Environmental Statement Update

Transcription

1 Environmental Statement Update Report Environmental Protection and Safety Momo 216

2 Introduction In the year 215 the environmental management at Momo plant has been reviewed according to the actual EMAS regulation (EC No. 1221/29) and the environmental statement 215 has been validated. The site registration of Schaeffler plants is carried out by the Chamber of Commerce in Nuremberg in Germany as a group registration. Momo is covered under the group registration with the register number DE The present actualized environmental statement, according to requirements of the EMAS III regulation (EC No. 1221/29), is integral part of the environmental statement 215 and describes the relevant changes, the development of key performance indicators as well as the status of environmental objectives and targets of the plant. Legal requirements are checked and reviewed twice a year. Any violations found are corrected immediately. During the reporting period all relevant limits were met. 2

3 Changes at the Location New buildings or renovation of buildings and facilities, organizational changes, authorizations Listed below are several projects related to emergency management, Company Security and business facilities which were carried out during the year 215: >> Establishment of a new pedestrian way between factory and canteen/dressing room >> Renewal of basement for the new industrial refrigerators. >> New covered terrace added to the canteen. >> Renewal of the goods lift. >> Disposal of automatic etching machine. >> Renovation of the entrance for canteen/dressing room building. >> Treatment of the north side asphalt with protective resin. >> Renovation of the toilets at the ground floor. >> New automatic etching machine without VOC. >> New turning machine. >> 2 new grinding machines. >> 2 new lapping machines. At the end of the year, the traditional Automotive Aftermarket warehouse located in Momo was transferred to one of the two sections of the Carisio warehouse. In the beginning of November, the Automotive Aftermarket Division was transferred from Momo to Milan. The offices were rented by Schaeffler Italia unfinished; therefore, all plants had to be installed (mechanical, electrical and alarms) and construction activities were carried out on the area occupied by the company. The offices were furnished and inspected upon completion of the work. Organization Last June, a new HR Manager was established at Schaeffler Italia and WPB and for the organization of the Southern Europe Subregion. In September, 215 a new Manager for EDC South was established, and also a new Maintenance Manager in Carisio. A new Team took over his job in Momo. Since October 215 the new Logistic warehouse named EDC South (European Distribution Center) in Carisio began the activities. This highly automated warehouse is located on an area measuring 34, m2, of which 17, m2 is covered, and is equipped with one of the most modern storage, retrieval, packaging and shipping systems available. With its numerous loading and unloading bays a maximum flexibility is guaranteed, in operations inbound and outbound. 3

4 Objectives and Targets OUR ACHIEVEMENTS The following table shows the update of the achievements reported in the Environmental Statement. Environmental goals Environmental program Completed? Actions Emergency management >> Training sessions on specific and verifiable critical issues for those that are part of the emergency team (two per year) >> Replacement inside the production plant of the 3x58W neon lamps with LED lamps for a yearly energy saving of,6 % >> Replacement of two old compressors with new models that use R11n and R11i gases for a yearly energy saving of 2,1 % >> Replacement of two old refrigerators for industrial use with new energy-efficient ones for a yearly energy saving of 1,6 % >> Reduction of compressed air pressure from 7 to 6.5 bar to obtain a yearly energy saving of,7 % >> Running an energy workshop called Kreidekreis on a sample grinding line to reduce energy consumption and leaks of air/oil or emulsion for a yearly energy saving of 2,6 % >> Design and implementation of a system for recovering heat from the oven chimney for preheating the washing machines for estimated a yearly energy saving of,8 % >> Installing meters in the Schaeffler EDMS network for: Compressor room, 1 automatic assembly machine, 1 grinding machine, 1 lapping machine and 1 turning machine lathe; the related monitoring will allow annual savings estimated at approx.,6 % >> Replacing the chiller for the measurement room for a yearly energy saving of,9 % Goal achieved. Part of the goal has been achieved. Goal not achieved. (planned 216) PLANNING The following table shows the update of the environmental program reported in the Environmental Statement. Environmental goals Environmental program Responsible Deadline Emergency management >> Creation of a specific area in WPB for recharging SPP&A 216 forklift trucks Environmental impacts >> Restoration of 1 % of the sewerage system after the video inspection SPP&A 217 Training >> Plan for training and refresher courses on safety and on the Environmental Management System for the three-year period (about 24 hours for almost 5 workers) SPP&A 217 During 215 more than 4 employees were trained (235 hours) 4

5 PLANNING The following table shows the update of the environmental program reported in the Environmental Statement. Environmental goals Environmental program Responsible Deadline Reducing emissions >> Assessment of the possibility of supplying the SPP&A 217 works canteen with km and/or organic foodstuffs Reducing consumption of natural >> Replacement of 7 % of the plain paper with SPP&A 217 resources / Procurement policy recycled paper Indirect environmental impacts >> Increase the number of audits by at least 5 %, SPP&A 216 that aim to verify that suppliers deal appropriately with the disposal of waste Management systems >> Implement the environment / safety / energy SPP&A 217 management systems also at the new Carisio site Reducing emissions >> Update to the study on employee commuting and cargo transportation to and from the plant SPP&A 217 >> Replacing night-time/emergency lighting system consisting of 3x58W Neon lamps with LED lamps for a yearly energy saving of,9 % >> Replacing fan motors on cooling towers with class IE3 motors controlled by inverters for an annual calculated saving of approx,4 % >> Replacing the cold room air conditioner unit in the works canteen for a yearly energy saving of,2 % >> Replacement of motors for the air handling units at the production plant with class IE3 or possibly IE4 motors achieving a yearly energy saving of 1,2 % >> Running an energy workshop called Kreidekreis for all the MX grinding lines to reduce energy consumption and leaks of air/oil or emulsion, achieving a yearly energy saving of 1 % >> Replacement of 2x58W Neon lamps in the rooms by the assembly lines / plant systems / warehouse with LED lamps for a yearly energy saving of,6 % >> Replacement of 2 Montair Chiller units from the ex Assembly department with new energy-efficient ones for a yearly energy saving of 1,2 % >> Replacement of obsolete motors remaining in the plant systems (induction hardening cooling system, heat generation plant, evaporation towers, emulsion filtration and chip crusher plant), with class IE3 or possibly IE4 motors, for a yearly energy saving of,5 % >> Running an energy workshop called Kreidekreis for all the Assembly lines with the aim of reducing energy consumption and compressed air leaks, achieving a yearly energy saving of 1,3 % Replacement in the Assembly already done

6 Key Indicators according to EMAS III Momo (WPB + IRM) Absolute Relative* Database Reference data Added value in Mio. Euro [Mio ] General Data Total headcount [EMP] Size of property [m 2 ] Total sealed surface [m 2 ] [m 2 / Mio ] Biodiversity [%] Input Water [m 3 ] [m 3 / Mio ] Electricity from external supply [kwh] [kwh / Mio ] >> Percentage of renewable energies (only from external supply) [%] 35,7 34, 31,7 >> Amount of electricity from renewable energies (external supply) [kwh] [kwh / Mio ] >> Amount of electricity generated inhouse (conventional) [kwh] [kwh / Mio ] >> Amount of electricity generated inhouse from renewable energy [kwh] [kwh / Mio ] Electricity [kwh] [kwh / Mio ] >> Percentage of renewable energy with regard to overall consumption [%] 35,7 34, 31,7 Natural gas [kwh] [kwh / Mio ] >> Amount from renewable energies [kwh] [kwh / Mio ] >> Percentage of renewable energies [%] Light fuel oil [l] [l / Mio ] >> Amount from renewable energies [l] [l / Mio ] >> Percentage of renewable energies [%] Fuels for internal logistics Diesel [l] [l / Mio ] >> Amount from renewable energies [l] [l / Mio ] >> Percentage of renewable energies [%] Gasoline [l] [l / Mio ] >> Amount from renewable energies [l] [l / Mio ] >> Percentage of renewable energies [%] District heating [kwh] [kwh / Mio ] >> Amount from renewable energies [kwh] [kwh / Mio ] >> Percentage of renewable energies [%] Propane / LPG [t] [t / Mio ] Metanol [t] [t / Mio ] input [kwh] [kwh / Mio ] >> Amount of renewable energy with regard to total energy input [kwh] [kwh / Mio ] >> Percentage of renewable energy with regard to total energy input [%]

7 Absolute Relative* Database Emulsion concentrates [kg] [kg / Mio ] Processing oils [kg] [kg / Mio ] Solvent - VOC [kg] [kg / Mio ] Solvent - non VOC [kg] [kg / Mio ] Metal raw materials [t] [t / Mio ] Metal semi finished products (external supply) [t] [t / Mio ] Other raw materials [kg] [kg / Mio ] Output Waste [t] [t / Mio ] non hazardous waste [t] ,4 7,97 7,8 [t / Mio ] >> paper, cardboard [t] ,45 2,44 2,3 [t / Mio ] >> waste wood [t] ,13 1,11 1,26 [t / Mio ] >> domestic waste [t] ,85 3, 3,1 [t / Mio ] >> others [t] ,61 1,42,69 [t / Mio ] hazardous waste [t] ,16 [t / Mio ] >> grinding swarf / sludge [t] ,9 5,13 5,77 [t / Mio ] >> waste emulsion [t] ,62 13,44 16,4 [t / Mio ] >> waste oil [t] 12,,19, [t / Mio ] >> others [t] ,3,33,36 [t / Mio ] Scrap (ferrous + non-ferrous) [t] ,35 [t / Mio ] >> Waste for recycling (without scrap) [t] ,6 [t / Mio ] >> Waste for disposal / removal [%] [t] ,64 [t / Mio ] [%] CO 2-equivalents [t] [t / Mio ] >> CO 2-emissions from combustion processes at this site [t] [t / Mio ] >> CO 2-emissions from electricity obtained from external sources [t] [t / Mio ] >> CO 2-emission factor per kwh electricity obtained from external sources [g / kwh] >> CO 2-emissions from district heating obtained from external sources [t] [t / Mio ] >> CO 2-equivalent from the refrigerant agent amounts refilled due to leakages [kg] [kg / Mio ] SO 2 - emissions from combustion processes at the site [kg] ,1,1,2 [kg / Mio ] NO x - emissions from combustion processes at the site [kg] [kg / Mio ] Particulate matter emissons [kg] 1,1,1,1 [kg / Mio ] >> from combustion processes at the site [kg] 1,1,1,1 [kg / Mio ] >> from production an other processes [kg] [kg / Mio ] VOC-emissions [kg],41,82 1,3,1,1,2 [kg / Mio ] * In relation to added value Sources for evaluation of emission factors are the ProBas data bank ( - status: September 22 nd, 211) as well as the GEMIS 4.8 data bank ( 7

8 Input Here below are the input indicators of the Site In 215, we further improved the already good results achieved during past years. Steel consumption compared to the number of parts produced showed a further decrease from the previous year and this is the best performance ever. [m 3 ] Methane,4,35,3,25,2 [g] Steel supply,15,1, Methane Consumption / no. of pieces produced m 3 /no. of pieces 175 [kwh] Electricity Steel Consumption / no. of pieces produced g/no. of pieces Even for energy consumption we recorded the best performance ever, again improving the good result of 214.,7,6,5,4,3,2, Electricity Consumption / no. of pieces produced kwh/no. of pieces 8

9 Output In 215, 56 % of all waste was sent for recovery, a slight decrease compared to the previous year (59 %). [%] Non dangerous waste For recycling Sent to disposal [g] Composition of waste collection mixed packaging (EWC 1516) wood packaging (EWC 1513) paper and cardboard packaging (EWC 1511) plastic packaging (EWC 1512) For ferrous waste from production processing, encoded with the EWC codes 1211 and 1212 EWC, there has been a decrease, compared to 214 of 8 %. Even the waste encoded with the EWC 1231 was reduced by over 1 %. [g] Ferrous metal filings and turnings (EWC 1211) and Ferrous metal dust and particles (EWC 1212) Waste in g / no. of pieces produced [g] Aqueous washing liquids (EWC 1231) Waste in g / no. of pieces produced 9

10 Verifier s Declaration The undersigned, Dr. Norbet Hiller, EMAS Environmental Verifier, registration number DE-V-21, accredited or authorized for the area designated by NACE code confirms that his inspection of the location at Via Dr. Georg Schaeffler, Momo (No) as indicated in the updated environmental statement (Environmental Protection and Occupational Safety Report) of Schaeffler Italia S.r.l. e WPB Water Pump Bearing GmbH & Co.KG, registration number D complies with all requirements stipulated by (EU) Directive No. 1221/29 by the European Parliament and Council dated November 25, 29 on the voluntary participation of organizations in a joint system for environmental management and eco-audits (EMAS). The signature at the end of this statement confirms that >> the inspection and validation have been completed in full agreement with the requirements stipulated in (EU) Directive No. 1221/29, >> the result of the inspection and validation confirms that no evidence of non-compliance with valid environmental specifications has been found, >> the data and information in the environmental statement (Environmental Protection and Occupational Safety Report) for the location at Via Dr. Georg Schaeffler, Momo (No) as part of Schaeffler Italia S.r.l. e WPB Water Pump Bearing GmbH & Co.KG represent a reliable, credible and true picture of all activities at this location within the area indicated in the environmental statement. This statement cannot be equated to EMAS registration. EMAS registration can be completed by an authorized agency in accordance with (EU) Directive No. 1221/29. This statement must not be used as an independent basis for informing the public. Dr.-Ing. N. Hiller Momo, 7/1/216 Questions about environmental protection at the location Momo: Michelangelo Sciannandrone Via Dr. Georg Schaeffler, Momo (NO) Italia michelangelo.sciannandrone@schaeffler.com Italia: From other countries: Questions about environmental protection by Schaeffler: Norbert Hörauf Industriestraße Herzogenaurach norbert.hoerauf@schaeffler.com Germany: From other countries: The structure and contents of this report correspond to the requirements stated in Annex IV of Regulation (EC) No / 29 of the E uropean Parliament and the Council dated November 25, 29 regarding the voluntary participation of organizations in the eco-management and audit scheme (EMAS). Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions. We reserve the right to make technical changes. Schaeffler Technologies AG & Co. KG in 216 This publication or parts thereof may not be reproduced without our permission. The next consolidated environmental statement will be published in April 219. An updated environmental statement is published annually.