M/s. REE MAAN RASAYAN

Transcription

1 PRE FEASIBILITY REPORT For PROPOSED BULK DRUGS, BULK DRUG INTERMEDIATES & SYNTHETIC ORGANIC CHEMICALS IN EXISTING INORGANIC CHEMICALS UNIT of M/s. REE MAAN RASAYAN PLOT NO. 4772, GIDC ESTATE, ANKLESHWAR , DIST: BHARUCH, GUJARAT Prepared by: 1

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 3 2. Introduction of te Project/Background information 8 3. Project Description Site Analysis Planning Brief Proposed Infrastructure Reabilitation and resettlement (R& R) Plan Project Scedule & Cost Estimates Analysis of Proposal (Final Recommendations) 19 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile M/s. Ree Maan Rasayan is an existing unit engaged in production of inorganic cemicals like potassium diydrogen pospate, Sodium diydrogen pospate and disodium ydrogen pospate at Plot No. 4772, G.I.D.C. Estate, Ankleswar , Dist: Baruc (Gujarat). It now proposes to enter and produce bulk drugs, bulk drug intermediates & syntetic organic cemicals in its existing premises in GIDC Ankleswar. At present India is importing major bulk drug intermediates and ence so as to cater to te ever expanding market te proposal is to manufacture various bulk drug intermediates detailed as under. 1.2 Project Details Products along wit Production Capacity SR. PRODUCTS N O EXISITNG PRODUCTS Potassium Diydrogen 1 pospate Sodium Diydrogen 2 Pospate Disodium ydrogen 3 CAS No. Production Capacity () Existing Proposed Total End Use Formulation Buffering Agent Buffering Agent Pospate TOTAL (EXISTING) PROPOSED PRODUCTS N Metyl Isatoic Anydride 4-Hydroxy Propiopenone Keto-3,4- Diydroquinazo lines Zeolite H-Beta 3 5 Bromo 2-Furoic Acid Bromofuran- 2-Carboxylic Acid 4 Tri flouro Acetyl L-Lysine Lisinopril 5 Sodium Formate Food Additive 6 Potassium formate Completion Fluid System 7 Ammonium formate Water Purification 8 Sodium propionate Food 3

4 Preservative 9 Potassium propionate Preservative, antimould and antirope agent 10 Calcium propionate Preservative 11 Sodium Butyrate Dietary Fiber 12 Potassium Butyrate Dietary Fiber 13 Calcium Butyrate Anti- Inflammatory 14 Sodium Benzoate Preservative 15 Potassium Benzoate Preservative 16 Sodium Oxalate Preservative 17 Potassium Oxalate General Reducing Agent 18 Sodium Acetate Food Additive 19 Potassium Acetate Electrolytes 20 Ammonium Acetate Buffering Agent Galzinzinc 21 Zinc Acetate Acetate 22 Sodium Di Acetate Food Additive 23 Sodium Iso Butyrate Stabilizer 24 Potassium Iso Butyrate Stabilizer TOTAL (PROPOSED) TOTAL (EXISTING+PROPOSED) Raw Material Requirement List of Raw Materials and Teir Capacity EXISTING: SR. Raw Materials Quantity Name of Products NO. (KG/KG) 1 Potassium Di ydrogen Posporic (85%) 0.72 pospate Potassium Carbonate Sodium Di ydrogen pospate Posporic acid (85%) 0.81 Caustic flakes Disodium ydrogen pospate Posporic acid (85%) 0.79 Soda As 0.75 PROPOSED: Sr. No. Name of Products Raw Materials Quantity (KG/KG) 4

5 1 2 N Metyl Isatonic Anydride Dimetyl formamide 1.73 Isatoic Anydride 0.78 Soda As 0.51 Dimetyl sulpate 1.28 Mono cloro Benzene Hydroxy Propiopenone Penol 1.00 Aluminium cloride 1.33 Propionyl cloride Furoic Acid Bromo 2 Furoic Acid 3 Etylene Dicloride 1.21 Bromine 0.86 Tri flouro Acetic Acid 1.13 Iso Propyl Alcool 0.63 Soda As Tri flouro acetyl L Lysine Para Toluene Sulponic acid 0.02 L Lysine 0.90 Caustic soda flakes 0.40 Hydrocloric acid Sodium formate Sodium formate salt Potassium formate Potassium formate salt Ammonium formate Ammonium formate Salt Sodium propionate Sodium propionate salt Potassium propionate Potassium propionate salt Calcium propionate Calcium propionate salt Sodium butyrate Sodium butyrate salt Potassium butyrate Potassium butyrate salt Calcium butyrate Calcium butyrate salt Sodium benzoate Sodium benzoate salt Potassium benzoate Potassium benzoate salt Sodium oxalate Sodium oxalate salt Potassium Oxalate Potassium Oxalate salt Sodium Acetate Sodium acetate salt Potassium Acetate Potassium acetate salt Ammonium Acetate Ammonium acetate salt Zinc Acetate Zinc acetate salt Sodium di acetate Sodium di acetate salt Sodium iso butyrate Sodium iso butyrate salt

6 24 Potassium iso butyrate Potassium iso butyrate salt Water Requirement, Waste Water Generation and Treatment Source of water will be met troug Ankleswar GIDC Water Supply Autority. Total fres water requirement will be about 16.8 KL/day as 1.9 KL/day water from 2 N Metyl Isatoic Anydride product will be reused in cooling & wasing purpose. Total 12.1 KL/day (11.2 KL/day Industrial KL/day domestic) of effluent sall be generated. Existing: 0.5 KL/day of Industrial effluent is treated in ETP and sent to M/s ETL for furter treatment and disposal. Proposed: 4.7 KL/day of Industrial effluent will be primary treated in ETP and sent to Common MEE of M/s ACPTCL, Ankleswar for furter treatment and disposal. Proposed: 6.0 KL/day scrubbing media will be sold to autorized end user registered under Rule-9 and reused in 4-ydroxy propiopenone product. Domestic waste water (0.9 KL/day) will be disposed to septic tank & soak pit. 1.5 Air Pollution Source and Control Management Tere will be flue gas emissions from Boiler (Existing= 1 No. + Proposed= 1 No.) and D.G. Sets (Proposed= 1 No.), owever as natural gas will be used as fuel in te boilers and HSD in te D.G. Set, te emissions will be well witin permissible norms as natural gas is a clean fuel. Also adequate stack eigt will be provided. Process gas emissions will be in te form of HCl and HBr wic will be controlled by Water Scrubbers. Fugitive emissions will be well witin permissible norms as all precautionary measures for fugitive emission will be taken. 1.6 Hazardous Waste Sr. N o. 1. Type of waste ETP Sludge ETP Source of generation Categ ory Sc-I (35.3) Quantity () Existing 0 Additiona l 2 Total 2 Disposal Metod Collection, Storage, Transportation and Disposal at common TSDF of BEIL, Ankleswar. 6

7 Discarded Drums/ Bags/ Liners Used Oil Distillation residue Aluminium cloride sol. (22%) Dil HBr (30%-35%) Dil HCl (30%) 8. Spent Solvent Storage & andling of Raw Materials/ Products Macineries /Utilities Distillation process Mfg. Process (4-ydroxy propiopen one) Process (5-Bromo 2- Furoic Acid) Scrubber (4-ydroxy propiopen one) Sc-I (33.1) Sc-I (5.1) Sc-I (36.1) Sc-I (28.1) Sc-I (28.1) Sc-I (28.1) Mfg. process Sc-I (28.6) Collection, decontamination, Storage, Transportation, & Sale to GPCB approved recyclers / vendors. Collection, Storage, transportation & Sale to GPCB approved recyclers or use as lubricant witin unit s premises. Collection, Storage, transportation and disposal by co processing in cement industry or at common incinerator site of BEIL, Ankleswar. Collection, Storage, Transportation and sell to autorized end user registered under Rule-9. Collection, Storage and reuse in 4-ydroxy propiopenone product. Collection, Storage, Transportation & recovery witin te premises. 1.7 Green Belt Total 1000 sq. meterland area is available at site; Out of tis area about 325 sq. meter (33 % of te total land area) area will be developed as greenbelt and oter forms of greenery. 1.8 Power & Fuel Requirements FUEL REQUIREMENT: Existing: Natural gas = 100 SCM/day 7

8 Proposed: Natural gas = 150 SCM/Day & HSD/LDO= 20 lit/r ENERGY REQUIREMENT: Existing: Power required from DGVCL is 50 KVA Proposed: Power required from DGVCL is 100 KVA Standby power supply from D.G. set (82.5 KVA) in emergency. 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of te project and project proponent. In case of mining project, a copy of mining lease/letter of intent sould be given. Identification of te project and project proponent M/s. Ree Maan Rasayan proposes to manufacture bulk drugs, bulk drug intermediates & syntetic organic cemicals in its existing premises at Plot No. 4772, G.I.D.C. Estate, Ankleswar , Dist: Baruc (Gujarat). List of Directors Sr. No. Name Of Directors Residential Address Contact No. 1. Mr. Banuprasad K. Patel 21, Sriari Indrapuri Soc., Tulsidam, Zadeswar Road, Baruc. 2. Mrs. Ansuyaben L. Patel J-5, Suflam Society, New Colony, G.I.D.C., Ankleswar. 3. Mr. Subasbai B. Kotia 407/16, Swagat Society, New Colony, G.I.D.C., Ankleswar. 4. Mrs. Induben K. Patel , Daramnagar Soc., Zadeswar Road, Baruc. 5. Mrs. Kanakben B. Patel 21, Sriari Indrapuri Soc., Tulsidam, Zadeswar Road, Baruc

9 2.2 Brief description of nature of te Project Proposal is to manufacture bulk drugs, bulk drug intermediates & syntetic organic cemicals in its existing premises at Plot No. 4772, G.I.D.C. Estate, Ankleswar , Dist: Baruc (Gujarat). 2.3 Need for te project and its importance to te country and or region Te demand for products intended to be manufactured is increasing in te country. Bulk drug intermediates are at present imported in te country and by manufacturing bulk drugs, bulk drug intermediates & syntetic organic cemicals at tis unit, company will be able to meet te demand of various products locally. Te project will save forex as imports will be reduced. Tis will also generate direct and indirect employment opportunity for various levels of people. 2.4 Demand-Supply Gap Based on our informal survey of te market, we ave found tat tere is a big potential for te range of te products we are planning. Tese products will be an addition to te current products as tey are directly related to ealt of te people and teir well being. 2.5 Imports vs. Indigenous production Based on te current cost of indigenous raw materials and te non availability of some raw materials, we will ave to import some of te raw materials as tey are not available indigenously. Tis will make us very competitive against imported finised products. 2.6 Export possibility All possibilities of exports will be explored. 2.7 Domestic/Export Markets Our products ave good demand in domestic market. We sall explore te possibility of exporting te products. 2.8 Employment Generation (Direct and Indirect) due to project. M/s. Ree Maan Rasayan will give direct employment to local people based on teir qualification and requirement. In addition to direct employment, indirect employment will be generated. Ancilliary businesses will develop to some extent for te local population. 9

10 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. No interlinked project as been submitted. Location (map sowing general location, specific location and project boundary & project site layout) wit coordinates. Map sowing general location. PROJECT SITE 10

11 Specific location and project boundary Project Site (Google Map) 11

12 Plant layout: 12

13 3.3 Details of alternate sites considered and te basis of selecting te proposed site, particularly te environmental considerations gone into sould be igligted. Looking to te local and international market demand of te proposed bulk drugs, bulk drug intermediates & syntetic organic cemicals, Ree Maan Rasayan decided to set up its manufacturing facility at existing inorganic products making unit at GIDC Ankleswar. Major factors involved in te selection of site are listed below: No site clearance activities are required to be carried out. Te project site is located on level ground, wic does not require any major land filling for area grading work. Proximity to Raw Material suppliers. Site is very well connected by road and railway. Availability of water, Fuel, Power, CETP, TSDF, and oter infrastructure in te estate. Modern infrastructure support and amenities at par wit oter global markets, including: Efficient transport facilities. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Please refer Section-1.2.1, Page No Project Description wit process details (a scematic diagram/flow cart sowing te project layout, components of te project, etc. sould be given) Please refer Please refer Form-I, Annexure-III. 3.6 Raw Material required along wit estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and Finised product. For raw material required along wit quantity; Please refer Section-1.3, Page No. 3. We sall procure te raw material as muc as possible from domestic market and if tere is no availability of any raw material we will import. We sall explore te possibility of export te finised products. 3.7 Resource optimization/recycling and reuse envisaged in te project, if any, sould be briefly outlined. All possibilities of water reuse / recycle, energy conservation and environment friendly operations will be explored and implemented. 13

14 3.8 Availability of water its source, energy/power requirement and source sould be given. Water Source Total water requirement sall be met troug Ankleswar G.I.D.C Water Supply. Power Requirements: FUEL: Existing: Natural gas = 100 SCM/day Proposed: Natural gas = 150 SCM/Day & HSD/LDO=20 lit/r ENERGY: Existing: Power required from DGVCL is 50 KVA. Proposed: Power required from DGVCL is 100 KVA. Standby power supply from D.G. set (82.5 KVA) in emergency case only. 3.9 Quantity of wastes to be generated (liquid and solid) and sceme for teir management/disposal. Please refer Please refer Form-I, Annexure-IV & VI Scematic representations of te feasibility drawing wic give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 14

15 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road and rail Availability of water, fuel, power, CETP, TSDF, and oter infrastructure facilities in te estate. 4.2 Land Form, Land Use and Land Ownersip Land Use will be incorporated in te EIA Study. 4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), sortest distances from te peripery of te project to peripery of te forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of te river), CRZ. In case of te notified industrial area, a copy of te Gazette notification sould be given. Existing land use pattern will be incorporated in te EIA Study. CRZ is not applicable. 4.4 Existing Infrastructure Existing operating industry aving Manufacturing plant, Adm. Bldg., Godown, etc. 4.5 Soil Classification Soil Classification will be incorporated in te EIA Study. 4.6 Climatic data from secondary sources. Climatic data will be incorporated in te EIA Study. 4.7 Social infrastructure available. Various Programs/ Projects related to Social & Economic development of surrounded area as been planned, wic are as follows. A) Natural Resource Management Te main focus of tis program will be to maximize te yield returns of te farmers troug efficient management of existing resources & extension of new agricultural practices. 1) Integrated Agricultural Growt Project For improvement and use of te modern tecniques and tereby would certainly contribute to prosperity in te agriculture 15

16 sector and reduce te rural poverty by programs like Farmers Training, Nursery Growing Trainings, Modern agriculture equipment distribution programs etc. 2) Animal Husbandry Projects Various programs like ealt ceckups & treatment, vaccination program, Anti sterility camps, breed improvement etc. will be carried out. B) Income Generation Program - 1) Establisment of Self elp groups. 2) Rural Entrepreneursip Development Program 3) Handcrafts Development Program 4) Vocational Training 5) Business process outsourcing C) Healt, Education & Infrastructure 1) Aids Awareness Program 2) General Healt Camps 3) Innovative Teacing Metods 4) Adult Education 5) Sanitation 6) Infrastructure Development Projects 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development autority classification. Type of Industry: Proposed bulk drugs, bulk drug intermediates & syntetic organic cemicals manufacturing in its existing premises. 5.2 Population Projection Population Projection will be incorporated in te EIA Study. 5.3 Land use planning (breakup along wit green belt etc.) SR. NO. PROPOSED AREA (SQ. MT.) LAND USE 1 Production Plants ETP 40 16

17 3 Utilities 30 4 Raw Material Storage 80 5 Finised Products Storage Green Belt Hazardous Cemical Storage 50 8 Office & R&D lab 15 9 Open Space 210 Total Assessment of Infrastructure Demand (Pysical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for te proposed expansion activity. Social Welfare Cordial relation wit te villages sall be establised and representation sall be made to villagers for elp for creation of facilities related to ealt, education, etc. 5.5 Amenities/Facilities Details of amenities available in study area Details of amenities will be incorporated in te EIA Study. 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Plant facilities, ETP Area and Utility Services) = 220 m Residential Area (Non Processing Area) Non Processing Area (Raw material storage area, finised storage area, green belt and open area) = 780 m Green Belt Total 1000 sq. meterland area is available at site; out of tis area about 325 sq. meter (33 %) area will be developed as greenbelt and oter forms of greenery. 6.4 Social Infrastructure 17

18 Water requirement will be met troug Ankleswar G.I.D.C. Water Supply. Power supply by DGVCL. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Major factors involved in te selection of site are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power facilities Availability of fuel 6.6 Drinking water Management (Source & Supply of water) Total water requirement sall met troug Ankleswar G.I.D.C. Water Supply. 6.7 Sewerage System Sewage pipes are laid in entire company for te removal and disposal of mainly nonarmful liquid wastes from te offices, canteen and domestic waste coming from different section of industry. Tese liquid wastes are sent to septic tank & soak pit. 6.8 Solid Waste Management Please refer Form-I, Annexure-VI. 6.9 Power Requirement & Supply/Source Please refer Section 1.8, Page No. 5 of tis report. 7.0 Reabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of te project affected including ome oustees, land oustees and landless laborers (a brief outline to be given) Tere is no abitation on te proposed project activity area and it is open industrial land, so R & R policy is not applicable to tis project. Tere sall not be displacement of any population in project area. Any major activity tat may lead to resettlement of te people is considered as permanent impact. Hence, tere is no permanent impact on tis account. Te increasing industrial activity will boost te commercial and economical status of te locality up to some extent. 18

19 8. Project Scedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time scedule for te project to be given). We sall start construction of expansion project after getting EC & CTE and we sall start production after applying for CCA. 8.2 Estimated Project cost along wit analysis in terms of economic viability of te project. Total Project Cost for proposed project activity is Rs. 2.1 Crores. 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits wit special empasis on te benefit to be local people including tribal population, if any, in te area. Employment would be as per prevailing norms of state government for skilled and unskilled people for te proposed project. Social Welfare will be done wit allocation of designated funds for tis purpose as percentage. Cordial relation wit te industry sall be establised and representation sall be made to villagers for elp for creation of facilities related to ealt, education, etc. 19