Implementation of Responsible Care. Chemical Safety for Productivity Improvement

Transcription

1 Saya Sihat Saya Selamat Saya Semangat Implementation of Responsible Care Chemical Safety for Productivity Improvement 24 Muharam 1440 bersamaan 4 hb Oktober 2018 Prepared by : Rosli Bin Omar

2 Company Profile About IOI Acidchem Sdn Bhd Located at Lorong Perusahaan Satu, Prai. Category : Oleochemical Producers of Fatty acid, Glycerine, Soap Noodle and Fatty Ester Raw material Palm based; Refined Palm Stearine, (RBSD), Refined Palm Oil Refined Palm Kernel Oil, Palm Kernal Oil, Palm Kernel Olien. 100% owned by local Employees : 700, Local : 670 & Foreign : 30 Certified to OHSAS 18001, ISO14001, ISO 90001, ISO 50001, HACCP-GMP, FSSC Operation hours : 7 x 24 Halal and Kosher Responsible Care Signatories

3 Codes of Management Practices Employee Safety and Health Pollution Prevention Process Distribution Safety RESPONSIBL E CARE Community Awareness and Emergency response Distribution Product Stewardship Product Safety

4 Implementation of Management Code of Practices Employee Safety And Health 2. Community Awareness And Emergency response 3. Pollution Prevention 1. Employee Safety And Health 2. Community Awareness And Emergency response 3. Pollution Prevention 4. Distribution 1. Employee Safety And Health 2. Community Awareness And Emergency Response 3. Pollution Prevention 4. Distribution 5. Process Safety

5 Implementation of Responsible Care Management Code of Practices Provide Training Team Formation To Production, Facilities, Logistic and Warehouse personnel By Code of Practices Example Distribution : Warehouse and Logistic Process Safety : Safety, Production & Facilities Pollution Prevention (PP): ETP, Production and Environment Understand the code and Checklist Fill up the checklist and score ( Self evaluation) Provide the evidence and implementation Identified gaps opportunity for improvements Action/Improvement Action : Short Term : Doable proceed Long term required Time & Cost To discuss in other platform

6 Example of Self Evaluation

7 Chemical Safety Interested Parties Internal chemical handlers and Purchaser External - Suppliers ( Employee Safety and Health) ( Distribution) (Pollution Prevention -PP) Training Establish Working Team Establish duty and responsibility ( Employee Safety and Health - Participation) Status of Compliance -SDS in dual language -Label ( 6 elements ) -Storage -PPE -Waste Disposal (DOE)(PP) Verification CLASS Implementation Establish the chemical list Site verification - Availability of SDS - Label - Storage - Usage - PPE ( Process Safety) Update the chemical list system ( Process Safety) ( Community Awareness Emergency Response) Gather and compile the information Communicate with Suppliers Inform about the CLASS Reg and Requirements Request information and evidence ( Community Awareness Emergency Response)

8 Benefits:- 1. Reduced electricity Usage 2. Reduced Natural Gas Usage & CO2 emission 3. Reduced Steam Usage 4. Reduced effluent water 5. Chemical : reduction of Ammonium sulphate & Urea in IETS ( unit kg COD Treated) 6. Reduced of incident notification. 7. Increased of ICAR, IOC and OFI. ( Increased findings during inspection or observations) 8. Better engagement 9. A lot more. Major Projects:- Solar Panel Cogeneration Absorption Chiller

9 Achievements Codes / / / / 2017 Process Safety Silver Silver Gold Silver Gold Silver Silver Silver Distribution Gold Gold Silver Gold Gold Silver Silver Gold Pollution Prevention Gold Gold Platinum Gold Gold Gold Gold Gold Community & Awareness & Emergency Response Merit Merit Silver Silver Gold Silver Merit Silver Employee Safety & Health Gold Gold Platinum Silver Gold Gold Silver Gold

10 Responsible Care Achievement Year 2017

11 In summary, Responsible Care is able to: Provide health and safety assurance for chemical employees through workplace programmes Inform stakeholder of the precautions they can take to protect their health and safety Decrease a company s statistics for incidents relating to safety, health and the environment Provide an opportunity for employees to assist a company s health, safety and environmental systems and performance

12 Thank You End