2014/SCSC/WKSP6/003 Energy Conservation Through Energy Management System ISO 50001l

Transcription

1 2014/SCSC/WKSP6/003 Energy Conservation Through Energy Management System ISO 50001l Submitted by: PT. Indah Kiat Multilateral Recognition Arrangement Readiness in ISO 50001: Workshop for Accreditation Body and Its On-site Assessment Jakarta, Indonesia September 2014

2 Sharing Energy Conservation Through Energy Management System ISO by Kholisul Fatikhin Presentation Content Presentation Agenda Preparation Implementation 1

3 Company Overview Tangerang Mill, Jl. Raya Serpong Km 8, Tangerang Selatan Banten Today Indah Kiat Tangerang Mill as a part of APP become the largest color paper producer in the world with 100,000 ton/year Produce Specialty Paper in 1998 Indah Kiat Tangerang Mill began to produce specialty paper : color paper and successfully produce 100% color paper in 2006 Mr. Soetopo Jananto 1986 Sinarmas acquired Sinar Mas Group acquired 67% of Indah Kiat's total shares. Chung Hwa and Yuen Foong Yu had 23% and 10% shares respectively. Indah Kiat was Est. in 1976 Joint Venture (CV. Berkat Indah & Cung Hwa Corporation -Yuen Foong Yu Paper Manufacturing) Produced white paper, 30,000 ton/year 37 years Product Overview Certificate: ISO 9001 IS OHSAS ISO PEFC Halal 2

4 Motivation Access to energy is becoming more costly and environmentally damaging Energy is a controllable resource Using it efficiently helps to increase profits and competitiveness Energy conservation is becoming a compulsory (PP No. 70/2009) GLOBAL WARMING EFFECT IS REAL PP no. 70/2009 about Energy Conservation.energy uses 6000 Ton Oil Equivalent (Toe) per year have to implement energy conservation through energy management 3

5 Why EnMS ISO 50001? International standard Structured approach Continual improvement Able to be integrated with others management system Presentation Content Presentation Agenda Preparation Implementation 4

6 Growing Commitment Policy Establishing Energy Policy & team SPONSOR ENERGY TEAM Role & Responsibility matrix 5

7 Conduct Energy Planning Review of the organization s activities which can affect energy performance. Legal & others requirement Energy review Energy baseline Energy Performance Indicator Objective, Target & Action Plan Conduct Energy Planning (Cont'd) Identify SEU Analyze energy use and consumption Identify the areas of significant energy use Identify other relevant variables affecting significant energy uses Significant Energy Uses : (Energy Consumption > 80%) Stock Prepration (SP) Paper Machine (PM) 6

8 Conduct Energy Planning (Cont'd) Establish Energy Baseline & EnPI Baseline(2012): Establish an energy baseline(s) using the information in the initial energy review considering a data period suitable to the company Record methodology for determining and updating Baseline & EnPI Conduct Energy Planning (Cont'd) Set Objective, Target & Action Plan Identify, prioritize, and record opportunities for improving Establish, implement, and maintain action plans for achieving its objectives and targets Target 10% reduction by end of 2014 Define Criteria of Priority 23 E.C.O identified Details Action Plan method of verifying the results. 7

9 Presentation Content Presentation Agenda Preparation Implementation Implementation 8

10 Training Daily Operation Control Energy Awareness & Competency Training ensure SEU's operators are aware of the impact, actual or potential, with respect to energy use and consumption, of their activities. Setup Critical O&M Control establishing and setting criteria for the effective operation and maintenance of SEU Executing Action Plan Modify Steam & Condensate Control System Install Spoler/Turbulator Bar Modify Auto Stop Motor Trim Blower Energy Management Information System I T Replace V-Belt With Timing Belt 9

11 Presentation Content Presentation Agenda Preparation Implementation Performance Checking 10

12 Energy Performance Actual Consumption vs Prediction 11

13 Cumulative SUM 7% Reduction (2013) Electric Saving : 5,564,158 KWH Steam Saving : 16,524 Ton 1' st Paper Mill in Indonesia Pre-assessment Review of EnMS documentation to determine readiness Phase I Audit (Oct 2013) Detailed investigation of all system elements Phase II Audit (Nov 2013) On-site audit to examine evidence of implementation Certification Results 12

14 Thank You 13