Fans for Petrochemical Industry The next generation of technology

Transcription

1 Fans for Petrochemical Industry The next generation of technology a company of

2 Company Overview. Fans under hard operating conditions. Fans in petrochemical plants. Difficult conditions like high speed, high and changing temperatures, corrosive gases, wear and much more! How do you cope with these challenges? That is exactly the field of application, where our fans were applied. Fans in petrochemical plants are typical centrifugal fans (single or dual driven). They can be found for example in the heater & reformer section, Ammonia Urea plants, heat recovery steam generators and much more. The challenge of fans in petrochemical plants is the fact, the fan has a long period between maintenance outages. So, it is absolutely necessary, that the individual plants are working well. Behind every fan stands our high class product quality and the strong fan brand. In order to provide our customers with the utmost products, our departments offer their best performance. Petrochemical plant Innovations of TLT-Turbo TLT-Turbo check of facts Our R&D department provides their excellent engineering capabilities, followed by our project management with a guaranteed high process quality and finally a correct and unproblematic installation by our field service First centrifugal flow fan for mine ventilation 1950 First axial flow fan with blade adjustment for mine ventilation 1985 First fan for "wet" flue gas desulphurization 1997 First wind tunnel fan with CFRP-impeller 2007 Centrifugal fan with an impeller diameter of 5,3 m 2011 Fan for quietest aero-acoustic wind tunnel 2015 Centrifugal fan with 12,3 MW required power 2016 First MVR Turbo Fan with ceramic hybrid bearing p p p p p p More than 140 years of expertise in construction of fans Present in 9 countries with own business locations and with 50 representatives across 40 countries More than 6000 installed fans worldwide Locations for manufacturing and development in Germany, USA, China and South Africa Test stands in Germany, China and USA Use of the latest design tools like FEM and CFD

3 Fans for Petrochemical Industry. p p p p p API standards 560 / 673 Explosion prooved design possible Configuration as dual drive with motor and turbine possible. Stainless steel or wear protection possible Necessary accessories TLT-Turbo Fans for Heater and Reformer. p p p Combustion Air Fans Recirculation Fans Flue Gas Fans With all necessary accessories. Centrifugal fan with steam turbine for a petrochemical application A Centrifugal fan with dual drive. Centrifugal fan with dual drive Refinery

4 TLT-Turbo Fans for Ammonia / Urea Plants. Fans for Heat Recovery Steam Generators. p p p p p p p p Granulation Fan First Cooler Fluidization Fan Granulator Scrubber Exhaust Fan Cooler Scrubber Exhaust Fan Dedusting Fan Final Cooler Fluidization Fan Fumes Extraction Fan Prilling Tower Fans (Axial) p p FD-Fan ID-Fan With all necessary accessories. With all necessary accessories. Petrochemical plant. Ammonia / Urea fertilizer Heat Recovery Steam Generator Centrifugal Impeller made of stainless steel.

5 Accessories. p p p p p p p p p p p Motors / Frequency Converters Turbines Dual Drive (Turbine and Motor) Oil Supply Units Overrunning Clutches Suction Towers / Silencers Filters Venturi Tubes Spacer Type Couplings Fan Instrumentation according Customers demands Inlet Guide Vane / Damper electrically or pneumatically controlled Example of a sleeve bearing seat. Steam Turbine as Fan drive. Overrunning clutch. (Photo: Ringspann GmbH) Vibration monitoring. (Photo: Bently Nevada) 3d modell oil supply unit. (Photo: COED S.r.l.)

6 Tests and Certificates. TLT-Turbo test field. TLT-Turbo ist certified. p p p p p p p p p p p p Mechanical Running Tests Performance Tests Ultrasonic Tests MT Testing Dye Penetration Testing Dynamic Balancing of Rotor CFD Simulations FEM Calculations DIN EN ISO 9001 DIN EN ISO BS OHSAS SCCP (Petrochemical) Our Service for You. 24 hrs hotline. Welding works on a big centrifugal impeller. p p p p p p p p p p p p General consulting for fan operation Plant Diagnostics and Optimization Trouble shooting Maintenance activities and audits on site Recommendations on spare parts inventory and storage Manufacturing and delivery of spare parts Installation and commissioning activities Aerodynamic design and determination of process data Oscillation measurement and frequency analysis Noise-protection engineering and associated measures Wear protection concepts Non-destructive materials testing Our fans meet following standards. p p p DIN EN ISO Centrifugal fan with electric drive during workshop test. Centrifugal rotor on TLT-Turbo balancing machine. Centrifugal fan impeller (4,5 m diameter) for a sinter plant.

7 A Passion for Solutions. Germany. China. South Africa. USA Austria. Chile. Hungary. India. Russia. South Korea TLT-Turbo GmbH. Headquarters Gleiwitzstrasse Zweibrücken/Germany Phone: Business Location w/ Manufacturing and Service Workshop TLT-Turbo GmbH. Germany TLT-Turbo (Sichuan) Co., Ltd.. China TLT-Turbo Africa. South Africa TLT-Turbo Inc.. USA Business Location TLT-Turbo Rep. Office. Austria TLT-Turbo South America SpA. Chile TLT-Turbo Rep. Office. China TLT-Turbo Rep. Office. Hungary TLT-Turbo India (Pvt.) Ltd.. India TLT-Turbo Rep. Office. Russia TLT-Turbo Korea. South Korea Website a company of Please find all contacts on our website: or contact us via at: industry@tlt-turbo.com Published by and copyright 2018: TLT-Turbo GmbH. All rights reserved. Trademarks mentioned in this document are the property of TLT-Turbo GmbH, its affiliates, or their respective owners. Subject to change without prior notice.