / FGT plants Cardiff, Viridor 2015 WtE: 2 x23t/h DB v Shropshire, Veolia 2015 WtE: 1 x12t/h DB v Ridham Dock, MVV 2015 Polluted Biomass : 1x103MWth DB V Leeds, Veolia 2016 WtE: 1 x20.5t/h DB Wilton, Sita 2016 WtE: 2x29.2t/h DB V Gloucester, Urbaser 2017 FGT WtE : 1 x 23t/h DB South London, Viridor 2018 WtE: 1 x17.6t/h DB V K, W 2018 WtE: 2 x35 t/h DB Legend: (D) Design, (B) Build, (F) Finance, (O) Operate/Own, (M) Maintenance, (T) Transfer, (FGT) Flue Gas Treatment th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

34 CNIM Environment References # 1 in Europe: General Contractor for Municipal Waste-to-Energy Since 50 years and also in ! EPC supplier for 92 Complete Municipal Waste-to-Energy Plants and Extensions including 151 lines first EPC contract in th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016

35 Special thanks to Viridor! Pictures & drawings by courtesy of Viridor (copyright Julien Goldstein) Your partner for turnkey projects for Energy Transition & Circular Economy! 35 10th MAY 2016 LONDON - WW2ECS 2016

36 About 15 years partnership between CNIM & CLUGSTON Sheffield for ERF: Civil works the construction with 8 WtE references challenge New plant under construction Distance between the 2 plants : 10m Road Railways District Heating and back up boiler on operation Canal Railways One single entrance for the plants on operation and the plant under construction Existing plant under operation 36 10th MAY 2016 ccordhomme@cnim.com LONDON - WW2ECS 2016